CN206839465U - A kind of high-frequency hydraulic vibration hammer structural member welding tooling - Google Patents
A kind of high-frequency hydraulic vibration hammer structural member welding tooling Download PDFInfo
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- CN206839465U CN206839465U CN201720346666.1U CN201720346666U CN206839465U CN 206839465 U CN206839465 U CN 206839465U CN 201720346666 U CN201720346666 U CN 201720346666U CN 206839465 U CN206839465 U CN 206839465U
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- 238000003466 welding Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 125000006850 spacer group Chemical group 0.000 claims abstract description 13
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- 230000015572 biosynthetic process Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种高频液压震动锤结构件焊接工装,包括转盘、底板和焊接夹具体,所述转盘上设有底板,所述底板上设有焊接夹具体和旋转螺杆定位机构,所述焊接夹具体包括垫块、限位垫块、挡销、压板和螺母座,所述垫块、限位垫块、挡销和螺母座通过内六角螺栓连接底板,压板通过螺栓与螺母座连接,所述旋转螺杆定位机构包括转座、转轴和螺杆,所述转座通过内六角螺栓连接底板,所述转轴与转座连接,所述螺杆与转轴连接。本实用新型通过旋转定位机构定位孔位置,可以实现不同工件的装夹,提高了工件的通用性,本实用新型具有工装重复定位的功能,工作效率高,成本低,且能保证焊缝成型的质量。
The utility model discloses a high-frequency hydraulic vibration hammer structure welding tool, which comprises a turntable, a bottom plate and a welding clamp body. The turntable is provided with a bottom plate, and the bottom plate is provided with a welding clamp body and a rotary screw positioning mechanism. The welding clamp specifically includes spacers, spacer blocks, stop pins, pressure plates and nut seats, the spacers, spacer spacers, stop pins and nut seats are connected to the bottom plate by hexagon socket bolts, and the pressure plate is connected to the nut seat by bolts , the rotating screw positioning mechanism includes a rotating base, a rotating shaft and a screw rod, the rotating base is connected to the bottom plate through a hexagon socket bolt, the rotating shaft is connected to the rotating base, and the screw is connected to the rotating shaft. The utility model can realize the clamping of different workpieces through the positioning hole position of the rotary positioning mechanism, and improves the versatility of the workpieces. The utility model has the function of repeated positioning of the tooling, has high work efficiency, low cost, and can ensure the weld seam to be formed. quality.
Description
技术领域technical field
本实用新型涉及一种焊接工装,特别涉及一种高频液压震动锤结构件焊接工装。The utility model relates to a welding tool, in particular to a welding tool for structural parts of a high-frequency hydraulic vibration hammer.
背景技术Background technique
目前传统的高频液压震动锤结构件焊接工装具有如下缺陷,没有实现工件的一次装夹焊接成型,人工装夹过程中,工件的定位容易错位,造成焊接变形大,焊缝成型质量比较差,容易产生气孔、焊渣等缺陷,一般的工装定位夹具无法变换位置,焊接人员在焊接完成一个方向以后需要重新装夹定位,这样给焊接任务带来了很大的不便和时间上的浪费,且工装夹具大多是一对一的尺寸规格无法做到多规格工件的使用。为此,我们提出一种高频液压震动锤结构件焊接工装。At present, the traditional high-frequency hydraulic vibration hammer structural parts welding tooling has the following defects. It does not realize the one-time clamping and welding of the workpiece. During the manual clamping process, the positioning of the workpiece is easily misplaced, resulting in large welding deformation and poor weld forming quality. It is easy to produce defects such as pores and welding slag. The general tooling positioning fixture cannot change the position, and the welder needs to re-fix and position after welding in one direction, which brings great inconvenience and waste of time to the welding task, and Most of the fixtures are one-to-one size specifications and cannot be used for multi-specification workpieces. For this reason, we propose a welding tool for structural parts of high-frequency hydraulic vibration hammer.
发明内容Contents of the invention
本实用新型的主要目的在于提供一种可旋转变位,适用多种规格工件的重复定位精度高的高频液压震动锤结构件焊接工装,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a high-frequency hydraulic vibration hammer structure welding tool that can be rotated and displaced, and is suitable for workpieces of various specifications with high repeat positioning accuracy, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种高频液压震动锤结构件焊接工装,包括转盘、底板和焊接夹具体,所述转盘上设有底板,所述底板上设有焊接夹具体和旋转螺杆定位机构,所述焊接夹具体包括垫块、限位垫块、挡销、压板和螺母座,所述垫块、限位垫块、挡销和螺母座通过内六角螺栓连接底板,压板通过螺栓与螺母座连接,所述旋转螺杆定位机构包括转座、转轴和螺杆,所述转座通过内六角螺栓连接底板,所述转轴与转座连接,所述螺杆与转轴连接。A high-frequency hydraulic vibration hammer structure welding tool, including a turntable, a base plate and a welding clamp body, the turntable is provided with a base plate, the base plate is provided with a welding clamp body and a rotating screw positioning mechanism, and the welding clamp body includes Pad block, spacer block, stop pin, pressure plate and nut seat, the spacer block, spacer block, stop pin and nut seat are connected to the bottom plate by hexagon socket bolts, the pressure plate is connected to the nut seat by bolts, and the rotating screw The positioning mechanism includes a rotating base, a rotating shaft and a screw rod, the rotating base is connected to the bottom plate through an inner hexagon bolt, the rotating shaft is connected to the rotating base, and the screw rod is connected to the rotating shaft.
进一步地,所述转盘与底板通过旋转体连接,所述旋转体上端连接底板下表面,所述旋转体下端连接转盘上表面,所述转盘与底板通过紧固螺栓定位。Further, the turntable is connected to the bottom plate through a rotating body, the upper end of the rotating body is connected to the lower surface of the bottom plate, the lower end of the rotating body is connected to the upper surface of the turntable, and the turntable and the bottom plate are positioned by fastening bolts.
进一步地,所述垫块数量为四块,且均匀分散于底板表面中心。Further, the number of spacers is four, and they are evenly distributed in the center of the surface of the bottom plate.
进一步地,所述限位垫块一端设有限位靠肩。Further, one end of the limit block is provided with a limit shoulder.
进一步地,所述转轴为紧定螺栓限位转轴。Further, the rotating shaft is a set bolt limiting rotating shaft.
与现有技术相比,本实用新型具有如下有益效果:通过设有的定位紧固螺栓可360度定位底板上工件的焊接位置,底板上的四个垫块可水平垫起工件使工件不会发生倾斜,限位垫块一端的靠肩和压板能够更好的固定工件在夹具内部会发生移动,可保障焊接成型的精度高,根据不同待焊接震动锤机构件的宽度尺寸,选择使用旋转定位机构定位孔位置,可以实现不同工件的装夹,提高了工件的通用性,本实用新型具有工装重复定位的功能,工作效率高,成本低,且能保证焊缝成型的质量。Compared with the prior art, the utility model has the following beneficial effects: the welding position of the workpiece on the bottom plate can be positioned 360 degrees through the positioning fastening bolts provided, and the four pads on the bottom plate can horizontally pad the workpiece so that the workpiece will not In case of inclination, the shoulder and pressure plate at one end of the limit pad can better fix the movement of the workpiece inside the fixture, which can ensure the high precision of welding and forming. According to the width of the vibration hammer mechanism components to be welded, choose to use rotation positioning The position of the positioning hole of the mechanism can realize the clamping of different workpieces and improve the versatility of the workpieces. The utility model has the function of repeated positioning of the tooling, has high work efficiency, low cost, and can ensure the quality of weld formation.
【附图说明】【Description of drawings】
图1为本实用新型一种高频液压震动锤结构件焊接工装的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a high-frequency hydraulic vibrating hammer structural part welding tool of the present invention.
图2为本实用新型一种高频液压震动锤结构件焊接工装的焊接夹具体结构示意图。Fig. 2 is a schematic structural diagram of a welding clamp of a high-frequency hydraulic vibrating hammer structural part welding tool of the present invention.
图中:1、转盘;2、底板;3、焊接夹具体;4、垫块;5、限位垫块;6、挡销;7、压板;8、螺母座;9、旋转螺杆定位机构;10、转座;11、转轴;12、螺杆;13、紧固螺栓;14、旋转体;15、内六角螺栓;16、靠肩。In the figure: 1, turntable; 2, bottom plate; 3, welding clamp body; 4, spacer; 5, limit spacer; 6, retaining pin; 7, pressure plate; 8, nut seat; 10. Swivel seat; 11. Rotating shaft; 12. Screw; 13. Fastening bolt; 14. Rotating body; 15. Hexagon socket bolt; 16. Shoulder.
【具体实施方式】【detailed description】
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-2所示,一种高频液压震动锤结构件焊接工装,包括转盘1、底板2和焊接夹具体3,所述转盘1上设有底板2,所述底板2上设有焊接夹具体3和旋转螺杆定位机构9,所述焊接夹具体3包括垫块4、限位垫块5、挡销6、压板7和螺母座8,所述垫块4、限位垫块5、挡销6和螺母座8通过内六角螺栓15连接底板2,压板7通过螺栓与螺母座8连接,所述旋转螺杆定位机构9包括转座10、转轴11和螺杆12,所述转座10通过内六角螺栓15连接底板2,所述转轴11与转座10连接,所述螺杆12与转轴11连接。As shown in Figure 1-2, a high-frequency hydraulic vibration hammer structure welding tool includes a turntable 1, a bottom plate 2 and a welding clamp body 3, the turntable 1 is provided with a bottom plate 2, and the bottom plate 2 is provided with a welding The clamp body 3 and the rotary screw positioning mechanism 9, the welding clamp body 3 includes a pad 4, a spacer 5, a stop pin 6, a pressing plate 7 and a nut seat 8, the pad 4, the spacer 5, Stop pin 6 and nut seat 8 are connected base plate 2 by hexagon socket bolt 15, and pressure plate 7 is connected with nut seat 8 by bolt, and described rotary screw positioning mechanism 9 comprises swivel seat 10, rotating shaft 11 and screw rod 12, and described swivel seat 10 passes The hexagon socket bolt 15 is connected to the base plate 2 , the rotating shaft 11 is connected to the swivel base 10 , and the screw rod 12 is connected to the rotating shaft 11 .
本实用新型一种高频液压震动锤结构件焊接工装,焊接前通过工件型号选择旋转定位机构9的安装位置,水平吊入工件靠平限位垫块5的靠肩16,在将工件平移贴紧挡销6,靠紧后锁紧旋转定位机构9上的螺杆,然后拧紧底板2上设有的四组压板7的压紧螺栓,以此方法装夹工件,操作非常简单,在将工件装夹完成后选择第一焊接位置后锁紧转盘1的紧固螺栓13定位焊接夹具体3,在焊接的过程中需要将工件转换位置时,可将转盘1的紧固螺栓13拧松来变换需要施焊的位置后锁紧紧固螺栓13,以此方法只需装夹一次便可完成工件不同位置的焊接焊缝作业,本实用具有工装可重复定位的功能,工作效率高,成本低,且能很好的保证焊缝成型质量。The utility model is a welding tool for high-frequency hydraulic vibration hammer structural parts. Before welding, the installation position of the rotary positioning mechanism 9 is selected according to the model of the workpiece, and the workpiece is horizontally hoisted into the shoulder 16 of the flat limit pad 5, and the workpiece is translated and pasted. Tighten the stopper pin 6, lock the screw rod on the rotary positioning mechanism 9 after tightening, and then tighten the four sets of pressure bolts of the pressure plate 7 provided on the bottom plate 2, and clamp the workpiece in this way. The operation is very simple. After the clamping is completed, select the first welding position and lock the fastening bolt 13 of the turntable 1 to position the welding clamp body 3. When the workpiece needs to be changed during the welding process, the fastening bolt 13 of the turntable 1 can be loosened to change the position. Tighten the fastening bolt 13 after the welding position, in this way, only one clamping is required to complete the welding seam operation at different positions of the workpiece. It can ensure the quality of welding seam formation very well.
其中,所述转盘1与底板2通过旋转体14连接,所述旋转体14上端连接底板2下表面,所述旋转体14下端连接转1盘上表面,所述转盘1与底板2通过紧固螺栓13定位。Wherein, the turntable 1 and the bottom plate 2 are connected by a rotating body 14, the upper end of the rotating body 14 is connected to the lower surface of the bottom plate 2, the lower end of the rotating body 14 is connected to the upper surface of the turntable 1, and the turntable 1 and the bottom plate 2 are fastened Bolt 13 is positioned.
其中,所述垫块4数量为四块,且均匀分散于底板2表面中心。Wherein, the number of the pads 4 is four, and they are evenly distributed in the center of the surface of the bottom plate 2 .
其中,所述限位垫块5一端设有限位靠肩16。Wherein, the limit block 5 is provided with a limit shoulder 16 at one end.
其中,所述转轴11为紧定螺栓限位转轴。Wherein, the rotating shaft 11 is a set bolt limiting rotating shaft.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (5)
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| CN201720346666.1U CN206839465U (en) | 2017-04-05 | 2017-04-05 | A kind of high-frequency hydraulic vibration hammer structural member welding tooling |
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| CN201720346666.1U CN206839465U (en) | 2017-04-05 | 2017-04-05 | A kind of high-frequency hydraulic vibration hammer structural member welding tooling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693065A (en) * | 2019-03-11 | 2019-04-30 | 江苏集萃先进金属材料研究所有限公司 | A kind of scissors automatic welding frock module |
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2017
- 2017-04-05 CN CN201720346666.1U patent/CN206839465U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109693065A (en) * | 2019-03-11 | 2019-04-30 | 江苏集萃先进金属材料研究所有限公司 | A kind of scissors automatic welding frock module |
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