CN206830296U - Through type muffler - Google Patents

Through type muffler Download PDF

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Publication number
CN206830296U
CN206830296U CN201720492057.7U CN201720492057U CN206830296U CN 206830296 U CN206830296 U CN 206830296U CN 201720492057 U CN201720492057 U CN 201720492057U CN 206830296 U CN206830296 U CN 206830296U
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muffler
sound
pipe
absorbing
shell
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董阿能
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NINGBO CHINAUST AUTOMOBILE FITTINGS CO Ltd
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NINGBO CHINAUST AUTOMOBILE FITTINGS CO Ltd
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Abstract

本实用新型提供了直通式消音器,属于发动机消音器技术领域;它解决了现有消音器加工、安装不方便,消音效果差的技术问题;本实用新型的技术方案为:直通式消音器,包括消音管、消音壳体与安装板,所述安装板上贯穿设置有通孔,所述消音管为直通式的管状结构,消音管与安装板相连并与通孔相通,所述消音壳体内部中空且一端与安装板相连,所述消音管一端位于消音壳体内且消音壳体两端分别与消音管接触,所述消音壳体与消音管隔开并形成有共振室,在消音管上设置有使共振室与消音管相通的消音孔;消音管与消音壳体均与安装板相连,消音管与消音壳体易拆装,而消音管只与消音壳体接触,无需考虑消音管与消音壳体间的连接强度。

The utility model provides a straight-through muffler, which belongs to the technical field of the engine muffler; it solves the technical problems of inconvenient processing and installation of the existing muffler, and poor noise reduction effect; the technical scheme of the utility model is: a straight-through muffler, It includes a muffler pipe, a muffler shell and a mounting plate. A through hole is provided on the mounting plate. The muffler tube is a straight-through tubular structure. The interior is hollow and one end is connected to the mounting plate. One end of the sound-absorbing pipe is located in the sound-absorbing shell and both ends of the sound-absorbing shell are in contact with the sound-absorbing pipe respectively. The sound-absorbing shell is separated from the sound-absorbing pipe and forms a resonance chamber. There is a silencer hole that connects the resonance chamber with the silencer tube; the silencer tube and the silencer shell are connected to the mounting plate, the silencer tube and the silencer shell are easy to disassemble, and the silencer tube is only in contact with the silencer shell, so there is no need to consider the connection between the silencer tube and the silencer shell. The connection strength between sound-absorbing shells.

Description

直通式消音器Straight-through muffler

技术领域technical field

本实用新型属于发动机消音器技术领域,涉及直通式消音器。The utility model belongs to the technical field of engine mufflers, and relates to a straight-through muffler.

背景技术Background technique

涡轮增压技术的应用已十分广泛,众所周知,发动机是靠燃料在汽缸内燃烧做功来产生功率的,由于输入的燃料量受到吸入汽缸内空气量的限制,因此发动机所产生的功率也会受到限制,如果发动机的运行性能已处于最佳状态,再增加输出功率只能通过压缩更多的空气进入汽缸来增加燃料量,从而提高燃烧做功能力。因此在目前的技术条件下,涡轮增压器是唯一能使发动机在工作效率不变的情况下增加输出功率的机械装置。Turbocharging technology has been widely used. As we all know, the engine generates power by burning fuel in the cylinder. Since the amount of fuel input is limited by the amount of air in the cylinder, the power generated by the engine will also be limited. , if the running performance of the engine is already in the best state, increasing the output power can only increase the amount of fuel by compressing more air into the cylinder, thereby improving the combustion performance. Therefore, under the current technical conditions, the turbocharger is the only mechanical device that can increase the output power of the engine while the working efficiency remains unchanged.

现有的涡轮增压器中通常安装有消音器,以减小发动机发出的噪音,避免噪音传入车厢内,从而使车厢内噪音更小、更安静,例如,申请号为201610452342.6的发明专利申请公开了一种涡轮增压器的消声器,包括外管体和内管体,外管体呈两端开口的管形,其套装在内管体外并通过两块环形端板与内管体连接,内管体、外管体及两块端板之间设有环形消音腔,内管体上设有多个连通至环形消音腔的消声孔,这种消音器结构简单紧凑,占用空间小,其连接在小型增压器压气机出口上,能有效抑制一阶噪声,但同时存在以下技术问题,1、这种消音器结构过于简单,外管体和内管体均与降噪密切相关,二者若直接与小型增压器压气机相连会影响消音器的消音效果和使用寿命;2、外管体直接与内管体相连,二者连接过紧则不易拆装,连接过松则二者易相对运动,影响消音效果,造成二者的连接强度不易控制;3、多个圆形的消声孔呈环形均布在内管体上,消声孔较多,加工不方便,而这种孔的结构也导致消音效果较差。Existing turbochargers are usually equipped with a muffler to reduce the noise from the engine and prevent the noise from entering the cabin, so that the noise in the cabin is smaller and quieter. For example, the invention patent application with application number 201610452342.6 Disclosed is a muffler for a turbocharger, which includes an outer pipe body and an inner pipe body. The outer pipe body is in the shape of a pipe with two ends open, which is sleeved outside the inner pipe body and connected to the inner pipe body through two annular end plates. There is an annular muffler chamber between the inner pipe body, the outer pipe body and the two end plates, and the inner pipe body is provided with a plurality of muffler holes connected to the annular muffler chamber. This kind of muffler has a simple and compact structure and takes up little space. It is connected to the outlet of the small supercharger compressor, which can effectively suppress the first-order noise, but at the same time, there are the following technical problems. 1. The structure of this muffler is too simple, and the outer pipe body and the inner pipe body are closely related to noise reduction. If the two are directly connected to the small supercharger compressor, the noise reduction effect and service life of the muffler will be affected; 2. The outer pipe body is directly connected to the inner pipe body. 3. A plurality of circular sound-absorbing holes are evenly distributed on the inner pipe body in a ring shape, and there are many sound-absorbing holes, which is inconvenient to process, and this The structure of the hole also leads to poor sound attenuation effect.

综上所述,为了解决上述消音器存在的技术问题,需设计一种安装方便、简单,加工较方便、消音效果好的直通式消音器。To sum up, in order to solve the technical problems of the above-mentioned mufflers, it is necessary to design a straight-through muffler that is easy to install, easy to process, and has a good noise reduction effect.

实用新型内容Utility model content

本实用新型的目的是针对现有技术存在的上述问题,提出了一种安装方便、简单,加工较方便、消音效果好的直通式消音器。The purpose of the utility model is to solve the above-mentioned problems in the prior art, and propose a straight-through muffler that is easy to install, easy to process, and has good noise reduction effect.

本实用新型的目的可通过下列技术方案来实现:直通式消音器,包括消音管、消音壳体与安装板,所述安装板上贯穿设置有通孔,所述消音管为直通式的管状结构,消音管与安装板相连并与通孔相通,所述消音壳体内部中空且一端与安装板相连,所述消音管一端位于消音壳体内且消音壳体两端分别与消音管相连,所述消音壳体与消音管隔开并形成有共振室,在消音管上设置有使共振室与消音管相通的消音孔。The purpose of this utility model can be achieved through the following technical solutions: a straight-through muffler, including a muffler pipe, a muffler shell and a mounting plate, the mounting plate is provided with a through hole, and the muffler pipe is a straight-through tubular structure , the silencer tube is connected to the mounting plate and communicates with the through hole, the interior of the silencer shell is hollow and one end is connected to the mounting plate, one end of the silencer tube is located in the silencer shell and both ends of the silencer shell are respectively connected to the silencer tube, the The sound-absorbing shell is separated from the sound-absorbing pipe to form a resonance chamber, and the sound-absorbing pipe is provided with a sound-absorbing hole that communicates the resonance chamber with the sound-absorbing pipe.

在上述直通式消音器中,所述消音孔有两个且横向设置于消音管上,两消音孔对称设置。In the above-mentioned straight-through muffler, there are two silencing holes arranged transversely on the silencing pipe, and the two silencing holes are arranged symmetrically.

在上述直通式消音器中,所述消音管的一端环绕其外表面设置凸圈。In the above straight-through muffler, one end of the muffler pipe is provided with a raised ring around its outer surface.

在上述直通式消音器中,所述消音壳体两端分别通过一端板封闭,两端板的中部设置有同轴的端孔,所述端孔的周缘向外延伸出与端板相连的连接套,所述连接套直径小于消音壳体直径,所述连接套贴于消音管上。In the above-mentioned straight-through muffler, the two ends of the sound-absorbing shell are respectively closed by an end plate, and a coaxial end hole is arranged in the middle of the two end plates, and the peripheral edge of the end hole extends outward to connect with the end plate. A sleeve, the diameter of the connecting sleeve is smaller than the diameter of the sound-absorbing shell, and the connecting sleeve is attached to the sound-absorbing pipe.

在上述直通式消音器中,所述安装板上设置有与通孔同轴的凸台且在凸台的周缘形成有台壁,所述消音壳体一端贴于消音管上且抵在台壁上。In the above straight-through muffler, the mounting plate is provided with a boss coaxial with the through hole and a platform wall is formed on the periphery of the boss. superior.

与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1、消音管与消音壳体均与安装板相连,而安装板用于与涡轮增压器相连,避免了消音管与消音壳体直接与涡轮增压器相连,延长了消音管与消音壳体的使用寿命,增强了整个消音器的消音效果。1. Both the muffler pipe and the muffler shell are connected to the mounting plate, and the mounting plate is used to connect with the turbocharger, which avoids the direct connection of the muffler pipe and the muffler shell with the turbocharger, and extends the length of the muffler pipe and the muffler shell The service life of the whole muffler is enhanced.

2、消音管与消音壳体均与安装板相连,消音管与消音壳体易拆装,而消音管只与消音壳体接触,无需考虑消音管与消音壳体间的连接强度。2. Both the silencer pipe and the silencer shell are connected to the mounting plate, and the silencer pipe and the silencer shell are easy to disassemble, while the silencer pipe is only in contact with the silencer shell, so there is no need to consider the connection strength between the silencer pipe and the silencer shell.

3、两消音孔横向设置在消音管上,消音孔数量少且面积大,易加工,相比较细小的圆形的消音孔,这种孔的结构,声音与气体更容易通过,消音效果更好。3. The two silencing holes are arranged horizontally on the silencing pipe. The number of silencing holes is small and the area is large, which is easy to process. Compared with the small circular silencing holes, the structure of this hole makes it easier for sound and gas to pass through, and the silencing effect is better. .

附图说明Description of drawings

图1为本实用新型的前视立体图。Fig. 1 is the front perspective view of the utility model.

图2为本实用新型的后视立体图。Fig. 2 is a rear perspective view of the utility model.

图3为本实用新型的侧面剖视图。Fig. 3 is a side sectional view of the utility model.

图4为本实用新型的前视分解立体图。Fig. 4 is a front exploded perspective view of the utility model.

图中,10、消音管;11、消音孔;12、凸圈;20、消音壳体;21、端板;22、端孔;23、连接套;30、安装板;31、通孔;32、安装孔;33、凸台;34、台壁40、共振室。In the figure, 10, silencing pipe; 11, silencing hole; 12, collar; 20, silencing shell; 21, end plate; 22, end hole; 23, connecting sleeve; 30, mounting plate; 31, through hole; 32 , mounting hole; 33, boss; 34, table wall 40, resonance chamber.

具体实施方式detailed description

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

如图1-图4所示,本实用新型直通式消音器,其用于机动车发动机涡轮增压器中,该消音器包括消音管10、消音壳体20与安装板30。As shown in FIGS. 1-4 , the straight-through muffler of the present invention is used in a turbocharger of a motor vehicle engine. The muffler includes a muffler pipe 10 , a muffler housing 20 and a mounting plate 30 .

安装板30为菱形的板状结构,其中部贯穿设置有通孔31,在安装板30的两侧分别设置有用于安装孔32,所述消音管10为直通式的圆形管状结构,消音管10的一端与安装板30相连并与通孔31相通,所述消音壳体20内部中空、两端分别通过一端板21封闭,在两端板21上开设有同轴心的端孔22,消音壳体20一端与安装板30相连,所述消音管10一端穿过端孔22并位于消音壳体20与两端孔22内,两端板21分别与消音管10接触,所述消音壳体20与消音管10隔开并形成有共振室40,在消音管10上设置有使共振室40与消音管10相通的消音孔11。The mounting plate 30 is a rhombus-shaped plate structure, and a through hole 31 is provided in the middle thereof, and mounting holes 32 are respectively provided on both sides of the mounting plate 30. The silencer pipe 10 is a straight-through circular tubular structure. One end of 10 is connected to the mounting plate 30 and communicates with the through hole 31. The interior of the sound-absorbing shell 20 is hollow, and the two ends are respectively closed by an end plate 21. A coaxial end hole 22 is provided on the two-end plate 21 to silence the sound. One end of the shell 20 is connected to the mounting plate 30, one end of the sound-absorbing pipe 10 passes through the end hole 22 and is located in the sound-absorbing shell 20 and the holes 22 at both ends, and the two end plates 21 are respectively in contact with the sound-absorbing pipe 10, and the sound-absorbing shell 20 is separated from the muffler pipe 10 and forms a resonant chamber 40 , and a muffler hole 11 for communicating the resonant chamber 40 with the muffler pipe 10 is provided on the muffler pipe 10 .

工作时,声波随气体由通孔31或消音管10的一端进入到消音管10内,并通过消音孔11进入到共振室40内,从而使声波在共振室40内减小,达到消音的目的,避免声波直接传到涡轮增压器外,整个消音器由三个部分组成,其结构较简单,拆装方便,使用寿命较长,消音效果较好。When working, the sound wave enters the silencer pipe 10 through the through hole 31 or one end of the silencer pipe 10 along with the gas, and enters the resonance chamber 40 through the silencer hole 11, so that the sound wave is reduced in the resonance chamber 40 to achieve the purpose of silencer , to avoid direct transmission of sound waves to the turbocharger, the entire muffler is composed of three parts, its structure is relatively simple, easy to disassemble, long service life, good noise reduction effect.

在上述结构基础上,本实用新型对其做了进一步改进与细化。On the basis of the above structure, the utility model further improves and refines it.

如图3、图4所示,所述消音孔11有两个且横向设置于消音管10上,每个消音孔11均为方形孔,两消音孔11对称设置,也就是说,两个消音孔11均在消音管10上呈横向延伸。As shown in Fig. 3 and Fig. 4, there are two silencing holes 11 and they are arranged laterally on the silencing pipe 10, each silencing hole 11 is a square hole, and the two silencing holes 11 are arranged symmetrically, that is to say, two silencing holes The holes 11 all extend laterally on the muffler pipe 10 .

两消音孔11横向设置在消音管10上,消音孔11数量少且面积大,易加工,相比较细小的圆形的消音孔11,这种孔的结构,声音与气体更容易通过,消音效果更好。Two silencing holes 11 are arranged horizontally on the silencing pipe 10. The silencing holes 11 are small in number and large in area and easy to process. Compared with the small circular silencing holes 11, the structure of this hole makes it easier for sound and gas to pass through, and has a better silencing effect. better.

如图2至图4所示,所述消音管10的一端环绕其外表面设置凸圈12,优选的,该凸圈12由消音管10的内壁向外凹陷所形成。As shown in FIGS. 2 to 4 , one end of the muffler pipe 10 is provided with a protruding ring 12 around its outer surface. Preferably, the protruding ring 12 is formed by the inner wall of the muffler pipe 10 being recessed outward.

通过设置该凸圈12,便于将该消音管10与软管连接,通过软管的可塑性解决各部件加工时产生的积累误差,便于装配。By setting the protruding ring 12, it is convenient to connect the muffler pipe 10 with the hose, and the plasticity of the hose solves the accumulated errors generated during the processing of each component, which is convenient for assembly.

如图3、图4所示,所述端孔22的周缘向外延伸出与端板21相连的连接套23,所述连接套23直径小于消音壳体20直径,所述连接套23贴于消音管10上。As shown in Figure 3 and Figure 4, the peripheral edge of the end hole 22 extends outwards a connecting sleeve 23 connected to the end plate 21, the diameter of the connecting sleeve 23 is smaller than the diameter of the sound-absorbing shell 20, and the connecting sleeve 23 is attached to On the silencer pipe 10.

通过设置连接套23,增加了消音壳体20与消音管10间的接触面积,提高了消音壳体20与消音管10间的稳定性,也使得共振腔体的密封性更好,从而提高消音器的消音效果。By setting the connecting sleeve 23, the contact area between the sound-absorbing shell 20 and the sound-absorbing pipe 10 is increased, the stability between the sound-absorbing shell 20 and the sound-absorbing pipe 10 is improved, and the sealing performance of the resonant cavity is better, thereby improving sound-absorbing The noise reduction effect of the device.

如图4所示,所述安装板30上设置有与通孔31同轴的凸台33且在凸台33的周缘形成有台壁34,所述消音壳体20一端贴于消音管10上且抵在台壁34上。As shown in FIG. 4 , the mounting plate 30 is provided with a boss 33 coaxial with the through hole 31 and a platform wall 34 is formed on the periphery of the boss 33 , and one end of the silencer housing 20 is attached to the silencer pipe 10 And against the table wall 34 .

通过这种结构,能实现消音管10及消音壳体20与安装板30的快速拆装,提高三者间的拆装效率,同时,这种结构也使得消音管10、消音壳体20与安装板30的固定效果较好。Through this structure, the quick disassembly and assembly of the silencer pipe 10, the silencer housing 20 and the mounting plate 30 can be realized, and the disassembly and assembly efficiency among the three can be improved. The fixing effect of the plate 30 is better.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

Claims (5)

1.直通式消音器,其特征在于:包括消音管、消音壳体与安装板,所述安装板上贯穿设置有通孔,所述消音管为直通式的管状结构,消音管与安装板相连并与通孔相通,所述消音壳体内部中空且一端与安装板相连,所述消音管一端位于消音壳体内且消音壳体两端分别与消音管相连,所述消音壳体与消音管隔开并形成有共振室,在消音管上设置有使共振室与消音管相通的消音孔。1. Straight-through muffler, characterized in that: it includes a muffler pipe, a muffler housing and a mounting plate, the mounting plate is provided with a through hole, the muffler pipe is a straight-through tubular structure, and the muffler pipe is connected to the mounting plate And communicate with the through hole, the interior of the sound-absorbing shell is hollow and one end is connected to the mounting plate, one end of the sound-absorbing pipe is located in the sound-absorbing shell and the two ends of the sound-absorbing shell are respectively connected with the sound-absorbing pipe, and the sound-absorbing shell is separated from the sound-absorbing pipe A resonance chamber is opened and formed, and a muffler hole is provided on the muffler pipe to communicate the resonant chamber with the muffler pipe. 2.根据权利要求1所述的直通式消音器,其特征在于:所述消音孔有两个且横向设置于消音管上,两消音孔对称设置。2. The straight-through muffler according to claim 1, characterized in that there are two muffler holes arranged transversely on the muffler pipe, and the two muffler holes are arranged symmetrically. 3.根据权利要求1所述的直通式消音器,其特征在于:所述消音管的一端环绕其外表面设置凸圈。3. The straight-through muffler according to claim 1, characterized in that: one end of the muffler pipe is provided with a protruding ring around its outer surface. 4.根据权利要求1所述的直通式消音器,其特征在于:所述消音壳体两端分别通过一端板封闭,两端板的中部设置有同轴的端孔,所述端孔的周缘向外延伸出与端板相连的连接套,所述连接套直径小于消音壳体直径,所述连接套贴于消音管上。4. The straight-through muffler according to claim 1, characterized in that: the two ends of the sound-absorbing shell are respectively closed by an end plate, the middle of the two end plates is provided with a coaxial end hole, and the periphery of the end hole A connecting sleeve connected to the end plate is extended outward, the diameter of the connecting sleeve is smaller than that of the sound-absorbing shell, and the connecting sleeve is attached to the sound-absorbing pipe. 5.根据权利要求1所述的直通式消音器,其特征在于:所述安装板上设置有与通孔同轴的凸台且在凸台的周缘形成有台壁,所述消音壳体一端贴于消音管上且抵在台壁上。5. The straight-through muffler according to claim 1, characterized in that: the mounting plate is provided with a boss coaxial with the through hole and a platform wall is formed on the periphery of the boss, and one end of the sound-absorbing shell Paste on the muffler pipe and against the table wall.
CN201720492057.7U 2017-05-05 2017-05-05 Through type muffler Expired - Fee Related CN206830296U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720492057.7U CN206830296U (en) 2017-05-05 2017-05-05 Through type muffler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720492057.7U CN206830296U (en) 2017-05-05 2017-05-05 Through type muffler

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CN206830296U true CN206830296U (en) 2018-01-02

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CN201720492057.7U Expired - Fee Related CN206830296U (en) 2017-05-05 2017-05-05 Through type muffler

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Country Link
CN (1) CN206830296U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114635783A (en) * 2022-02-28 2022-06-17 江苏正驰机电有限公司 Electric auxiliary turbocharger

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114635783A (en) * 2022-02-28 2022-06-17 江苏正驰机电有限公司 Electric auxiliary turbocharger
CN114635783B (en) * 2022-02-28 2023-02-07 江苏正驰机电有限公司 Electric auxiliary turbocharger

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