CN206855274U - Aluminum alloy pattern plate Special shot blast machine - Google Patents

Aluminum alloy pattern plate Special shot blast machine Download PDF

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Publication number
CN206855274U
CN206855274U CN201720508856.9U CN201720508856U CN206855274U CN 206855274 U CN206855274 U CN 206855274U CN 201720508856 U CN201720508856 U CN 201720508856U CN 206855274 U CN206855274 U CN 206855274U
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CN
China
Prior art keywords
cleaning chamber
aluminum alloy
pattern plate
alloy pattern
blast machine
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Expired - Fee Related
Application number
CN201720508856.9U
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Chinese (zh)
Inventor
陈野春
陈汉杰
陈星宇
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Yancheng City Shuanglong Machinery Manufacturing Co Ltd
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Yancheng City Shuanglong Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Yancheng City Shuanglong Machinery Manufacturing Co Ltd filed Critical Yancheng City Shuanglong Machinery Manufacturing Co Ltd
Priority to CN201720508856.9U priority Critical patent/CN206855274U/en
Application granted granted Critical
Publication of CN206855274U publication Critical patent/CN206855274U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of aluminum alloy pattern plate Special shot blast machine, including cleaning chamber, induction system, conveying worm, elevator, shot-sand separator, dust arrester, front and rear secondary cleaning chamber sets charging door curtain, and connects purging motor at the top of rear secondary cleaning chamber;The lateral wall of main cleaning chamber is provided with some impeller heads, and impeller head is connected by can adjust the base in direction with main cleaning chamber outer wall;Induction system includes being arranged on roller bed frame, the rollgang on ground, and conveying worm, conveying worm connection elevator are set below induction system, and elevator connects shot-sand separator, and shot-sand separator connects impeller head by defeated ball pipeline;Cleaning chamber and shot-sand separator are all connected with dust arrester.The utility model is realized to efficiently quick, the nontoxic cleaning of aluminum alloy pattern plate.

Description

Aluminum alloy pattern plate Special shot blast machine
Technical field
Cleaning machinery apparatus field is the utility model is related to, specially a kind of aluminum alloy pattern plate Special shot blast machine.
Background technology
Instantly building trade using effect is good, cost is low, practical template is aluminum alloy pattern plate.The exploitation of aluminum alloy pattern plate uses The integral construction efficiency of building trade is improved, has in construction material, molding speed, personnel's work etc. and significantly improves, It is time saving and energy saving, it is cost-effective.But the problem of following, is that the cleaning efficiency of aluminum alloy pattern plate is unable to catch up with building dosage, traditional aluminum dipping form The cleaning of plate be manually invade bubble, aluminum alloy pattern plate remained on surface silt is realized away in pickling, efficiency is low, seriously polluted, injures people Body health.State Environmental Protection Administration in 2013, which expressly provides, not to be allowed using hydrochloric acid cleaning aluminum alloy pattern plate.Therefore, it is badly in need of a kind of new clear Equipment is washed to realize to efficiently quick, the nontoxic cleaning of aluminum alloy pattern plate.
The content of the invention
To solve the above problems, the utility model discloses a kind of aluminum alloy pattern plate Special shot blast machine.
In order to reach object above, the utility model provides following technical scheme:
A kind of aluminum alloy pattern plate Special shot blast machine, including cleaning chamber, induction system, conveying worm, elevator, ball sand point From device, dust arrester, the cleaning chamber includes preceding secondary cleaning chamber, main cleaning chamber, the rear secondary cleaning chamber being sequentially connected, secondary before described Cleaning chamber setting charging door curtain, secondary cleaning chamber sets discharging door curtain, the top connection purging wind of the rear secondary cleaning chamber after described Machine;The lateral wall of the main cleaning chamber is provided with some impeller heads, and the impeller head passes through the base that can adjust direction and main cleaning Chamber outer wall connects;The induction system is arranged on cleaning chamber bottom, and the induction system includes being arranged on roller bed frame, the position on ground In the rollgang in roller bed frame, the rollgang connects reductor by sprocket wheel;Longitudinal direction is set below the induction system Conveying worm, the longitudinal spiral conveyer connect horizontal conveying worm, the horizontal conveying worm connection elevator Charging aperture, the discharging opening connection shot-sand separator of the elevator, the shot-sand separator connect the throwing by defeated ball pipeline Ball device;The cleaning chamber and shot-sand separator are all connected with the dust arrester.
Further, the base sets universal joint.Every impeller head is respectively provided with tuning base, is thrown to adjust impeller head The angle of shot is penetrated, to reach the purpose to the optimal cleaning of workpiece.
Further, the main cleaning chamber lateral wall is provided with 8 impeller heads altogether, wherein 4 impeller heads circumferentially uniformly divide Cloth is at the top of main cleaning chamber, and 4 impeller heads are circularly and evenly distributed in main cleaning chamber bottom in addition.The position of impeller head, Strict control is passed through in flow adjustment when angle, debugging, and optimal cleaning can be realized to workpiece, ensures aluminum alloy pattern plate surface quality Uniformity.
Further, flashboard is equipped with the brake tube of the defeated ball pipeline, the flashboard is controlled by cylinder.Thrown to adjust Ball flow, to reach ball blast effect, while controlled open and close with gate thereunder, so as to reduce due to impeller head not Pellet consume caused by necessary projectile and blade, the abrasion of shot wheel, orienting cover and liner plate.Controllable cleaning speed simultaneously Degree, cleaning ball blast amount is adjustable.
Further, the dust arrester uses three-level dust removal system, and the three-level dust removal system includes collection ball device, pulse Filter cartridge dust remover, wet dust collector;Some filter cylinders are set in the Pulse filter drum dust collector, and the filter cylinder suspension is arranged on pulse In filter cartridge dust remover.Filter cylinder uses suspension type mounting means in making, and the structure type can be easy to be cleaned the powder to get off Dirt is effectively collected, and compared with primary dip is installed, effectively improves the utilization ratio of filter cylinder, in primary dip mounting means, in actual work When making, the dust of surface sediment can not be removed efficiently thereon, and be accumulated from level to level so that and filter area is had a greatly reduced quality, from And increase equipment dedusting burden, cause dust removing effects undesirable.
Further, the filtrate of the filter cylinder uses membrane polyester fiber filtrate.On the one hand this kind of filtering material improves Filtering accuracy, be on the other hand advantageous to remove the dust being adhered on filter cylinder, filter cylinder can convenient dismounting and change.Filter cartridge type removes Not only concentration of emission is low for dirt device, and repairs to change and extremely facilitate, simple to operate.Filter cartridge dust remover is because of its filter element uniqueness Multi-fold structure, the filter area of single filter cylinder greatly increase compared with without for, and its floor space reduces 60% than sack cleaner, His cellular construction makes its making, installation, transport etc. more convenient, simple;The special mounting and sealing means of filter cylinder to grasp Make simple, easy to maintenance.
Further, the Pulse filter drum dust collector connection metal plate type high efficiency particulate air filter.Using ultra-fine fibre glass paper Make the material such as filtrate, offset paper, aluminum alloy pattern plate and make demarcation strip, formed with aluminium alloy gluing.Every is tested through sodium flame method, is had Filter efficiency high, the features such as resistance is low, dust containing capacity is big.Metal plate type high efficiency particulate air filter, it is mainly used in trapping the particles of 0.5um once Dust and various suspensions.
Further, the cleaning chamber is that top is box-shaped, and bottom is the cavity type structure of taper.
Further, the door curtain is rubber seal door curtain.Good seal performance, effectively prevent caused ash in scale removal process Dirt, bullet, oxide impurity escape from cleaning chamber, avoid contamination.
The utility model has the beneficial effect that:
(1)Cleansing power of the present utility model is strong, and cleaning efficiency is high, cleansing power be 250-500 square metres of aluminum alloy pattern plate plate/ Hour.
(2)Designed in the utility model for aluminum alloy pattern plate, impeller head direction is adjustable, and effectively aluminum dipping form plate surface is thrown Ball cleans, and removes aluminum alloy pattern plate surface smut, cement etc., does not hinder the original surface of aluminum alloy pattern plate, aluminum alloy pattern plate is indeformable, does not influence aluminum alloy pattern plate Secondary use.Reinforced aluminum template surface intensity simultaneously, improve the fatigue resistance of aluminum alloy pattern plate.Closed in the utility model structure setting Reason, bent plate, straight panel, the aluminum alloy pattern plate of different sizes are applicable.
(3)Effective dedusting, because the building residue of aluminum dipping form plate surface produces a large amount of dust in impeller blasting, therefore remove Dirt system preferably removes dust, environmental protection after improvement, and dust arrester effectively avoids abrasive material consume, dust pollution
(4)Blow device effectively blows the bullet of aluminum alloy pattern plate shotblasting cleaning, plaster off, after the utility model is cleared up Aluminum dipping form plate surface it is totally lossless.
(5)It is simple to operate, cost-effective.
Brief description of the drawings
Fig. 1, front view of the present utility model;
Fig. 2, left view of the present utility model;
Fig. 3, top view of the present utility model.
Reference numerals list:Cleaning chamber 1, preceding secondary cleaning chamber 11, charging door curtain 111, main cleaning chamber 12, rear secondary cleaning chamber 13rd, discharge door curtain 131, purging motor 132, backplate 14, induction system 2, roller bed frame 21, rollgang 22, cycloidal-pin wheel deceleration Machine 23, front roller-way 221, middle roller-way 222, rear roller-way 223, longitudinal spiral conveyer 31, horizontal conveying worm 32, elevator 4, Shot-sand separator 5, dust arrester 6, collection ball device 61, Pulse filter drum dust collector 62, wet dust collector 63, metal plate type high efficiency filter Device 64, impeller head 7, universal joint 71, base 72, collection ball storehouse 8, defeated ball pipeline 9, flashboard 91.
Embodiment
With reference to the accompanying drawings and detailed description, the utility model is furtherd elucidate, it should be understood that following specific embodiment parties Formula is merely to illustrate the utility model rather than limitation the scope of the utility model.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of aluminum alloy pattern plate Special shot blast machine, including cleaning chamber 1, induction system 2, spiral Conveyer 3, elevator 4, shot-sand separator 5, dust arrester 6.
Cleaning chamber is that top is box-shaped, and bottom is the cavity type structure of taper, and the preceding pair that cleaning chamber includes being sequentially connected is clear Room 11, main cleaning chamber 12, rear secondary cleaning chamber 13 are managed, preceding secondary cleaning chamber sets charging door curtain 111, and rear secondary cleaning chamber sets discharge door Curtain 131.It is rubber seal door curtain to feed door curtain and discharging door curtain.Rubber seal performance is good, effectively prevents to produce in scale removal process Raw dust, bullet, oxide impurity escape from cleaning chamber, avoid contamination.
Purging motor 132 is connected at the top of rear secondary cleaning chamber.When under the aluminum dipping form plate surface covering cleaning after the completion of cleaning Dust, impurity, the purging motor such as bullet come effectively can get off impurities purging so that aluminum alloy pattern plate is cleaner, cleaning effect Most preferably.
Backplate 14 is set in main cleaning chamber side wall, and backplate is made of wear-resisting high chromium material.Protect chamber body wallboard from Abrasion, extend chamber body service life, while the reflection function of bullet can be utilized, the surface of the strike workpiece to remain valid, carry High cleaning quality and cleaning efficiency.Backplate casts nut covering and bolt connection by wear-resisting bag, and protection bolt head is without damage, And disassembling, assembling and replacing is convenient.
8 impeller heads 7 are provided with the lateral wall of main cleaning chamber, wherein 4 impeller heads are circularly and evenly distributed in main cleaning Ceiling portion, in addition 4 impeller heads be circularly and evenly distributed in main cleaning chamber bottom.8 impeller heads pass through provided with universal joint 71 Base 72 is connected with main cleaning chamber outer wall.Every impeller head machine is respectively provided with tuning base, and shot is cast to adjust impeller head Angle, to reach the purpose to the optimal cleaning of workpiece.
Induction system is arranged on cleaning chamber bottom, and induction system includes setting roller bed frame 21 on the ground, positioned at roller Rollgang 22 on road frame, rollgang connect cycloidal planetary gear speed reducer 23 by sprocket wheel;Driven using cycloidal planetary gear speed reducer It is dynamic.Wherein rollgang includes front roller-way 221, middle roller-way 222, rear roller-way 223.Middle roller-way is arranged in main cleaning, in central roll Road lays alloy sheath, and alloy sheath can slow down abrasion of the bullet to roller-way.The spacing of wherein each roller-way is 400mm.Aluminium for clearance Template is after the completion of front roller-way feeding, the shot-blasting machine impeller blasting in then passing through above roller-way, from rear roller-way blanking.
Longitudinal spiral conveyer 31 is set below induction system, longitudinal spiral conveyer connects horizontal conveying worm 32, Horizontal conveying worm connection lifting machine inlet.Conveying worm includes screw shaft, is arranged on the helical blade for turning to draw up, The helical axis of conveying worm uses postwelding overall processing, ensures the axiality at helical axis both ends, and helical blade uses 16Mn materials Helical blade made of matter.
Ball sand after impeller head impeller blasting falls into horizontal conveying worm from cleaning chamber, enters back into longitudinal spiral conveying Machine.Longitudinal spiral conveyer connects the charging aperture of elevator, and the discharging opening connection shot-sand separator of elevator, elevator is using bucket Formula elevator.
Shot-sand separator is located at the top of cleaning chamber, and separator connects every impeller head by 8 defeated ball pipelines 9.Every Flashboard 91 is equipped with defeated ball pipeline, flashboard is controlled by cylinder.To adjust ball blast flow, to reach ball blast effect, cleaning speed Spend adjustable.Controlled and opened and closed with gate thereunder simultaneously.Draw so as to reduce due to the unnecessary projectile of impeller head The pellet consume and the abrasion of impeller head risen.
Cleaning chamber is that top is box-shaped, and bottom is the cavity type structure of taper, and the substructure of taper is collection ball storehouse 8, is collected Ball position in storehouse is in the top of conveying worm.And collection ball bin-protecting plate is provided with Ji Wancang top, backplate is made of wear-resistant material, Prevent the projectile strike conveying worm of bounce-back and obstruct debris, to protect conveying worm.
Cleaning chamber and shot-sand separator connect dust arrester by dedusting airduct 65.Dust arrester uses 3-stage dust-removal system System, including collection ball device 61, Pulse filter drum dust collector 62, wet dust collector 63;Some filter cylinders, filter are set in Pulse filter drum dust collector Cylinder suspension is arranged in Pulse filter drum dust collector.Filter cylinder uses suspension type mounting means in making, and the structure type can be just Effectively collected in being cleaned the dust that gets off, compared with primary dip is installed, effectively improve the utilization ratio of filter cylinder, primary dip installation In mode, in real work, the dust of surface sediment can not be removed efficiently thereon, and be accumulated from level to level so that filtering Area is had a greatly reduced quality, and so as to increase equipment dedusting burden, causes dust removing effects undesirable.Collecting ball device first will be tiny in gas Bullet, which can consider, to be recovered by filtration so that bullet recycles, and the gas after collection ball device filtering is by the absorption dedusting of deduster filter cylinder Afterwards, gas is discharged after wet dust collector water-bath filtering, efficiency of dust collection is up to 99.5%.
The filtrate of filter cylinder uses membrane polyester fiber filtrate.On the one hand this kind of filtering material improves filtering accuracy, another Aspect is advantageous to remove the dust being adhered on filter cylinder, and filter cylinder can convenient dismounting and change.Filter drum type precipitator not only discharges Concentration is low, and repairs to change and extremely facilitate, simple to operate.Filter cartridge dust remover is single because of the unique multi-fold structure of its filter element The filter area of individual filter cylinder greatly increases compared with without for, and its floor space reduces 60% than sack cleaner, his cellular construction Make its making, installation, transport etc. more convenient, simple;The special mounting and sealing means of filter cylinder cause simple to operate, maintenance side Just.
Pulse filter drum dust collector connection metal plate type high efficiency particulate air filter 64.Filtrate, hectograph are made using ultra-fine fibre glass paper The materials such as paper, aluminum alloy pattern plate make demarcation strip, are formed with aluminium alloy gluing.Every is tested through sodium flame method, has filter efficiency height, resistance The features such as power is low, dust containing capacity is big.Metal plate type high efficiency particulate air filter, it is mainly used in trapping 0.5um granule dusts once and various Suspension.
Using the workflow of the utility model cleaning aluminum alloy pattern plate:
Aluminum alloy pattern plate is delivered to the cleaning chamber of closing by roller-way, is made bullet using impeller head by manual emission to preceding rollgang Ball accelerate throw beats to aluminum dipping form plate surface, aluminum dipping form surface is impacted, scraping, with remove the dirt of aluminium surface, adhere to cement, And remove the surface stress of aluminium.Aluminum alloy pattern plate after cleaning continues to walk to the port of export by roller-way, secondary cleaning ceiling after installation The blow device in portion, the shot of the accumulation on aluminum dipping form surface, finished ground cement can be purged clean, the aluminum dipping form after then cleaning out Plate is sent out by rear roller-way.The shot that impeller head is dished out is delivered to horizontal conveying worm by longitudinal spiral conveyer, then Deliver in the lower section receiving hopper of bucket elevator, be finally transported to shot-sand separator by intact steel sand and the steel sand and miscellaneous of breakage Matter separates, and intact steel sand continues to put into Ji Wancang, and Ji Wancang is recycled by defeated ball pipeline to impeller head.
Technological means disclosed in the utility model is not limited only to the technological means disclosed in above-mentioned embodiment, also Including being combined formed technical scheme by above technical characteristic.It should be pointed out that the ordinary skill for the art For personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these are improved and profit Decorations are also considered as the scope of protection of the utility model.

Claims (9)

  1. A kind of 1. aluminum alloy pattern plate Special shot blast machine, it is characterised in that:Including cleaning chamber, induction system, conveying worm, lifting Machine, shot-sand separator, dust arrester, the cleaning chamber include the preceding secondary cleaning chamber, main cleaning chamber, rear secondary cleaning being sequentially connected Room, the preceding secondary cleaning chamber setting charging door curtain, secondary cleaning chamber sets discharging door curtain, the top of the rear secondary cleaning chamber after described Connect purging motor;The lateral wall of the main cleaning chamber is provided with some impeller heads, the bottom that the impeller head passes through adjustable direction Seat is connected with main cleaning chamber outer wall;The induction system is arranged on cleaning chamber bottom, and the induction system includes being arranged on ground Roller bed frame, the rollgang in roller bed frame, the rollgang connects reductor by sprocket wheel;Under the induction system Side sets longitudinal spiral conveyer, and the longitudinal spiral conveyer connects horizontal conveying worm, the horizontal conveying worm Connection lifting machine inlet, the discharging opening connection shot-sand separator of the elevator, the shot-sand separator pass through defeated ball pipeline Connect the impeller head;The cleaning chamber and shot-sand separator are all connected with the dust arrester.
  2. A kind of 2. aluminum alloy pattern plate Special shot blast machine as claimed in claim 1, it is characterised in that:The base sets universal Section.
  3. A kind of 3. aluminum alloy pattern plate Special shot blast machine as claimed in claim 1, it is characterised in that:The main cleaning chamber lateral wall 8 impeller heads are provided with altogether, wherein 4 impeller heads are circularly and evenly distributed at the top of main cleaning chamber, 4 impeller heads are circumferentially equal It is even to be distributed in main cleaning chamber bottom.
  4. A kind of 4. aluminum alloy pattern plate Special shot blast machine as claimed in claim 1, it is characterised in that:The brake tube of the defeated ball pipeline On be equipped with flashboard, the flashboard is controlled by cylinder.
  5. A kind of 5. aluminum alloy pattern plate Special shot blast machine as claimed in claim 1, it is characterised in that:The dust arrester uses three Level dust pelletizing system, the three-level dust removal system include collection ball device, Pulse filter drum dust collector, wet dust collector;The pulse filter cylinder Some filter cylinders are set in deduster, and the filter cylinder suspension is arranged in Pulse filter drum dust collector.
  6. A kind of 6. aluminum alloy pattern plate Special shot blast machine as claimed in claim 5, it is characterised in that:The filtrate of the filter cylinder uses Membrane polyester fiber filtrate.
  7. A kind of 7. aluminum alloy pattern plate Special shot blast machine as claimed in claim 5, it is characterised in that:The Pulse filter drum dust collector Connect metal plate type high efficiency particulate air filter.
  8. A kind of 8. aluminum alloy pattern plate Special shot blast machine as claimed in claim 1, it is characterised in that:The cleaning chamber is that top is Box-shaped, bottom are the cavity type structure of taper.
  9. A kind of 9. aluminum alloy pattern plate Special shot blast machine as claimed in claim 1, it is characterised in that:The door curtain is rubber seal Door curtain.
CN201720508856.9U 2017-05-09 2017-05-09 Aluminum alloy pattern plate Special shot blast machine Expired - Fee Related CN206855274U (en)

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Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340286A (en) * 2018-03-30 2018-07-31 无锡泰源机器制造有限公司 High-effective dust-removing formula hook type impact cleaning device
CN110625537A (en) * 2019-09-06 2019-12-31 昆山亚比斯环保包装材料有限公司 A kind of impeller equipment of spraying machine platform and spraying machine platform
CN110815057A (en) * 2019-11-05 2020-02-21 昆山亚比斯环保包装材料有限公司 A kind of treatment method of acid-free phosphating metal plate
CN111168578A (en) * 2020-01-16 2020-05-19 盐城市永茂机械科技有限公司 Flat crawler type shot blasting machine device
CN111424978A (en) * 2020-03-26 2020-07-17 中国建筑第二工程局有限公司 Construction equipment is assisted to aluminium template
CN114473878A (en) * 2022-03-07 2022-05-13 浙江科鑫重工有限公司 H-shaped steel shot blasting rust removal system
CN115213821A (en) * 2022-05-14 2022-10-21 江苏鑫桥环保科技有限公司 Wheel hub shot blasting machine and wheel hub shot blasting method
CN116117698A (en) * 2023-01-18 2023-05-16 盐城迪尔特抛丸设备有限公司 Net belt type shot blasting machine based on omnibearing treatment technology
CN119327810A (en) * 2024-09-26 2025-01-21 佛山安赛夫信息科技有限公司 A fully automatic container-type pallet cleaning device

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108340286A (en) * 2018-03-30 2018-07-31 无锡泰源机器制造有限公司 High-effective dust-removing formula hook type impact cleaning device
CN110625537A (en) * 2019-09-06 2019-12-31 昆山亚比斯环保包装材料有限公司 A kind of impeller equipment of spraying machine platform and spraying machine platform
WO2021043065A1 (en) * 2019-09-06 2021-03-11 昆山亚比斯环保包装材料有限公司 Impeller device for shot peening machine and shot peening machine
CN110815057A (en) * 2019-11-05 2020-02-21 昆山亚比斯环保包装材料有限公司 A kind of treatment method of acid-free phosphating metal plate
CN111168578A (en) * 2020-01-16 2020-05-19 盐城市永茂机械科技有限公司 Flat crawler type shot blasting machine device
CN111424978A (en) * 2020-03-26 2020-07-17 中国建筑第二工程局有限公司 Construction equipment is assisted to aluminium template
CN111424978B (en) * 2020-03-26 2022-03-29 中国建筑第二工程局有限公司 Construction equipment is assisted to aluminium template
CN114473878A (en) * 2022-03-07 2022-05-13 浙江科鑫重工有限公司 H-shaped steel shot blasting rust removal system
CN115213821A (en) * 2022-05-14 2022-10-21 江苏鑫桥环保科技有限公司 Wheel hub shot blasting machine and wheel hub shot blasting method
CN116117698A (en) * 2023-01-18 2023-05-16 盐城迪尔特抛丸设备有限公司 Net belt type shot blasting machine based on omnibearing treatment technology
CN119327810A (en) * 2024-09-26 2025-01-21 佛山安赛夫信息科技有限公司 A fully automatic container-type pallet cleaning device

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