CN206824971U - A kind of butterfly valve processing unit (plant) - Google Patents
A kind of butterfly valve processing unit (plant) Download PDFInfo
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- CN206824971U CN206824971U CN201720701099.7U CN201720701099U CN206824971U CN 206824971 U CN206824971 U CN 206824971U CN 201720701099 U CN201720701099 U CN 201720701099U CN 206824971 U CN206824971 U CN 206824971U
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Abstract
本实用新型公开了一种蝶阀加工装置,包括支撑腿,支撑腿上方设置有工作平台,工作平台上设置有钻孔机构、毛边去除机构以及夹紧机构,通过多钻头盘,可以一次进行多个法兰盘孔的加工,效率较高,通过电机带动多钻头盘自动移动,提高了操作安全性。
The utility model discloses a butterfly valve processing device, which comprises a supporting leg, a working platform is arranged above the supporting leg, and a drilling mechanism, a burr removing mechanism and a clamping mechanism are arranged on the working platform. The processing of the flange hole is highly efficient, and the motor drives the multi-drill disc to move automatically, which improves the operating safety.
Description
技术领域technical field
本实用新型属于蝶阀加工技术领域,尤其涉及一种蝶阀加工装置。The utility model belongs to the technical field of butterfly valve processing, in particular to a butterfly valve processing device.
背景技术Background technique
蝶阀又叫翻板阀,是一种结构简单的调节阀,可用于低压管道介质的开关控制的蝶阀是指关闭件为圆盘,围绕阀轴旋转来达到开启与关闭的一种阀,阀门可用于控制空气、水、蒸汽、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动。Butterfly valve, also known as flap valve, is a regulating valve with simple structure, which can be used for switch control of low-pressure pipeline medium. It is used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media.
蝶阀一般通过法兰盘来进行与管道的连接,法兰盘上钻孔,通过螺栓与管道连接,当前在进行法兰盘钻孔时候,需要人工一个一个地钻孔,效率较低,而且人工钻孔对人身存在威胁。Butterfly valves are generally connected to pipelines through flanges. Holes are drilled on the flanges and connected to pipelines through bolts. Currently, when drilling flanges, it is necessary to manually drill holes one by one, which is inefficient and manual Drilling is a personal hazard.
实用新型内容Utility model content
针对上述现有技术中存在的问题,本申请提供了一种蝶阀加工装置。Aiming at the above-mentioned problems existing in the prior art, the present application provides a butterfly valve processing device.
为实现本实用新型的目的,本实用新型提供了一种蝶阀加工装置,包括支撑腿,支撑腿上方设置有工作平台,工作平台上设置有钻孔机构、毛边去除机构以及夹紧机构,所述钻孔机构包括第二电机底座、第二电机底座上设置有第二电机,第二电机的输出轴传动螺纹杆旋转,所述螺纹杆上螺纹连接有移动块,移动块固定连接有连接杆,连接杆固定连接有第三电机、多钻头盘,所述第三电机驱动多钻头盘工作,导向架的下端设置在工作平台上,连接杆穿过导向架上端与导向架上端滑动连接,所述毛边去除机构包括第五电机、第五电机底座、第二螺纹杆、第二移动块、第二连接杆以及第四电机、毛边磨盘,工作平台上设置有第五电机底座,第五电机底座上设置有第五电机,第五电机的输出轴传动第二螺纹杆旋转,第二螺纹杆与第二移动块螺纹连接,第二移动块连接有第二连接杆,第二连接杆固定连接有第四电机、毛边磨盘,所述第四电机驱动毛边磨盘工作,第二导向架下端设置在工作平台上,第二连接杆穿过第二导向架上端与第二导向架上端滑动连接,所述夹紧机构包括气缸支架、气缸、上夹块、下夹块、第一电机,所述气缸支架为倒U型,气缸支架上设置有气缸,气缸的活塞杆连接有上夹块,与所述上夹块下方位置对应的下夹块通过固定杆与固定块连接,固定块设置在工作平台上,固定杆下端与固定块转动连接,上端与下夹块连接,第一电机带动固定杆旋转,待加工工件通过上夹块和下夹块固定。In order to achieve the purpose of the utility model, the utility model provides a butterfly valve processing device, including a supporting leg, a working platform is arranged above the supporting leg, and a drilling mechanism, a burr removal mechanism and a clamping mechanism are arranged on the working platform. The drilling mechanism includes a second motor base, the second motor base is provided with a second motor, the output shaft of the second motor drives the threaded rod to rotate, the threaded rod is threaded with a moving block, and the moving block is fixedly connected with a connecting rod, The connecting rod is fixedly connected with a third motor and a multi-drill disc, the third motor drives the multi-drill disc to work, the lower end of the guide frame is arranged on the working platform, and the connecting rod passes through the upper end of the guide frame and is slidably connected with the upper end of the guide frame. The burr removal mechanism includes a fifth motor, a fifth motor base, a second threaded rod, a second moving block, a second connecting rod, a fourth motor, and a burr grinding disc. The fifth motor base is arranged on the working platform, and the fifth motor base is A fifth motor is provided, the output shaft of the fifth motor drives the rotation of the second threaded rod, the second threaded rod is threadedly connected with the second moving block, the second moving block is connected with the second connecting rod, and the second connecting rod is fixedly connected with the second connecting rod. Four motors, burr grinding disc, the fourth motor drives the burr grinding disc to work, the lower end of the second guide frame is set on the working platform, the second connecting rod passes through the upper end of the second guide frame and is slidably connected with the upper end of the second guide frame, the clip The tightening mechanism includes a cylinder support, a cylinder, an upper clamping block, a lower clamping block, and a first motor. The cylinder support is an inverted U shape, and a cylinder is arranged on the cylinder support. The piston rod of the cylinder is connected with an upper clamping block, which is connected with the upper The lower clamping block corresponding to the lower position of the clamping block is connected with the fixed block through the fixed rod. The fixed block is set on the working platform. The processed workpiece is fixed by the upper clamping block and the lower clamping block.
本实用新型的有益效果为,与现有技术比较,通过多钻头盘,可以一次进行多个法兰盘孔的加工,效率较高,通过电机带动多钻头盘自动移动,提高了操作安全性。The beneficial effect of the utility model is that, compared with the prior art, the multi-drill disc can process multiple flange holes at one time with high efficiency, and the motor drives the multi-drill disc to move automatically, which improves the operation safety.
附图说明Description of drawings
图1所示为本申请的结构示意图;Fig. 1 shows the structural representation of the present application;
图2所示为本申请的上下夹块的结构示意图;Fig. 2 shows the structural representation of the upper and lower clamping blocks of the present application;
图中,图中,1-工作平台,2-支撑腿,3-下夹块,4-第一电机,5-多钻头盘,6-导向架,7-第二电机底座,8-第二电机,9-第三电机,10-冷却水机构,11-气缸,12-上夹块,13-毛边磨盘,14-第四电机,15-气缸支架。In the picture, in the picture, 1-working platform, 2-supporting legs, 3-lower clamping block, 4-first motor, 5-multi-drill disc, 6-guide frame, 7-second motor base, 8-second Motor, 9-the third motor, 10-cooling water mechanism, 11-cylinder, 12-upper clamp block, 13-burr grinding disc, 14-the fourth motor, 15-cylinder support.
具体实施方式detailed description
以下结合附图和具体实施例对本实用新型作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
应当说明的是,本申请中所述的“连接”和用于表达“连接”的词语,如“相连接”、“相连”等,既包括某一部件与另一部件直接连接,也包括某一部件通过其他部件与另一部件相连接。It should be noted that the "connection" mentioned in this application and the words used to express "connection", such as "connected", "connected", etc., include not only a direct connection between a certain component and another component, but also a certain One part is connected to another part through other parts.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
如图1-2所示,一种蝶阀加工装置,包括支撑腿2,支撑腿2上方设置有工作平台1,工作平台1上设置有钻孔机构、毛边去除机构以及夹紧机构,所述钻孔机构包括第二电机底座7、第二电机底座7上设置有第二电机8,第二电机8的输出轴传动螺纹杆旋转,所述螺纹杆上螺纹连接有移动块,移动块固定连接有连接杆,连接杆固定连接有第三电机9、多钻头盘5,所述第三电机9驱动多钻头盘5工作,导向架6的下端设置在工作平台1上,连接杆穿过导向架6上端与导向架6上端滑动连接,所述毛边去除机构包括第五电机、第五电机底座、第二螺纹杆、第二移动块、第二连接杆以及第四电机14、毛边磨盘13,工作平台1上设置有第五电机底座,第五电机底座上设置有第五电机,第五电机的输出轴传动第二螺纹杆旋转,第二螺纹杆与第二移动块螺纹连接,第二移动块连接有第二连接杆,第二连接杆固定连接有第四电机14、毛边磨盘13,所述第四电机14驱动毛边磨盘13工作,第二导向架下端设置在工作平台1上,第二连接杆穿过第二导向架上端与第二导向架上端滑动连接,所述夹紧机构包括气缸支架16、气缸11、上夹块12、下夹块3、第一电机4,所述气缸支架16为倒U型,气缸支架16上设置有气缸11,气缸11的活塞杆连接有上夹块12,与所述上夹块12下方位置对应的下夹块3通过固定杆与固定块连接,固定块设置在工作平台1上,固定杆下端与固定块转动连接,上端与下夹块3连接,第一电机4带动固定杆旋转,待加工工件通过上夹块12和下夹块3固定。As shown in Figure 1-2, a butterfly valve processing device includes a supporting leg 2, a working platform 1 is arranged above the supporting leg 2, and a drilling mechanism, a burr removal mechanism and a clamping mechanism are arranged on the working platform 1. The hole mechanism includes a second motor base 7, the second motor base 7 is provided with a second motor 8, the output shaft of the second motor 8 drives the threaded rod to rotate, the threaded rod is threaded with a moving block, and the moving block is fixedly connected with a The connecting rod is fixedly connected with the third motor 9 and the multi-bit disc 5, the third motor 9 drives the multi-bit disc 5 to work, the lower end of the guide frame 6 is arranged on the working platform 1, and the connecting rod passes through the guide frame 6 The upper end is slidingly connected with the upper end of the guide frame 6, and the deburring mechanism includes the fifth motor, the fifth motor base, the second threaded rod, the second moving block, the second connecting rod, the fourth motor 14, the burr grinding disc 13, and the working platform 1 is provided with a fifth motor base, the fifth motor base is provided with a fifth motor, the output shaft of the fifth motor drives the second threaded rod to rotate, the second threaded rod is threadedly connected with the second moving block, and the second moving block is connected There is a second connecting rod, and the second connecting rod is fixedly connected with a fourth motor 14 and a burr grinding disc 13, and the fourth motor 14 drives the burr grinding disc 13 to work, and the lower end of the second guide frame is arranged on the working platform 1, and the second connecting rod The upper end of the second guide frame is slidably connected with the upper end of the second guide frame. The clamping mechanism includes a cylinder bracket 16, a cylinder 11, an upper clamping block 12, a lower clamping block 3, and a first motor 4. The cylinder bracket 16 is Inverted U-shaped, the cylinder bracket 16 is provided with a cylinder 11, the piston rod of the cylinder 11 is connected with an upper clamping block 12, and the lower clamping block 3 corresponding to the position below the upper clamping block 12 is connected with the fixed block through a fixed rod, and the fixed block Set on the working platform 1, the lower end of the fixed rod is rotationally connected with the fixed block, the upper end is connected with the lower clamping block 3, the first motor 4 drives the fixed rod to rotate, and the workpiece to be processed is fixed by the upper clamping block 12 and the lower clamping block 3.
使用的时候,将待加工工件通过上夹块和下夹块固定后,第二电机传动多钻头盘向右侧移动,进行钻孔工作,钻孔完毕后,上夹块提起来,第一电机带动固定杆旋转180度,上夹块下压对待加工工件进行固定,第五电机传动毛边磨盘向左侧移动,此时,第四电机驱动进行打磨,将钻孔后留下的毛边打磨掉,此时,另外一侧的钻孔机构进行另一侧法兰盘的钻孔。When in use, after the workpiece to be processed is fixed by the upper clamping block and the lower clamping block, the second motor drives the multi-drill disc to move to the right for drilling work. After the drilling is completed, the upper clamping block is lifted, and the first motor Drive the fixed rod to rotate 180 degrees, the upper clamping block is pressed down to fix the workpiece to be processed, the fifth motor drives the burr grinding disc to move to the left, at this time, the fourth motor drives the grinding, and the burrs left after drilling are polished off. At this time, the drilling mechanism on the other side performs the drilling of the flange on the other side.
其中,所述毛边磨盘为钢丝轮。Wherein, the burr grinding disc is a wire wheel.
其中,所述上夹块和下夹块均设置有弧形槽。Wherein, both the upper clamping block and the lower clamping block are provided with arc-shaped grooves.
其中,所述气缸的活塞杆上固定有冷却水管,冷却水管通过可变形的蛇形管连接喷水头。Wherein, a cooling water pipe is fixed on the piston rod of the cylinder, and the cooling water pipe is connected to the water spray head through a deformable serpentine pipe.
虽然已详细描述了各种概念,但本领域技术人员可以理解,对于那些概念的各种修改和替代在本实用新型公开的整体教导的精神下是可以实现的。本领域技术人员运用普通技术就能够在无需过度试验的情况下实现在权利要求书中所阐明的本实用新型。还可以理解的是,所公开的特定概念仅仅是说明性的,并不意在限制本实用新型的范围,本实用新型的范围由所附权利要求书及其等同方案的全部范围来决定。While various concepts have been described in detail, those skilled in the art will appreciate that various modifications and substitutions to those concepts are possible within the spirit of the overall teachings of the present disclosure. Those skilled in the art can implement the invention set forth in the claims without undue experimentation using ordinary techniques. It should also be understood that the specific concepts disclosed are illustrative only and are not intended to limit the scope of the invention which is to be determined by the appended claims and their full scope of equivalents.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720701099.7U CN206824971U (en) | 2017-06-16 | 2017-06-16 | A kind of butterfly valve processing unit (plant) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720701099.7U CN206824971U (en) | 2017-06-16 | 2017-06-16 | A kind of butterfly valve processing unit (plant) |
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| CN206824971U true CN206824971U (en) | 2018-01-02 |
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| CN201720701099.7U Expired - Fee Related CN206824971U (en) | 2017-06-16 | 2017-06-16 | A kind of butterfly valve processing unit (plant) |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655441A (en) * | 2018-05-15 | 2018-10-16 | 繁昌县通民机械制造有限公司 | A kind of machine-building drilling machine equipment |
| CN108747391A (en) * | 2018-05-02 | 2018-11-06 | 芜湖杰诺科技有限公司 | A kind of integrated device for being ground and drilling for valve body |
| CN109623646A (en) * | 2018-12-19 | 2019-04-16 | 安徽辰源电气有限公司 | A kind of efficient grinding device of valve processing |
| CN112936683A (en) * | 2021-02-01 | 2021-06-11 | 刘万康 | Burr removing device for rubber ring of butterfly valve accessory |
| CN114367824A (en) * | 2022-01-24 | 2022-04-19 | 泛科轴承集团有限公司 | High efficiency bearing frame bull drilling chamfer continuous processing equipment |
| CN115533653A (en) * | 2022-10-17 | 2022-12-30 | 江苏华培动力科技有限公司 | High-stability butterfly valve machining device and application method thereof |
| CN116787152A (en) * | 2023-07-17 | 2023-09-22 | 杭州蓝帕流体控制设备有限公司 | Butterfly valve forming machine tool |
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2017
- 2017-06-16 CN CN201720701099.7U patent/CN206824971U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747391A (en) * | 2018-05-02 | 2018-11-06 | 芜湖杰诺科技有限公司 | A kind of integrated device for being ground and drilling for valve body |
| CN108655441A (en) * | 2018-05-15 | 2018-10-16 | 繁昌县通民机械制造有限公司 | A kind of machine-building drilling machine equipment |
| CN109623646A (en) * | 2018-12-19 | 2019-04-16 | 安徽辰源电气有限公司 | A kind of efficient grinding device of valve processing |
| CN112936683A (en) * | 2021-02-01 | 2021-06-11 | 刘万康 | Burr removing device for rubber ring of butterfly valve accessory |
| CN114367824A (en) * | 2022-01-24 | 2022-04-19 | 泛科轴承集团有限公司 | High efficiency bearing frame bull drilling chamfer continuous processing equipment |
| CN114367824B (en) * | 2022-01-24 | 2024-02-02 | 泛科轴承集团有限公司 | Multi-head drilling chamfering continuous processing equipment for high-efficiency bearing pedestal |
| CN115533653A (en) * | 2022-10-17 | 2022-12-30 | 江苏华培动力科技有限公司 | High-stability butterfly valve machining device and application method thereof |
| CN116787152A (en) * | 2023-07-17 | 2023-09-22 | 杭州蓝帕流体控制设备有限公司 | Butterfly valve forming machine tool |
| CN116787152B (en) * | 2023-07-17 | 2023-12-12 | 杭州蓝帕流体控制设备有限公司 | Butterfly valve forming machine tool |
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