CN206855637U - A kind of engraving equipment - Google Patents
A kind of engraving equipment Download PDFInfo
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- CN206855637U CN206855637U CN201720342741.7U CN201720342741U CN206855637U CN 206855637 U CN206855637 U CN 206855637U CN 201720342741 U CN201720342741 U CN 201720342741U CN 206855637 U CN206855637 U CN 206855637U
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- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 8
- 238000012546 transfer Methods 0.000 abstract description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型属于餐具制造技术领域,尤其是涉及一种雕刻设备。The utility model belongs to the technical field of tableware manufacturing, in particular to a carving device.
背景技术Background technique
用于日常生活的筷子对于外形要求较低,通常筷子的外表面上并未进行印花、雕花等操作,直接光面设置,制造较为简单。但是,随着人们生活条件的提升,人们对于生活品质的要求也开始提升,人们不再满足于使用传统的光面筷子,于是出现了一些工艺性较强的筷子来满足人们的需求,如在筷子上进行雕花,使得筷子的外形变得十分美观。由于雕花是一项十分要求精细的活,因此目前,对于筷子上的雕花通常为手工进行,对于操作人员的技术要求非常高,用功成本很大。Chopsticks used in daily life have relatively low requirements on appearance. Generally, the outer surface of the chopsticks is not printed, carved, etc., and is directly set on a smooth surface, which is relatively simple to manufacture. However, with the improvement of people's living conditions, people's requirements for the quality of life have also begun to improve. People are no longer satisfied with using traditional smooth chopsticks, so some chopsticks with strong craftsmanship have appeared to meet people's needs, such as in Carving on the chopsticks makes the shape of the chopsticks very beautiful. Because carving is a very delicate work, at present, carving on chopsticks is usually done by hand, which requires very high technical requirements for operators and requires a lot of labor.
实用新型内容Utility model content
本实用新型为了克服现有技术的不足,提供一种可实现筷子的自动化雕花操作的雕刻设备。In order to overcome the deficiencies of the prior art, the utility model provides an engraving device capable of realizing the automatic engraving operation of chopsticks.
为了实现上述目的,本实用新型采用以下技术方案:一种雕刻设备,包括锯断机构、磨削机构及雕刻机构;所述雕刻机构包括雕刻操作台、设于雕刻操作台上的定位工位、用于将输送带上的工件转移至定位工位上的工件夹取爪及用于对工件进行雕刻操作的雕刻部件;所述定位工位包括设于所述雕刻操作台上的定位框体、固设于定位框体内的基座、设于基座上的V形卡固槽及可上下往复动作设于该基座上方的压紧件。本实用新型可实现筷子的全自动化生产,可在短时间内生产制造大批量的具有雕花工艺的筷子,大大提高生产效率,满足产品产业化的需求;由于各个工序均通过机器进行加工,从而无需配备过多的工作人员,只需几个人即可实现设备的稳定运行,极大程度的减小用工成本,节省人力资源;其次,设备操作十分简单,只需普通员工即可完成筷子加工的全部工序,只需配备几个技术人员,甚至无需配备技术人员,进一步的减小了用工成本,降低了生产成本;基座上设置V形槽,筷子卡设于V形槽内即可实现对筷子的牢固定位,在通过压紧件对筷子的上表面进行压紧,即可完全限制筷子的左右移动,有效防止筷子在雕刻的过程中发生移动,实现良好的雕花效果; V形槽的设置,使得筷子需要雕花的部分可伸出至槽内,雕花操作更为容易,却雕花过程中产生的碎屑不会进入至V形槽内,有效避免碎屑刮伤下一个进行雕花的筷子的外表面。In order to achieve the above object, the utility model adopts the following technical solutions: an engraving device, including a sawing mechanism, a grinding mechanism and an engraving mechanism; the engraving mechanism includes an engraving console, a positioning station located on the engraving console, It is used to transfer the workpiece on the conveyor belt to the workpiece clamping claw on the positioning station and the engraving part for engraving the workpiece; the positioning station includes a positioning frame set on the engraving console, The base fixed in the positioning frame, the V-shaped fastening groove on the base, and the pressing piece above the base that can reciprocate up and down. The utility model can realize the fully automatic production of chopsticks, and can produce a large number of chopsticks with carved patterns in a short time, which greatly improves the production efficiency and meets the needs of product industrialization; since each process is processed by machines, there is no need to With too many staff, only a few people can realize the stable operation of the equipment, which greatly reduces labor costs and saves human resources; secondly, the operation of the equipment is very simple, and only ordinary staff can complete all chopsticks processing The process requires only a few technicians, or even no technicians, which further reduces labor costs and production costs; a V-shaped groove is set on the base, and the chopsticks are clamped in the V-shaped groove to realize the alignment of the chopsticks. The firm positioning of the chopsticks can completely restrict the left and right movement of the chopsticks by pressing the upper surface of the chopsticks through the pressing parts, effectively preventing the movement of the chopsticks during the carving process and achieving a good carving effect; the setting of the V-shaped groove, The part of the chopsticks that needs to be carved can extend into the groove, making the carving operation easier, but the debris generated during the carving process will not enter the V-shaped groove, effectively preventing the debris from scratching the outer surface of the next chopstick to be carved surface.
进一步的,所述雕刻部件包括可前后、左右、上下动作的动力臂、设于动力臂上的钻头、用于驱动钻头动作的电机及用于驱动该动力臂前后、左右、上下动作的行走结构;行走结构控制钻头动作,雕花精准度高,不易出现报废或不合格产品,极大程度提高竹筷雕花的生产合格率,提高生产效率。Further, the engraving part includes a power arm capable of moving forward and backward, left and right, and up and down, a drill set on the power arm, a motor for driving the drill bit, and a walking structure for driving the power arm to move forward, backward, left and right, and up and down ;The walking structure controls the movement of the drill bit, and the carving accuracy is high, and it is not easy to produce scrapped or unqualified products, which greatly improves the production qualification rate of bamboo chopsticks carving and improves production efficiency.
进一步的,所述行走结构包括固设于雕刻操作台上的机床、设于机床上部的两滑轨及可于两滑轨上前后动作的无杆气缸;所述动力臂与无杆气缸之间通过一气缸相连;气缸可驱动动力臂上下动作,无杆气缸可驱动气缸左右动作,以带动动力臂左右动作,同时,无杆气缸可在滑轨上的前后动作进而带动动力臂前后动作;实现动力臂在前后、左右、上下三个方向上的自由动作,结构简单,操作简便。Further, the walking structure includes a machine tool fixed on the engraving console, two slide rails on the upper part of the machine tool, and a rodless cylinder that can move forward and backward on the two slide rails; between the power arm and the rodless cylinder It is connected by a cylinder; the cylinder can drive the power arm to move up and down, and the rodless cylinder can drive the cylinder to move left and right to drive the power arm to move left and right. At the same time, the rodless cylinder can move back and forth on the slide rail to drive the power arm to move forward and backward; The power arm can move freely in the three directions of front and back, left and right, and up and down, with simple structure and easy operation.
进一步的,所述锯断机构包括切割工作台、用于夹紧待切割工件的间歇夹紧件、设于间歇夹紧件后方的间歇推料部件及设于切割工作台上方的间歇切割部件;锯断机构中的间歇夹紧件、间歇推料部件以及间歇切割部件均为间歇性操作,实现电控化控制,间歇的时间间隔精准,基本不会出现偏差,从而实现切割的精准性,筷子之间的长度误差极小,产品合格率高。Further, the sawing mechanism includes a cutting workbench, an intermittent clamping part for clamping the workpiece to be cut, an intermittent pushing part arranged behind the intermittent clamping part, and an intermittent cutting part arranged above the cutting workbench; The intermittent clamping parts, intermittent pushing parts and intermittent cutting parts in the sawing mechanism are all intermittent operations, which realize electronic control. The intermittent time intervals are precise and there is basically no deviation, so as to achieve cutting accuracy. Chopsticks The length error between them is extremely small, and the product qualification rate is high.
进一步的,所述间歇切割部件包括切割臂、可转动的设于切割臂下部的切割刀、用于驱动切割刀转动的第三驱动件、固连于切割工作台的连接座及用于驱动所述切割臂于该连接座上间歇的上下往复动作的第四驱动件。Further, the intermittent cutting part includes a cutting arm, a rotatable cutting knife arranged at the lower part of the cutting arm, a third driving member for driving the cutting knife to rotate, a connecting seat fixed to the cutting table and a connecting seat for driving the cutting knife. The cutting arm reciprocates intermittently up and down on the connecting seat as a fourth driving member.
综上所述,本实用新型可实现筷子的全自动化生产,可在短时间内生产制造大批量的具有雕花工艺的筷子,大大提高生产效率,满足产品产业化的需求;基座可有效限制筷子的左右移动,有效防止筷子在雕刻的过程中发生移动,实现良好的雕花效果;V形槽的设置,使得筷子需要雕花的部分可伸出至槽内,雕花操作更为容易,却雕花过程中产生的碎屑不会进入至V形槽内,有效避免碎屑刮伤下一个进行雕花的筷子的外表面。In summary, the utility model can realize the fully automatic production of chopsticks, and can produce a large number of chopsticks with carved patterns in a short time, greatly improving production efficiency and meeting the needs of product industrialization; the base can effectively limit the chopsticks The left and right movement of the chopsticks can effectively prevent the chopsticks from moving during the carving process and achieve a good carving effect; the setting of the V-shaped groove allows the part of the chopsticks to be carved to protrude into the groove, making the carving operation easier, but the carving process The generated debris will not enter into the V-shaped groove, which effectively prevents the debris from scratching the outer surface of the next chopstick to be carved.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的雕刻机构的结构示意图。Fig. 2 is a structural schematic diagram of the engraving mechanism of the present invention.
图3为本实用新型的雕刻机构俯视结构示意图。Fig. 3 is a top view structural diagram of the engraving mechanism of the present invention.
图4为本实用新型的行走结构的结构示意图。Fig. 4 is a structural schematic diagram of the walking structure of the present invention.
图5为本实用新型的锯断机构的结构示意图。Fig. 5 is a structural schematic diagram of the sawing mechanism of the present invention.
图6为本实用新型的锯断机构的俯视图。Fig. 6 is a top view of the sawing mechanism of the present invention.
具体实施方式detailed description
为了使本技术领域的人员更好的理解本实用新型方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述。In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model.
如图1-6所示,一种雕刻设备,包括锯断机构2、磨削机构3及雕刻机构5,相邻机构之间通过输送带8相连:所述雕刻机构5包括雕刻操作台51、定位工位52、工件夹取爪53以及雕刻部件54;所述定位工位52设于雕刻操作台上,该定位工位52包括设于所述雕刻操作台上的定位框体521、固设于定位框体内的基座522、设于基座上的V形卡固槽523及可上下往复动作设于该基座上方的压紧件524,压紧件524为一平面板体,其连接一气缸;优选的,所述基座522由柔性材料制成,所述压紧件524下表面设有一由柔性材料制成的缓冲层5241;所述工件夹取爪53为市面上直接可以买到的气动夹爪,用于将输送带上的工件转移至定位工位上;所述雕刻部件54用于对工件进行雕刻操作,该雕刻部件54包括动力臂541、钻头542、电机以及行走结构,所述钻头542设于动力臂下部,所述电机设于动力臂 541内,用于驱动钻头542转动;所述动力臂541可前后、左右、上下动作以带动钻头542前后、左右、上下动作对筷子进行雕花操作;所述行走结构用于驱动该动力臂前后、左右、上下动作,具体的,该行走结构包括固设于雕刻操作台上的机床101、分别设于机床上部左右两侧上的两滑轨102及可于两滑轨上前后动作的无杆气缸103;所述动力臂541与无杆气缸103之间通过一气缸104相连;气缸可驱动动力臂上下动作,无杆气缸可驱动气缸左右动作,以带动动力臂左右动作,同时,无杆气缸可在滑轨上的前后动作进而带动动力臂前后动作;实现动力臂在前后、左右、上下三个方向上的自由动作,结构简单,操作简便。As shown in Figures 1-6, a kind of engraving equipment includes a sawing mechanism 2, a grinding mechanism 3 and an engraving mechanism 5, and adjacent mechanisms are connected by a conveyor belt 8: the engraving mechanism 5 includes an engraving console 51, Positioning station 52, workpiece clamping claw 53 and engraving part 54; Described positioning station 52 is arranged on the engraving operation platform, and this positioning station 52 comprises the positioning frame body 521 that is located on the described engraving operation platform, fixed The base 522 in the positioning frame, the V-shaped clamping groove 523 on the base and the pressing piece 524 that can reciprocate up and down are arranged on the top of the base. The pressing piece 524 is a flat plate body, which is connected to a cylinder; preferably, the base 522 is made of a flexible material, and the lower surface of the pressing member 524 is provided with a buffer layer 5241 made of a flexible material; the workpiece clamping claw 53 is directly available on the market The pneumatic gripper is used to transfer the workpiece on the conveyor belt to the positioning station; the engraving part 54 is used for engraving the workpiece, and the engraving part 54 includes a power arm 541, a drill bit 542, a motor and a walking structure, The drill bit 542 is located at the bottom of the power arm, and the motor is located in the power arm 541 for driving the drill bit 542 to rotate; Chopsticks perform carving operations; the walking structure is used to drive the power arm to move forward and backward, left and right, and up and down. Two slide rails 102 and a rodless cylinder 103 that can move back and forth on the two slide rails; the power arm 541 is connected to the rodless cylinder 103 through a cylinder 104; the cylinder can drive the power arm to move up and down, and the rodless cylinder can drive The cylinder moves left and right to drive the power arm to move left and right. At the same time, the rodless cylinder can move back and forth on the slide rail to drive the power arm to move forward and backward; realize the free movement of the power arm in three directions: front and rear, left and right, and up and down, with a simple structure , easy to operate.
当筷子被工件夹取爪53夹持并置于基座内时,筷子卡入至V形卡固槽内,且需要雕花的筷尾部分伸出至V形卡固槽上端;之后压紧件下移对筷子进行压紧,随后行走结构驱动动力臂带动钻头下移至钻头接触筷子的位置上,之后行走结构再根据雕花的图案驱动动力臂进行前后、左右的动作,对筷子进行雕花操作。When the chopsticks are clamped by the workpiece clamping claws 53 and placed in the base, the chopsticks are inserted into the V-shaped clamping groove, and the tail part of the chopsticks that needs to be carved protrudes to the upper end of the V-shaped clamping groove; Move down to compress the chopsticks, and then the walking structure drives the power arm to drive the drill down to the position where the drill touches the chopsticks, and then the walking structure drives the power arm to move forward, backward, left and right according to the carved pattern to perform carving operations on the chopsticks.
所述锯断机构2包括切割工作台21、间歇夹紧件22、间歇推料部件23以及间歇切割部件24;所述间歇夹紧件22包括对称设于切割工作台上的两夹板221和用于驱动两夹板前后往复动作的第二驱动件222,该第二驱动件222设置为气缸,气缸伸出驱动两夹板221 靠近时,两夹板221即可夹紧待切割工件;所述间歇推料部件23设于间歇夹紧件后方,这里将工件推动的方向看为前方,与推动方向相反的方向看为后方;所述间歇推料部件23包括底座231、夹爪232 以及第三驱动件233,所述夹爪232设于底座上,用于抓持工件;所述第三驱动件233与底座相连,用于驱动该底座前后往复动作;所述间歇切割部件24设于切割工作台上方,该间歇切割部件24包括切割臂25、切割刀26、第三驱动件27、连接座28以及第四驱动件29,所述切割刀26可转动的设于切割臂下部,所述第三驱动件27为旋转电机,用于驱动切割刀转动;所述连接座28固连于切割工作台上,用于将切割臂限制在切割工作台上方位置上;所述第四驱动件29为气缸,用于驱动所述切割臂于该连接座上间歇的上下往复动作,从而带动切割刀靠近或远离工件。切割完成后的竹条经过磨削机构3加工为筷子,磨削机构3为现有技术可以实现,如磨床等,在此不再赘述。The sawing mechanism 2 includes a cutting workbench 21, an intermittent clamping part 22, an intermittent pushing part 23 and an intermittent cutting part 24; the intermittent clamping part 22 includes two splints 221 symmetrically arranged on the cutting workbench and The second driving member 222 that drives the two splints to reciprocate back and forth, the second driving member 222 is set as a cylinder, and when the cylinder stretches out to drive the two splints 221 to approach, the two splints 221 can clamp the workpiece to be cut; the intermittent pusher The component 23 is arranged behind the intermittent clamping part. Here, the direction in which the workpiece is pushed is regarded as the front, and the direction opposite to the pushing direction is regarded as the rear; , the jaws 232 are arranged on the base for grasping the workpiece; the third driving member 233 is connected with the base for driving the base to reciprocate back and forth; the intermittent cutting part 24 is arranged above the cutting table, The intermittent cutting unit 24 includes a cutting arm 25, a cutting knife 26, a third driving member 27, a connecting seat 28 and a fourth driving member 29, and the cutting knife 26 is rotatably arranged at the lower part of the cutting arm, and the third driving member 27 is a rotary motor, used to drive the cutting knife to rotate; the connecting seat 28 is fixedly connected to the cutting workbench, and is used to limit the cutting arm to the position above the cutting workbench; the fourth drive member 29 is an air cylinder, used The cutting arm is driven to reciprocate intermittently up and down on the connecting seat, thereby driving the cutting knife to approach or move away from the workpiece. The bamboo strip after cutting is processed into chopsticks through grinding mechanism 3, and grinding mechanism 3 can realize for prior art, as grinder etc., repeats no more here.
显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
Claims (5)
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CN108284696A (en) * | 2018-04-08 | 2018-07-17 | 梁亚 | A kind of multi-process digital-controlled carving machine |
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