CN206853432U - 一种印染废气处理装置 - Google Patents
一种印染废气处理装置 Download PDFInfo
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- CN206853432U CN206853432U CN201720369661.0U CN201720369661U CN206853432U CN 206853432 U CN206853432 U CN 206853432U CN 201720369661 U CN201720369661 U CN 201720369661U CN 206853432 U CN206853432 U CN 206853432U
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- 239000003570 air Substances 0.000 claims abstract description 37
- 239000007921 sprays Substances 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 16
- 230000002745 absorbent Effects 0.000 claims abstract description 12
- 239000002250 absorbents Substances 0.000 claims abstract description 12
- 238000010079 rubber tapping Methods 0.000 claims abstract description 12
- 239000007788 liquids Substances 0.000 claims abstract description 4
- 239000011901 water Substances 0.000 claims description 27
- 239000003921 oils Substances 0.000 claims description 24
- 239000007789 gases Substances 0.000 claims description 18
- 239000010410 layers Substances 0.000 claims description 12
- 210000002381 Plasma Anatomy 0.000 claims description 10
- 238000006303 photolysis reactions Methods 0.000 claims description 10
- 238000004332 deodorization Methods 0.000 claims description 9
- 239000010815 organic wastes Substances 0.000 claims description 9
- 239000011941 photocatalysts Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 239000002699 waste materials Substances 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N Carbonic acid Chemical compound 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- 241000790917 Dioxys <bee> Species 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 239000002253 acids Substances 0.000 description 1
- 230000000996 additive Effects 0.000 description 1
- 239000000654 additives Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N carbon dioxide Chemical compound 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Abstract
本实用新型公开一种印染废气处理装置，属于环保设备领域，包括从左至右依次设置的机械过滤箱、碱性溶液桶、喷淋塔、烘干箱、净化器和排放装置，其特征在于：所述机械过滤箱左侧连接有第一进气管，所述机械过滤箱右侧上部连接有第一出气管，所述第一出气管的另一端伸入碱性溶液桶内的碱性吸收剂中，所述喷淋塔左侧下部连接有第二进气管，所述第二进气管的另一端位于碱性溶液桶内碱性吸收剂的液面上，所述喷淋塔上部连接有第二出气管，所述第二出气管另一端与烘干箱的左侧相连接，所述烘干箱右侧连接有第三进气管。该实用新型装置提供一种对废气进行过滤和净化，废气处理效率极高，改善废气排放质量的印染废气处理装置。
Description
一种印染废气处理装置
技术领域
[0001] 本实用新型公开一种印染废气处理装置，属于环保设备技术领域。
背景技术
[0002] 我国是纺织印染大国，纺织印染企业众多。在这些企业中均有定型机、印花机、烫 金机等设备。上述设备在生产过程中会排放大量的有机废气，而有机废气中含有大量的烟 尘、硅油、纤维、染料助剂及工业酸碱等有害成分。这些废气如果不加以净化处理，直接排放 发到大气中，将严重危害人们的生活健康。因此，为解决上述技术问题，确有必要提供一种 印染废气处理装置，以克服现有技术中的所述缺陷。 实用新型内容
[0003] 本实用新型的目的在于克服现有技术的不足，提供一种对废气进行过滤和净化， 废气处理效率极高，改善废气排放质量的印染废气处理装置。
[0004]为实现上述目的，本实用新型提供了如下技术方案来实现的：
[0005] 一种印染废气处理装置，包括从左至右依次设置的机械过滤箱、碱性溶液桶、喷淋 塔、烘干箱、净化器和排放装置，所述机械过滤箱左侧连接有第一进气管，所述机械过滤箱 右侧上部连接有第一出气管，所述第一出气管的另一端伸入碱性溶液桶内的碱性吸收剂 中，所述喷淋塔左侧下部连接有第二进气管，所述第二进气管的另一端位于碱性溶液桶内 碱性吸收剂的液面上，所述喷淋塔上部连接有第二出气管，所述第二出气管另一端与烘干 箱的左侧相连接，所述烘干箱右侧连接有第三进气管，所述第三进气管另一端与净化器的 左侧相连接，所述排放装置左侧下部设有抽风机，所述抽风机左侧连接有第三出气管，所述 第三出气管左端与净化器右侧相连接;所述机械过滤箱内部从左至右依次设置有纺织纤维 层、活性炭吸附层和除尘滤芯;所述喷淋塔下部连接有出液管，所述出液管右侧连接有油水 分离器，所述油水分离器右侧连接有排油管，所述喷淋塔右侧中间位置设有提升泵，所述提 升泵右侧连接有抽水管，所述抽水管下端与油水分离器上部相连接，所述喷淋塔顶部设置 有除雾板，所述喷淋塔内部上侧和右侧均设有出水腔，所述出水腔另一端设有若千雾化喷 头;所述净化器包括UV光解光触媒除臭净化器和等离子有机废气净化器，所述uv*解光触 媒除臭净化器和等离子有机废气净化器并排设置，所述UV光解光触媒除臭净化器内部设有 若干紫外线灯光;所述排放装置包括排放塔，所述排放塔上部连接有排风管，所述排风管和 排放塔的连接处设有检测装置，所述排放塔右侧设有机柜，所述机柜上部设有显示屏。
[0006] 作为优选，所述第二出气管为蛇形设置的冷凝管。
[0007]该装置在具体实施时，印染废弃从第一进气管进入机械过滤箱内。印染废气依次 经过机械过滤箱内的纺织纤维层、活性炭吸附层和除尘滤芯，可以除去印染废气中的纤维 肩、有害物质和粉尘等杂质。经过机械过滤箱过滤后的印染废气从第一出气管排出，进入碱 性溶液桶内的碱性吸收剂中，利用碱性吸收剂吸收印染废气中的二氧化硫。剩余的印染废 气从第二进气管进入喷淋塔内。水从雾化喷头中呈雾状喷出，与印染废气紊流接触，废气中 的有害1体和油雾被水雾捕集后经底部的出液管流入油水分离器中。在油水分离器中进行 油水分离，油从排油管中流出，水经过提升泵的提升加压，从雾化喷头中喷出进行使用。利 用除雾板去除水汽，使印染废气从第二出气管进入烘千箱内。印染废气在烘干箱内进行干 燥，彻底除去其中夹杂的水汽。印染废气从第三进气管进入净化器，利用紫外线灯光发出的 高能紫外线光束照射印染废气，裂解印染废气的分子键，降解转变为低分子化学物，如二氧 化碳和水等物质，除去印染废气的臭气;在等离子有机废气净化器中，等离子体以每秒万次 至万次的速度反复轰击废气气体的分子，去激活、电离、裂解废气中的各种成分，从而发生 氧化等一系列复杂的化学反应，经过多级净化，将有害物转化为洁净的空气。经过过滤和净 化后的印染废气进入排放塔内，检测装置对排放塔中的印染废气进行检测，检测合格的印 染废气从排风管中排出；若有不达标的废气，不会使其排到室外。显示屏可以对印染废气的 各项指标进行显示，更好地了解印染废气的处理情况，出现问题时可以方便地进行维护。
附图说明
[000S]图1为本实用新型印染废气处理装置的结构示意图；
[0009]图2为本实用新型的机械过滤箱的结构示意图；
[0010]图3为本实用新型的喷淋塔的结构示意图；
[0011]图4为本实用新型的净化器的结构示意图；
[0012]图5为本实用新型的排放装置的结构示意图。
[0013]附图标记:1、第一进气管;2、机械过滤箱;3、第一出气管;4、碱性溶液桶;5、第二进 气管;6、喷淋塔;7、第二出气管;8、烘干箱;9、第三进气管；10、净化器；11、第三出气管；12、 抽风机；13、排放装置；14、纺织纤维层；15、活性炭吸附层；16、除尘滤芯；17、出液管；18、除 雾板；19、油水分离器;20、提升栗;21、抽水管;22、排油管;23、出水腔;24、雾化喷头;25、UV 光解光触媒除臭净化器;26、紫外线灯光;27、等离子有机废气净化器;28、排放塔;29、检测 装置;30、排风管;31、机柜;32、显示屏。
具体实施方式
[0014]下面结合附图所示对本实用新型一种印染废气处理装置作进一步描述。
[0015]如图1-5所示的印染废气处理装置，包括从左至右依次设置的机械过滤箱2、碱性 溶液桶4、喷淋塔6、烘干箱8、净化器10和排放装置13,机械过滤箱2左侧连接有第一进气管 1，机械过滤箱2右侧上部连接有第一出气管3,第一出气管3的另一端伸入碱性溶液桶4内的 碱性吸收剂中，喷淋塔6左侧下部连接有第二进气管5，第二进气管5的另一端位于碱性溶液 桶4内碱性吸收剂的液面上，喷淋塔6上部连接有第二出气管7,第二出气管7另一端与烘干 箱8的左侧相连接，烘干箱8右侧连接有第三进气管9,第三进气管9另一端与净化器10的左 侧相连接，排放装置13左侧下部设有抽风机12,抽风机12左侧连接有第三出气管11，第三出 气管11左端与净化器10右侧相连接;机械过滤箱2内部从左至右依次设置有纺织纤维层14、 活性炭吸附层I5和除尘滤芯16;喷淋塔6下部连接有出液管17,出液管17右侧连接有油水分 离器19，油水分离器19右侧连接有排油管22，喷淋塔6右侧中间位置设有提升泵20，提升泵 20右侧连接有抽水管21，抽水管21下端与油水分离器19上部相连接，喷淋塔6顶部设置有除 雾板18,喷淋塔6内部上侧和右侧均设有出水腔23,出水腔23另一端设有若千雾化喷头24; 净化器10包括UV光解光触媒除臭净化器25和等离子有机废气净化器27，UV光解光触媒除臭 净化器25和等离子有机废气净化器27并排设置，UV光解光触媒除臭净化器25内部设有若干 紫外线灯光26;排放装置13包括排放塔28，排放塔28上部连接有排风管30，排风管30和排放 塔28的连接处设有检测装置29,排放塔28右侧设有机柜31，机柜31上部设有显示屏32。第二 出气管7为蛇形设置的冷凝管。
[0016]该装置在具体实施时，印染废弃从第一进气管1进入机械过滤箱2内。印染废气依 次经过机械过滤箱2内的纺织纤维层14、活性炭吸附层I5和除尘滤芯16,可以除去印染废气 中的纤维肩、有害物质和粉尘等杂质。经过机械过滤箱2过滤后的印染废气从第一出气管3 排出，进入碱性溶液桶4内的碱性吸收剂中，利用碱性吸收剂吸收印染废气中的二氧化硫。 剩余的印染废气从第二进气管5进入喷淋塔6内。水从雾化喷头24中呈雾状喷出，与印染废 气紊流接触，废气中的有害气体和油雾被水雾捕集后经底部的出液管17流入油水分离器19 中。在油水分离器19中进行油水分离，油从排油管22中流出，水经过提升泵20的提升加压， 从雾化喷头24中喷出进行使用。利用除雾板18去除水汽，使印染废气从第二出气管7进入烘 干箱8内。印染废气在烘干箱8内进行干燥，彻底除去其中夹杂的水汽。印染废气从第三进气 管9进入净化器10,利用紫外线灯光26发出的高能紫外线光束照射印染废气，裂解印染废气 的分子键，降解转变为低分子化学物，如二氧化碳和水等物质，除去印染废气的臭气;在等 离子有机废气净化器27中，等离子体以每秒80万次至500万次的速度反复轰击废气气体的 分子，去激活、电离、裂解废气中的各种成分，从而发生氧化等一系列复杂的化学反应，经过 多级净化，将有害物转化为洁净的空气。经过过滤和净化后的印染废气进入排放塔28内，检 测装置29对排放塔28中的印染废气进行检测，检测合格的印染废气从排风管30中排出；若 有不达标的废气，不会使其排到室外。显示屏32可以对印染废气的各项指标进行显示，更好 地了解印染废气的处理情况，出现问题时可以方便地进行维护。
[0017]以上所述仅是本实用新型的优选实施方式，本实用新型的保护范围并不仅局限于 上述实施例，凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指 出，对于本技术领域的普通技术人员来说，在不脱离本实用新型原理前提下的若干改进和 润饰，这些改进和润饰也应视为本实用新型的保护范围。
Claims (2)
1. 一种印染废气处理装置，包括从左至右依次设置的机械过滤箱、碱性溶液桶、喷淋 塔、烘干箱、净化器和排放装置，其特征在于:所述机械过滤箱左侧连接有第一进气管，所述 机械过滤箱右侧上部连接有第一出气管，所述第一出气管的另一端伸入碱性溶液桶内的碱 性吸收剂中，所述喷淋塔左侧下部连接有第二进气管，所述第二进气管的另一端位于碱性 溶液桶内碱性吸收剂的液面上，所述喷淋塔上部连接有第二出气管，所述第二出气管另一 端与烘干箱的左侧相连接，所述烘干箱右侧连接有第三进气管，所述第三进气管另一端与 净化器的左侧相连接，所述排放装置左侧下部设有抽风机，所述抽风机左侧连接有第三出 气管，所述第三出气管左端与净化器右侧相连接;所述机械过滤箱内部从左至右依次设置 有纺织纤维层、活性炭吸附层和除尘滤芯;所述喷淋塔下部连接有出液管，所述出液管右侧 连接有油水分离器，所述油水分离器右侧连接有排油管，所述喷淋塔右侧中间位置设有提 升泵，所述提升泵右侧连接有抽水管，所述抽水管下端与油水分离器上部相连接，所述喷淋 塔顶部设置有除雾板，所述喷淋塔内部上侧和右侧均设有出水腔，所述出水腔另一端设有 若干雾化喷头;所述净化器包括UV光解光触媒除臭净化器和等离子有机废气净化器，所述 UV光解光触媒除臭净化器和等离子有机废气净化器并排设置，所述UV光解光触媒除臭净化 器内部设有若干紫外线灯光;所述排放装置包括排放塔，所述排放塔上部连接有排风管，所 述排风管和排放塔的连接处设有检测装置，所述排放塔右侧设有机柜，所述机柜上部设有 显示屏。
2. 根据权利要求1所述的一种印染废气处理装置，其特征在于:所述第二出气管为蛇形 设置的冷凝管。
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