CN206873663U - The low damage slab-wall structure of full prefabricated PC - Google Patents
The low damage slab-wall structure of full prefabricated PC Download PDFInfo
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Abstract
本实用新型公开了一种全装配式预应力低损伤板墙结构,包括上下交替设置的预制混凝土墙体和预制混凝土板,预制混凝土墙体和预制混凝土板通过预应力钢棒连接形成板墙结构。预制混凝土墙体与预制混凝土板通过抗剪键定位并连接;预应力钢棒由若干短钢棒连接构成;预应力钢棒贯穿在预制混凝土墙体和预制混凝土板上预留的孔道中,预应力钢棒底部与基础固定,在预应力钢棒整体张拉完成、孔道内浇灌水泥浆后,预应力钢棒顶部通过旋紧张拉螺母来实现板墙结构的紧固以及预应力钢棒拉应力的传递。本实用新型板墙结构为干式连接形式,具有安装便捷快速、现场基本无湿作业量、施工效率高、地震作用下损伤和残余变形小、震后易修复等优点。
The utility model discloses a fully assembled prestressed low-damage slab wall structure, which comprises prefabricated concrete walls and prefabricated concrete slabs alternately arranged up and down, and the prefabricated concrete walls and prefabricated concrete slabs are connected by prestressed steel rods to form a slab wall structure . The precast concrete wall and the precast concrete slab are positioned and connected by shear keys; the prestressed steel rod is composed of several short steel rods connected; The bottom of the stress steel rod is fixed to the foundation. After the overall stretching of the prestress steel rod is completed and the cement slurry is poured in the tunnel, the top of the prestress steel rod is tightened by tightening the tension nut to realize the fastening of the board wall structure and the tensile stress of the prestress steel rod. transmission. The panel wall structure of the utility model is a dry connection form, which has the advantages of convenient and fast installation, basically no wet work on site, high construction efficiency, small damage and residual deformation under earthquake action, and easy repair after earthquake.
Description
技术领域technical field
本实用新型涉及一种具备安装便捷、地震作用下残余变形小、易修复等特点的全装配式预应力低损伤板墙结构,属于装配式混凝土结构技术领域。The utility model relates to a fully assembled prestressed low-damage slab wall structure with the characteristics of convenient installation, small residual deformation under earthquake action, and easy repair, and belongs to the technical field of assembled concrete structures.
背景技术Background technique
目前国内广泛用于工程建设的装配式混凝土建筑的结构形式主要包括装配整体式框架结构、装配整体式剪力墙结构。At present, the structural forms of prefabricated concrete buildings widely used in engineering construction in China mainly include assembled integral frame structure and assembled integral shear wall structure.
装配整体式框架结构的部分梁柱为预制构件,在吊装就位后,焊接或绑扎节点处的钢筋,通过浇捣混凝土连接为整体,形成刚接节点,其兼具现浇式框架和装配式框架的优点,既具有良好的整体性和抗震性,又可以通过预制构件减少现场工作量。Part of the beams and columns of the assembled integral frame structure are prefabricated components. After being hoisted in place, the steel bars at the joints are welded or bound, and connected as a whole by pouring and tamping concrete to form rigid joints. It has both cast-in-place frames and fabricated The advantage of the frame is that it not only has good integrity and earthquake resistance, but also can reduce the workload on site through prefabricated components.
装配整体式剪力墙结构是通过在工厂预制剪力墙构件,构件上预留连接钢筋及竖向连接孔洞,经现场装配,预制构件水平方向通过现浇连接节点,竖向方向通过套筒连接或者浆锚连接的方式,使构件拼装成整体,达到等同现浇目的。Assembling the integral shear wall structure is by prefabricating the shear wall components in the factory. Connecting steel bars and vertical connection holes are reserved on the components. After on-site assembly, the prefabricated components are connected through cast-in-place connection nodes in the horizontal direction and through sleeves in the vertical direction. Or the way of slurry anchor connection, so that the components can be assembled into a whole, so as to achieve the purpose of being equivalent to cast-in-place.
但是从实际施工中可以发现,上述两种装配式混凝土结构在现场施工时还是存在较多的湿作业量,施工速度较慢,施工工期较长,并且混凝土结构质量不易控制,抗震性能易受影响,且震后损伤不易修复。However, from the actual construction, it can be found that the above two prefabricated concrete structures still have a lot of wet work during on-site construction, the construction speed is slow, the construction period is long, and the quality of the concrete structure is not easy to control, and the seismic performance is easily affected. , and the damage after the earthquake is not easy to repair.
实用新型内容Utility model content
本实用新型的目的在于提供一种全装配式预应力低损伤板墙结构,该板墙结构为干式连接形式,具有安装便捷快速、现场基本无湿作业量、施工效率高、地震作用下损伤和残余变形小、震后易修复等优点。The purpose of this utility model is to provide a fully-assembled prestressed low-damage board wall structure. The board wall structure is in the form of dry connection, which has the advantages of convenient and fast installation, basically no wet work on site, high construction efficiency, and no damage caused by earthquakes. It has the advantages of small residual deformation and easy repair after earthquake.
为了实现上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种全装配式预应力低损伤板墙结构,其特征在于:它包括上下交替设置的预制混凝土墙体和预制混凝土板,预制混凝土墙体和预制混凝土板通过上下贯通的预应力钢棒固定连接在一起形成板墙结构,其中:预制混凝土墙体与预制混凝土板之间通过抗剪键互相定位并稳固连接;预应力钢棒由若干短钢棒连接构成;预应力钢棒贯穿在预制混凝土墙体和预制混凝土板上预留的孔道中,预应力钢棒底部与基础固定,在预应力钢棒整体张拉完成、孔道内浇灌水泥浆后,向上伸出板墙结构的预应力钢棒顶部通过旋紧张拉螺母来实现板墙结构的紧固以及预应力钢棒拉应力的传递。A fully assembled prestressed low-damage slab wall structure, characterized in that it includes prefabricated concrete walls and prefabricated concrete slabs alternately arranged up and down, and the prefabricated concrete walls and prefabricated concrete slabs are fixedly connected by prestressed steel rods penetrating up and down Together they form a slab wall structure, in which: the precast concrete wall and the precast concrete slab are positioned and firmly connected with each other through shear keys; the prestressed steel rods are composed of several short steel rods connected; the prestressed steel rods run through the In the channel reserved on the body and the precast concrete slab, the bottom of the prestressed steel rod is fixed to the foundation. After the overall tensioning of the prestressed steel rod is completed and the cement slurry is poured in the channel, the top of the prestressed steel rod protrudes upwards for the slab wall structure. The fastening of the panel wall structure and the transmission of the tensile stress of the prestressed steel rods are realized by tightening the tension nuts.
上下相邻的所述短钢棒之间通过钢棒连接器连接。The short steel rods adjacent up and down are connected by steel rod connectors.
所述预应力钢棒在放张操作后,所述预制混凝土墙体与所述预制混凝土板之间进行缓粘结或无粘结处理,且所述孔道端口进行密封处理。After the prestressed steel rods are stretched, the precast concrete wall and the precast concrete slab are subjected to slow bonding or non-bonding treatment, and the port of the tunnel is sealed.
本实用新型的优点是:The utility model has the advantages of:
本实用新型板墙结构为装配式混凝土结构,采用干式连接形式,其主要由预制混凝土墙体、预制混凝土板通过施加竖向预应力钢棒来实现连接,其具有节能环保、预制构件质量易于控制、安装便捷快速、现场基本无湿作业量(湿作业仅为孔道水泥浆灌浆施工)、施工效率高等优点,并且本实用新型板墙结构的整体性能良好,板墙结构的整体变形控制效果良好,在地震作用下板墙结构的损伤和残余变形小,且在震后易修复,是一种适于并值得推广的新型装配式混凝土结构形式,可有力地丰富与完善我国装配式混凝土建筑结构。The slab wall structure of the utility model is an assembled concrete structure, which adopts a dry connection form. It is mainly connected by prefabricated concrete walls and prefabricated concrete slabs by applying vertical prestressed steel rods. It has energy saving and environmental protection, and the quality of prefabricated components is easy Control and installation are convenient and fast, there is basically no wet work on site (wet work is only for tunnel cement slurry grouting), high construction efficiency, etc., and the overall performance of the board wall structure of the utility model is good, and the overall deformation control effect of the board wall structure is good , the damage and residual deformation of the slab wall structure are small under the action of the earthquake, and it is easy to repair after the earthquake. It is a new type of prefabricated concrete structure that is suitable and worthy of promotion. It can effectively enrich and improve the structure of prefabricated concrete buildings in my country. .
附图说明Description of drawings
图1是本实用新型全装配式预应力低损伤板墙结构的示意图。Fig. 1 is a schematic diagram of a fully assembled prestressed low-damage panel wall structure of the present invention.
图2是图1的A-A向剖视图。Fig. 2 is a sectional view taken along line A-A of Fig. 1 .
图3是图1的B-B向剖视图。Fig. 3 is a sectional view taken along line B-B of Fig. 1 .
图4是预应力钢棒顶部安装示意图。Figure 4 is a schematic diagram of the installation of the top of the prestressed steel rod.
具体实施方式detailed description
如图1至图4所示,本实用新型全装配式预应力低损伤板墙结构包括上下交替设置的预制混凝土墙体1和预制混凝土板2,预制混凝土墙体1和预制混凝土板2通过上下贯通的预应力钢棒4可靠固定连接在一起形成板墙结构,其中:预制混凝土墙体1与预制混凝土板2之间还通过抗剪键5来实现互相定位并稳固连接;预应力钢棒4由若干短钢棒连接构成;预应力钢棒4贯穿在预制混凝土墙体1和预制混凝土板2上预留的孔道3中,板墙结构的最底部通常为与基础相固定的预制混凝土墙体1,向下伸出板墙结构的预应力钢棒4底部与基础(图中未示出)固定,在预应力钢棒4整体张拉完成、孔道3内浇灌水泥浆9后,向上伸出板墙结构的预应力钢棒4顶部通过旋紧张拉螺母7来实现板墙结构的紧固以及实现预应力钢棒4拉应力的传递。As shown in Figures 1 to 4, the fully assembled prestressed low-damage slab wall structure of the present invention includes precast concrete walls 1 and precast concrete slabs 2 arranged alternately up and down, and the precast concrete walls 1 and precast concrete slabs 2 pass through the upper and lower The penetrating prestressed steel rods 4 are reliably and fixedly connected together to form a slab wall structure, wherein: the precast concrete wall 1 and the precast concrete slab 2 are positioned and firmly connected with each other through the shear key 5; the prestressed steel rods 4 It is composed of several short steel rods connected; the prestressed steel rods 4 run through the channels 3 reserved on the precast concrete wall 1 and the precast concrete slab 2, and the bottom of the slab wall structure is usually the precast concrete wall fixed to the foundation 1. The bottom of the prestressed steel rod 4 protruding downward from the panel wall structure is fixed to the foundation (not shown in the figure). The top of the prestressed steel rod 4 of the panel wall structure is fastened by tightening the tension nut 7 to realize the fastening of the panel wall structure and the transmission of the tensile stress of the prestressed steel rod 4 .
在实际设计中,上下相邻的短钢棒之间通过钢棒连接器6连接,钢棒连接器6能够实现短钢棒之间的可靠连接和力的传递。在实际设计中,短钢棒的长度大致为一层楼的高度。在本实用新型中,除了最底下的一个预制混凝土墙体1之外,一个预制混凝土板2和一个预制混凝土墙体1的高度视为一层楼的高度。In the actual design, the upper and lower adjacent short steel rods are connected by the steel rod connector 6, and the steel rod connector 6 can realize reliable connection and force transmission between the short steel rods. In the actual design, the length of the short steel rod is roughly the height of a storey. In the present invention, except for the bottom precast concrete wall 1, the heights of a precast concrete slab 2 and a precast concrete wall 1 are regarded as the height of a floor.
在实际制作中,短钢棒的两端设有螺纹,短钢棒与钢棒连接器6螺接,当然短钢棒与钢棒连接器6之间的连接方式不限于螺接,还可为其它连接方式。In actual production, the two ends of the short steel rod are provided with threads, and the short steel rod is screwed with the steel rod connector 6. Of course, the connection mode between the short steel rod and the steel rod connector 6 is not limited to the screw connection, and can also be other connection methods.
在本实用新型中,短钢棒采用高强度、低松弛、疲劳性能好、自恢复能力强的预应力钢棒制成,预应力钢棒的极限抗拉强度能达到普通钢筋的2.5倍以上,通过在预制混凝土墙体1和预制混凝土板2这两种预制构件内张拉预应力钢棒4,可保证震后该结构的可恢复性能,并有效控制混凝土构件的开裂、减小板墙结构在地震作用下的残余变形。In the utility model, the short steel rods are made of prestressed steel rods with high strength, low relaxation, good fatigue performance and strong self-recovery ability. The ultimate tensile strength of the prestressed steel rods can reach more than 2.5 times that of ordinary steel bars. By stretching the prestressed steel rods 4 in the prefabricated concrete wall 1 and the precast concrete slab 2, the recoverable performance of the structure after the earthquake can be ensured, and the cracking of the concrete components can be effectively controlled, and the slab wall structure can be reduced. Residual deformation under earthquake action.
在实际实施中,板墙结构上至少设有两个预应力钢棒4,所有预应力钢棒4优选排成一排,即单排设置,且较佳地,预应力钢棒4在板墙结构的厚度方向上处于中间位置(如图3所示),相邻两个预应力钢棒4之间的水平间距D1不大于1500mm,从板墙结构的长度方向上来看,最外侧的一个预应力钢棒4与板墙结构侧边之间的距离D2不小于100mm,如图1所示。In actual implementation, at least two prestressed steel rods 4 are arranged on the board wall structure, and all the prestressed steel rods 4 are preferably arranged in a row, that is, arranged in a single row, and preferably, the prestressed steel rods 4 are arranged on the board wall The thickness direction of the structure is in the middle (as shown in Figure 3), and the horizontal distance D1 between two adjacent prestressed steel rods 4 is not greater than 1500mm. The distance D2 between the stress steel rod 4 and the side of the panel wall structure is not less than 100 mm, as shown in FIG. 1 .
在实际设计中,孔道3的孔径不小于40mm。如图1,抗剪键5的高度H1不小于20mm。In actual design, the hole diameter of the channel 3 is not less than 40mm. As shown in Fig. 1, the height H1 of the shear key 5 is not less than 20 mm.
孔道3可通过内置PVC波纹管形成或通过抽拔棒抽拔形成。The channel 3 can be formed by a built-in PVC corrugated pipe or drawn out by a drawing rod.
在实际实施时,较佳地,预应力钢棒4在放张操作后,预制混凝土墙体1与预制混凝土板2之间进行缓粘结或无粘结处理,且孔道3端口进行密封处理。In actual implementation, preferably, after the prestressed steel rod 4 is stretched, the precast concrete wall 1 and the precast concrete slab 2 are treated with slow bonding or no bonding, and the port of the tunnel 3 is sealed.
如图4,张拉螺母7与板墙结构之间设有锚垫板8,即预应力钢棒4顶部套设锚垫板8后通过张拉螺母7紧固住板墙结构。As shown in Figure 4, an anchor plate 8 is provided between the tension nut 7 and the wall structure, that is, the anchor plate 8 is set on the top of the prestressed steel rod 4, and the wall structure is fastened by the tension nut 7.
另外,预制混凝土墙体1与预制混凝土板2之间的接触表面宜制成粗糙面。预制混凝土墙体1、预制混凝土板2下表面设有的抗剪键5分别置于预制混凝土板2、预制混凝土墙体1上表面的对应位置上,以达到预制混凝土墙体1与预制混凝土板2之间的快速定位及稳固连接。In addition, the contact surface between the precast concrete wall body 1 and the precast concrete slab 2 should be roughened. The shear keys 5 provided on the lower surface of the precast concrete wall 1 and the precast concrete slab 2 are respectively placed on the corresponding positions of the precast concrete slab 2 and the upper surface of the precast concrete wall 1, so as to achieve the 2 between the quick positioning and firm connection.
在本实用新型中,抗剪键5的设置能够便于预制构件在安装过程中的快速、稳固定位,以及可以有效地增加板墙结构的抗震强度。通常地,抗剪键在孔道3位置设置,即孔道3贯穿抗剪键5。In the present invention, the setting of the shear key 5 can facilitate the rapid and stable positioning of the prefabricated components during the installation process, and can effectively increase the seismic strength of the panel wall structure. Usually, the shear key is set at the tunnel 3 , that is, the tunnel 3 runs through the shear key 5 .
本实用新型板墙结构为装配式混凝土结构,采用干式连接形式,其主要由预制混凝土墙体1、预制混凝土板2通过施加竖向预应力钢棒4来实现连接,其具有节能环保、预制构件质量易于控制、安装便捷快速、现场基本无湿作业量(湿作业仅为孔道水泥浆灌浆施工)、施工效率高等优点,并且本实用新型板墙结构的整体性能良好,板墙结构的整体变形控制效果良好,在地震作用下板墙结构的损伤和残余变形小,且在震后易修复,是一种适于并值得推广的新型装配式混凝土结构形式,可有力地丰富与完善我国装配式混凝土建筑结构。The slab wall structure of the utility model is an assembled concrete structure, which adopts a dry connection form. It is mainly connected by precast concrete walls 1 and prefabricated concrete panels 2 by applying vertical prestressed steel rods 4. It has energy saving, environmental protection, prefabricated The quality of the components is easy to control, the installation is convenient and fast, there is basically no wet work on site (the wet work is only the cement slurry grouting construction of the tunnel), and the construction efficiency is high. In addition, the overall performance of the board wall structure of the utility model is good, and the overall deformation of the board wall structure The control effect is good, the damage and residual deformation of the slab wall structure are small under the action of the earthquake, and it is easy to repair after the earthquake. It is a new type of prefabricated concrete structure suitable for and worthy of promotion, which can effectively enrich and improve my country's prefabricated concrete structure. Concrete building structure.
本实用新型全装配式预应力低损伤板墙结构的施工方法包括步骤:The construction method of the fully assembled prestressed low-damage board wall structure of the utility model includes steps:
1)预制混凝土墙体1和预制混凝土板2(同为预制构件)制作完毕,养护成型并预留好孔道3;1) The prefabricated concrete wall 1 and the precast concrete slab 2 (both are prefabricated components) are manufactured, cured and formed and the tunnel 3 is reserved;
2)按照测量放线位置将短钢棒在基础上安装就位;2) Install the short steel rod in place on the foundation according to the measuring and setting-out position;
3)将最底下的预制混凝土墙体1穿入短钢棒并与基础固定;3) Put the bottom prefabricated concrete wall 1 through the short steel rod and fix it with the foundation;
4)通过钢棒连接器6连接另外的短钢棒,以向上延长预应力钢棒4;4) Connect other short steel rods through the steel rod connector 6 to extend the prestressed steel rod 4 upwards;
5)在延长的预应力钢棒部分上继续穿入预制混凝土板2和预制混凝土墙体1,其中,预制混凝土墙体1与预制混凝土板2之间通过抗剪键5实现快速定位与稳固固定;5) Continue to penetrate the precast concrete slab 2 and the precast concrete wall 1 on the extended prestressed steel rod part, wherein the fast positioning and stable fixing are realized through the shear key 5 between the precast concrete wall 1 and the precast concrete slab 2 ;
6)重复执行4)-5),直至全部预制构件(预制混凝土墙体1和预制混凝土板2)安装完成;6) Repeat 4)-5) until all prefabricated components (precast concrete wall 1 and precast concrete slab 2) are installed;
7)预应力钢棒4借由预应力设备张拉完成,孔道3内浇灌水泥浆9后,向上伸出板墙结构的预应力钢棒4顶部通过旋紧张拉螺母7来实现板墙结构的紧固;7) The prestressed steel rod 4 is stretched by the prestressed equipment. After the cement slurry 9 is poured in the tunnel 3, the top of the prestressed steel rod 4 protruding upward from the slab wall structure is realized by tightening the tension nut 7 to realize the slab wall structure. Fasten;
8)对预应力钢棒4进行放张操作,以使预应力钢棒4的拉应力有效传递至预制构件;8) performing a tensioning operation on the prestressed steel rod 4, so that the tensile stress of the prestressed steel rod 4 is effectively transferred to the prefabricated component;
9)预制混凝土墙体1与预制混凝土板2之间进行缓粘结或无粘结处理;9) The precast concrete wall 1 and the precast concrete slab 2 are treated with slow bonding or no bonding;
10)孔道3端口进行密封处理。10) The port of channel 3 is sealed.
在实际施工中,预应力钢棒4每次通过向上续接短钢棒所延长的长度通常设定为一层楼的高度,以便逐层安装预制混凝土墙体1和预制混凝土板2,方便施工。In actual construction, the length extended by the prestressed steel rods 4 each time by connecting the short steel rods is usually set to the height of a floor, so that the precast concrete wall 1 and the precast concrete slab 2 can be installed layer by layer to facilitate construction. .
以上所述是本实用新型较佳实施例及其所运用的技术原理,对于本领域的技术人员来说,在不背离本实用新型的精神和范围的情况下,任何基于本实用新型技术方案基础上的等效变换、简单替换等显而易见的改变,均属于本实用新型保护范围之内。The above are the preferred embodiments of the utility model and the technical principles used therefor. For those skilled in the art, without departing from the spirit and scope of the utility model, any technical solution based on the utility model Obvious changes such as equivalent transformations and simple replacements above all fall within the protection scope of the present utility model.
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| CN106869361A (en) * | 2017-04-19 | 2017-06-20 | 中铁建设集团有限公司 | Full prefabricated PC is low to damage slab-wall structure and its construction method |
| CN109057147A (en) * | 2018-08-31 | 2018-12-21 | 广东工业大学 | Prestressing force assembly concrete beam |
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| CN106869361A (en) * | 2017-04-19 | 2017-06-20 | 中铁建设集团有限公司 | Full prefabricated PC is low to damage slab-wall structure and its construction method |
| CN109057147A (en) * | 2018-08-31 | 2018-12-21 | 广东工业大学 | Prestressing force assembly concrete beam |
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