CN206862763U - A kind of shearing test clamp - Google Patents
A kind of shearing test clamp Download PDFInfo
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- CN206862763U CN206862763U CN201720758053.9U CN201720758053U CN206862763U CN 206862763 U CN206862763 U CN 206862763U CN 201720758053 U CN201720758053 U CN 201720758053U CN 206862763 U CN206862763 U CN 206862763U
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- 238000012360 testing method Methods 0.000 title claims abstract description 49
- 238000010008 shearing Methods 0.000 title claims abstract description 21
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Abstract
Description
技术领域technical field
本实用新型属于材料机械性能试验技术领域,具体的说,是涉及一种可实现剪切试验的夹具。The utility model belongs to the technical field of material mechanical performance testing, and in particular relates to a clamp capable of realizing a shearing test.
背景技术Background technique
剪切试验能够测定材料在剪切力作用下的抗力性能,是材料机械性能试验的基本试验方法之一,主要用于测试承受剪切载荷的零件和材料。剪切试验夹具是剪切试验最基本也是最重要的组成部分。Shear test can determine the resistance performance of materials under shear force, and is one of the basic test methods of material mechanical performance test, mainly used to test parts and materials subjected to shear load. The shear test fixture is the most basic and important part of the shear test.
目前在测试过程中,随着试验的剪切力不断增大,夹具受到的作用力也不断增大,由此出现较多问题;1.夹具本身不能调节位置,2.夹具无法依据试样尺寸调节装卡范围,造成试样在试验过程中松动,试验数据产生误差。At present, during the test process, as the shear force of the test continues to increase, the force on the fixture is also increasing, resulting in many problems; 1. The position of the fixture itself cannot be adjusted, 2. The fixture cannot be adjusted according to the size of the sample The range of clamping will cause the sample to loosen during the test and cause errors in the test data.
实用新型内容Utility model content
本实用新型要解决的是目前剪切试验夹具不能调节位置和装卡范围的技术问题,而提供一种新型的剪切试验夹具,可以随试样尺寸进行夹持段、剪切位置及剪切厚度的调节,提高试验加载力、稳定性和可靠性,保证试验过程中试样不会发生松弛现象。The utility model aims to solve the technical problem that the current shear test fixture cannot adjust the position and clamping range, and provides a new type of shear test fixture, which can adjust the clamping section, shear position and shear thickness according to the size of the sample. The adjustment can improve the test loading force, stability and reliability, and ensure that the sample will not relax during the test.
为了解决上述技术问题,本实用新型通过以下的技术方案予以实现:In order to solve the above technical problems, the utility model is realized through the following technical solutions:
一种剪切试验夹具,包括用于固定连接在试验机上的固定连接平台,所述固定连接平台顶面设置有通长的T形截面凹槽,该T形截面凹槽内设置有T形螺母,用于通过夹具位置调整螺栓连接夹具底座;A shear test fixture, comprising a fixed connection platform for fixed connection on a testing machine, the top surface of the fixed connection platform is provided with a long T-shaped section groove, and a T-shaped nut is arranged in the T-shaped section groove , used to connect the fixture base with the fixture position adjustment bolt;
所述夹具底座包括相互垂直的平板部和立板部,所述夹具底座的平板部设置有螺纹孔,用于安装所述夹具位置调整螺栓,所述夹具位置调整螺栓底端探伸到所述固定连接平台的T形截面凹槽并旋入T形螺母中,用于调整所述夹具底座在所述固定连接平台上的位置并锁定;所述夹具底座的立板部中间设置有螺纹孔,用于通过夹具上下调整螺栓连接试样夹头;The clamp base includes a flat plate portion and a vertical plate portion perpendicular to each other, and the flat plate portion of the clamp base is provided with a threaded hole for installing the clamp position adjustment bolt, and the bottom end of the clamp position adjustment bolt extends to the The T-shaped section groove of the fixed connection platform is screwed into the T-shaped nut, which is used to adjust and lock the position of the clamp base on the fixed connection platform; a threaded hole is provided in the middle of the vertical plate of the clamp base, It is used to connect the sample chuck by adjusting the bolt up and down by the fixture;
所述试样夹头包括相互垂直的立板部和平板部,所述试样夹头的立板部下部中间设置竖向的长条孔,该长条孔与所述夹具底座的立板部的螺纹孔对齐并依次穿接夹具上下调整螺栓,所述夹具上下调整螺栓用于调整试样夹头的立板部相对于夹具底座的立板部的位置并锁定;The sample chuck includes a vertical plate portion and a flat plate portion perpendicular to each other, and a vertical elongated hole is arranged in the middle of the lower portion of the vertical plate portion of the sample chuck, and the elongated hole is connected to the vertical plate portion of the clamp base. Align the threaded holes of the fixture and sequentially pass through the upper and lower adjustment bolts of the fixture. The upper and lower adjustment bolts of the fixture are used to adjust and lock the position of the vertical plate of the sample chuck relative to the vertical plate of the fixture base;
所述试样夹头的立板部上部中间设置有螺栓孔,用于安装试样厚度调整螺栓,所述试样厚度调整螺栓用于调整剪切试样厚度并锁定;所述试样夹头的平板部中部设置有螺栓孔,用于安装试样压紧微调螺栓,所述试样压紧微调螺栓用于微调剪切试样厚度并锁紧;Bolt holes are provided in the middle of the upper part of the vertical plate of the sample chuck for installing sample thickness adjustment bolts, and the sample thickness adjustment bolts are used to adjust and lock the shear sample thickness; the sample chuck Bolt holes are provided in the middle of the flat plate for installing sample compression fine-adjustment bolts, and the sample compression fine-adjustment bolts are used to fine-tune the thickness of sheared samples and lock them;
剪切试样放在在所述夹具底座的立板部顶面,后面抵靠于所述试样夹头的立板部,并被所述试样夹头的平板部压紧;剪切试样由安装在试验机输出轴上的一体式剪切压刀施加剪切压力。The shear sample is placed on the top surface of the vertical plate of the fixture base, and the back is against the vertical plate of the sample clamp, and is pressed by the flat plate of the sample clamp; the shear test The sample is sheared by an integrated shearing knife installed on the output shaft of the testing machine.
优选地,所述夹具底座的平板部在其与立板部的衔接处设置有防护凸台,所述防护凸台位于所述一体式剪切压刀下方。Preferably, the flat plate part of the clamp base is provided with a protective boss at the junction of the clamp base and the vertical plate part, and the protective boss is located under the integrated shearing and pressing knife.
优选地,所述夹具底座的平板部底面设置有定位凸台,该定位凸台嵌入所述固定连接平台的T形截面凹槽。Preferably, the bottom surface of the flat plate part of the clamp base is provided with a positioning boss, and the positioning boss is embedded in the T-shaped section groove of the fixed connection platform.
优选地,所述夹具底座的立板部背面两侧设置有卡边条,用于将所述试样夹头定位卡入。Preferably, edge strips are provided on both sides of the back of the vertical plate of the fixture base for positioning and snapping the sample chuck in.
优选地,所述上下调整螺栓外部设置有手柄。Preferably, a handle is provided on the outside of the up and down adjusting bolts.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型在现有的试验设备基础上对以往夹具进行改进,打破了剪切试验对试样要求严格的常规做法,将夹具做成可调节式结构且调节操作便捷有效,能够针对不同尺寸情况调节夹具夹持试样的位置、大小及厚度,从而拓展了试样的测试范围;同时该夹具利用螺栓锁紧连接,不仅省去复杂的操作流程,而且试验过程中不易出现松动情况,稳定性高。本实用新型提出了剪切夹具可调节性、紧固性和可靠性的新思路,非常适于推广应用。The utility model improves the previous fixture on the basis of the existing test equipment, breaks the conventional practice that the shear test has strict requirements on the sample, and makes the fixture into an adjustable structure, and the adjustment operation is convenient and effective, and can be used for different sizes. Adjust the position, size and thickness of the sample clamped by the fixture, thereby expanding the test range of the sample; at the same time, the fixture is connected by bolt locking, which not only saves complicated operation procedures, but also is not easy to loosen during the test, ensuring stability high. The utility model proposes a new idea of the adjustability, fastness and reliability of the shearing fixture, and is very suitable for popularization and application.
附图说明Description of drawings
图1是本实用新型所提供的剪切试验夹具的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the shear test fixture provided by the utility model;
图2是本实用新型所提供的剪切试验夹具的主视图;Fig. 2 is the front view of the shear test fixture provided by the utility model;
图3是本实用新型所提供的剪切试验夹具的侧视图;Fig. 3 is a side view of the shear test fixture provided by the utility model;
图4是固定连接平台的结构示意图;Fig. 4 is a structural schematic diagram of a fixedly connected platform;
图5(a)是夹具底座的侧视图,图5(b)是夹具底座的主视图,图5(c)是夹具底座的俯视图,图5(d)是夹具底座的立体结构示意图;Fig. 5 (a) is a side view of the clamp base, Fig. 5 (b) is a front view of the clamp base, Fig. 5 (c) is a top view of the clamp base, and Fig. 5 (d) is a schematic diagram of the three-dimensional structure of the clamp base;
图6是试样夹头的结构示意图;Fig. 6 is a schematic structural view of the sample chuck;
图7是剪切试样的结构示意图;Fig. 7 is the structural representation of shear sample;
图8是本实用新型所提供的剪切试验夹具与试样的装配结构示意图。Fig. 8 is a schematic diagram of the assembly structure of the shear test fixture and the sample provided by the utility model.
上述图中:1:一体式剪切压刀;2:试样压紧微调螺栓;3:试样夹头;In the above figure: 1: Integrated shearing and pressing knife; 2: Fine-tuning bolt for sample compression; 3: Sample chuck;
4:试样厚度调整螺栓;5:夹具上下调整螺栓;6:夹具底座;7:夹具位置调整螺栓;4: Sample thickness adjustment bolt; 5: Fixture up and down adjustment bolt; 6: Fixture base; 7: Fixture position adjustment bolt;
8:固定连接平台;9:剪切试样。8: fixed connection platform; 9: shear sample.
具体实施方式detailed description
为能进一步了解本实用新型的内容、特点及效果,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:
如图1至图3所示,本实施例提供了一种剪切试验夹具,主要由固定连接平台8、夹具底座6、试样夹头3、一体式剪切压刀1四部分构成,并配合有夹具位置调整螺栓7、夹具上下调整螺栓5、试样厚度调整螺栓4、试样压紧微调螺栓2实现可调式夹具构造。As shown in Figures 1 to 3, this embodiment provides a shear test fixture, which is mainly composed of four parts: a fixed connection platform 8, a fixture base 6, a sample chuck 3, and an integrated shear press knife 1, and Cooperate with fixture position adjustment bolt 7, fixture up and down adjustment bolt 5, sample thickness adjustment bolt 4, sample compression fine-adjustment bolt 2 to realize the adjustable fixture structure.
如图4所示,固定连接平台8位于剪切试验夹具的底部,其主体为圆形平台状结构。固定连接平台8底面设置有四个螺纹孔,用于将剪切试验夹具固定连接到试验机上。固定连接平台8顶面设置有通长的T形截面凹槽,用于通过T形螺母和夹具位置调整螺栓7将夹具底座6调整到位并固定于固定连接平台8顶面。As shown in FIG. 4 , the fixed connection platform 8 is located at the bottom of the shear test fixture, and its main body is a circular platform-like structure. The bottom surface of the fixed connection platform 8 is provided with four threaded holes for fixedly connecting the shear test fixture to the testing machine. The top surface of the fixed connection platform 8 is provided with a long T-shaped section groove, which is used to adjust the clamp base 6 in place and fix it on the top surface of the fixed connection platform 8 through the T-shaped nut and the clamp position adjustment bolt 7 .
如图5(a)至图5(d)所示,夹具底座6包括相互垂直的平板部和立板部,平板部在其与立板部的衔接处设置有防护凸台。夹具底座6的平板部与固定连接平台8固定连接,中间设置有螺纹孔,用于安装夹具位置调整螺栓7,夹具位置调整螺栓7底端探伸到固定连接平台8的T形截面凹槽并旋入T形螺母中,带动T形螺母在固定连接平台8的T形截面凹槽中滑动,可以调整夹具底座6在固定连接平台8上的相对位置,从而实现调整所夹持的剪切试样9与一体式剪切压刀1的相对位置,剪切位置调整到位后拧紧夹具位置调整螺栓7即完成锁定。夹具底座6的平板部底面还可以设置一个圆柱形的定位凸台,该定位凸台嵌入固定连接平台8的T形截面凹槽,可以在夹具位置调整螺栓7锁紧时起到防止偏移的作用。夹具底座6的立板部顶面用于放置剪切试样9,背面两侧设置有卡边条,用于方便的将试样夹头3定位卡入。夹具底座6的立板部中间设置有螺纹孔,用于安装夹具上下调整螺栓5。防护凸台为长条形并位于一体式剪切压刀1下方,起到在一体式剪切压刀1对剪切试样9施加剪切压力后保护和支撑一体式剪切压刀1的作用,可以避免一体式剪切压刀1下压过程中因压力过大而冲坏固定连接平台8。As shown in FIG. 5( a ) to FIG. 5( d ), the clamp base 6 includes a flat plate portion and a vertical plate portion perpendicular to each other, and a protective boss is provided at the joint between the flat plate portion and the vertical plate portion. The flat part of the fixture base 6 is fixedly connected with the fixed connection platform 8, and a threaded hole is provided in the middle for installing the fixture position adjustment bolt 7. The bottom end of the fixture position adjustment bolt 7 extends into the T-shaped cross-sectional groove of the fixed connection platform 8 and Screw into the T-shaped nut, drive the T-shaped nut to slide in the T-shaped section groove of the fixed connection platform 8, and adjust the relative position of the fixture base 6 on the fixed connection platform 8, thereby realizing the adjustment of the clamped shear test. The relative position of the sample 9 and the integrated shearing press knife 1, after the shearing position is adjusted in place, the clamp position adjustment bolt 7 is tightened to complete the locking. The bottom surface of the flat part of the clamp base 6 can also be provided with a cylindrical positioning boss, which is embedded in the T-shaped section groove of the fixed connection platform 8, which can prevent offset when the clamp position adjustment bolt 7 is locked. effect. The top surface of the vertical plate part of the fixture base 6 is used to place the shear sample 9, and the two sides of the back are provided with clip edge strips for conveniently positioning and snapping the sample chuck 3 in. A threaded hole is provided in the middle of the vertical plate portion of the clamp base 6 for installing the vertical adjustment bolt 5 of the clamp. The protective boss is elongated and located under the integrated shearing press 1, which protects and supports the integrated shearing press 1 after the integrated shearing press 1 applies shear pressure to the shear sample 9. It can prevent the fixed connection platform 8 from being damaged due to excessive pressure during the pressing process of the integral shearing press knife 1 .
如图6所示,试样夹头3包括相互垂直的立板部和平板部,其中的立板部用于支靠剪切试样9,其中的平板部用于压紧剪切试样9。试样夹头3的立板部下半部分中间位置设置有一个竖向的长条孔,该长条孔与夹具底座6的立板部上的螺纹孔对齐,用于使夹具上下调整螺栓5依次穿过长条孔和该螺纹孔。通过上下移动试样夹头3的立板部相对于夹具底座6的立板部的位置,可以根据剪切试样9的大小调整夹持区段,夹持大小调整到位后拧紧上下调整螺栓5即完成锁定,上下调整螺栓5外部还可以设置有手柄方便旋拧操作。试样夹头3的立板部上半部分中间位置设置有两个螺栓孔,用于安装试样厚度调整螺栓4,利用上下调整螺栓5将剪切试样9安装完成后,可以通过剪切试样9背部的试样厚度调整螺栓4进行剪切试样9厚度的调节。试样夹头3的平板部中部设置有两个螺栓孔,用于安装试样压紧微调螺栓2,厚度调节后可以通过试样压紧微调螺栓2进行微调以将剪切试样9进行进一步的调整锁紧。可见,背部的上下调整螺栓5起到大范围调节剪切试样9的作用,而上部的压紧微调螺栓2能够达到细微调节锁紧剪切试样9的目的。As shown in Figure 6, the sample holder 3 includes a vertical plate portion and a flat plate portion perpendicular to each other, wherein the vertical plate portion is used to support the shear sample 9, and the flat plate portion is used to compress the shear sample 9 . There is a vertical long hole in the middle of the lower part of the vertical plate of the sample chuck 3, and the long hole is aligned with the threaded hole on the vertical plate of the fixture base 6, and is used to adjust the bolts 5 up and down of the fixture in turn. Pass through the elongated hole and the threaded hole. By moving up and down the position of the vertical plate portion of the sample chuck 3 relative to the vertical plate portion of the fixture base 6, the clamping section can be adjusted according to the size of the sheared sample 9, and the clamping size is adjusted in place, and then the up and down adjustment bolts 5 are tightened That is, the locking is completed, and a handle can also be provided on the outside of the up and down adjustment bolt 5 to facilitate the screwing operation. There are two bolt holes in the middle of the upper half of the vertical plate of the sample chuck 3, which are used to install the sample thickness adjustment bolt 4. After the shear sample 9 is installed by using the upper and lower adjustment bolts 5, it can be cut The sample thickness adjustment bolt 4 on the back of the sample 9 adjusts the thickness of the shear sample 9 . There are two bolt holes in the middle of the flat part of the sample chuck 3, which are used to install the sample compression fine-adjustment bolt 2. After the thickness is adjusted, the sample compression fine-adjustment bolt 2 can be used to fine-tune the shear sample 9 further. The adjustment is locked. It can be seen that the upper and lower adjusting bolts 5 on the back play the role of adjusting the shearing sample 9 in a wide range, while the compression fine-tuning bolt 2 on the upper part can achieve the purpose of finely adjusting and locking the shearing sample 9 .
一体式剪切压刀1用于做剪切试验时安装在试验机的输出轴上,在安装调整固定好剪切试样9后,对剪切试样9施加剪切压力。The integrated shear press knife 1 is installed on the output shaft of the testing machine when performing a shear test. After the shear sample 9 is installed, adjusted and fixed, shear pressure is applied to the shear sample 9 .
如图7和图8所示,利用本实用新型的剪切试验夹具进行剪切试验,按照如下步骤操作:As shown in Figure 7 and Figure 8, utilize the shear test fixture of the present utility model to carry out shear test, operate according to the following steps:
1)调试好疲劳试验机,打开试验软件。1) After debugging the fatigue testing machine, open the testing software.
2)将两个长度为20mm,宽度为19mm,厚度为3.5mm的板材用胶水粘贴在一起,制成剪切试样9,如图7所示;胶水的厚度为0.2mm,粘贴面长度为6mm。2) Paste together two boards with a length of 20mm, a width of 19mm, and a thickness of 3.5mm to make a shear sample 9, as shown in Figure 7; the thickness of the glue is 0.2mm, and the length of the pasting surface is 6mm.
3)将夹具上下调整螺栓5拧开,将剪切试样9放置夹具底座6上,根据剪切试样9的大小调节试样夹头3位置,调节至试样夹头3的平板部抵住剪切试样9,锁紧夹具上下调整螺栓5;调节试样厚度调整螺栓4将螺钉接触面抵住剪切试样9平面;将试样压紧微调螺栓2进行调整直至锁紧剪切试样9;调节夹具位置调整螺栓7,使夹具底座6移动至剪切试样9位于一体式剪切压刀1要施加压力的位置,锁紧夹具位置调整螺栓7。3) Unscrew the upper and lower adjustment bolts 5 of the fixture, place the shear sample 9 on the fixture base 6, adjust the position of the sample chuck 3 according to the size of the shear sample 9, and adjust until the flat part of the sample chuck 3 Hold the shear sample 9, lock the fixture and adjust the bolt 5 up and down; adjust the thickness of the sample and adjust the bolt 4 to push the screw contact surface against the plane of the shear sample 9; press the sample to adjust the fine adjustment bolt 2 until the shear is locked Sample 9: adjust the clamp position adjustment bolt 7 to move the clamp base 6 to the position where the shear sample 9 is located at the position where pressure is applied by the integrated shear press knife 1, and lock the clamp position adjustment bolt 7.
4)将一体式剪切压刀1伺服至剪切试样9接触面的0.1mm处,如图8所示。4) Servo the integrated shear press knife 1 to the 0.1 mm of the contact surface of the shear sample 9, as shown in FIG. 8 .
5)设置实验方案,开始试验。5) Set up the experimental scheme and start the experiment.
尽管上面结合附图对本实用新型的优选实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离发明宗旨和权利要求所保护的范围情况下,还可以作出很多形式的具体变换,这些均属于本实用新型的保护范围之内。Although the preferred embodiment of the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative and not restrictive. Under the enlightenment of the utility model, those of ordinary skill can also make many specific transformations without departing from the gist of the invention and the protection scope of the claims, and these all belong to the protection scope of the utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720758053.9U CN206862763U (en) | 2017-06-27 | 2017-06-27 | A kind of shearing test clamp |
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| CN206862763U true CN206862763U (en) | 2018-01-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107179238A (en) * | 2017-06-27 | 2017-09-19 | 天津大学 | A kind of shearing test clamp |
| CN112393992A (en) * | 2020-12-09 | 2021-02-23 | 中钢集团洛阳耐火材料研究院有限公司 | Refractory material anti-shearing test equipment and test method |
-
2017
- 2017-06-27 CN CN201720758053.9U patent/CN206862763U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107179238A (en) * | 2017-06-27 | 2017-09-19 | 天津大学 | A kind of shearing test clamp |
| CN107179238B (en) * | 2017-06-27 | 2023-06-06 | 天津大学 | A shear test fixture |
| CN112393992A (en) * | 2020-12-09 | 2021-02-23 | 中钢集团洛阳耐火材料研究院有限公司 | Refractory material anti-shearing test equipment and test method |
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