CN206824451U - A kind of evaporator core body bending equipment - Google Patents

A kind of evaporator core body bending equipment Download PDF

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CN206824451U
CN206824451U CN201720508316.0U CN201720508316U CN206824451U CN 206824451 U CN206824451 U CN 206824451U CN 201720508316 U CN201720508316 U CN 201720508316U CN 206824451 U CN206824451 U CN 206824451U
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bending
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lifting
platform
frame
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黄德成
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Dongguan Csk Transmission Technology Co ltd
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Abstract

本实用新型涉及折弯设备技术领域,特别是涉及一种蒸发器芯体折弯设备,所述折弯设备包括机架、左右定位机构、折弯机构、升降夹紧机构、前后夹紧机构、滚压机构、定芯机构和控制机构,左右定位机构安装于机架,折弯机构安装于机架,升降夹紧机构安装于折弯机构,前后夹紧机构安装于折弯机构,定芯机构安装于折弯机构,控制机构电连接于左右定位机构、折弯机构、升降夹紧机构、前后夹紧机构、滚压机构和定芯机构,本实用新型折弯效果好,折弯精度高。

The utility model relates to the technical field of bending equipment, and in particular to an evaporator core bending equipment, the bending equipment comprising a frame, left and right positioning mechanisms, a bending mechanism, a lifting and clamping mechanism, a front and rear clamping mechanism, a rolling mechanism, a core fixing mechanism and a control mechanism, the left and right positioning mechanisms are installed on the frame, the bending mechanism is installed on the frame, the lifting and clamping mechanism is installed on the bending mechanism, the front and rear clamping mechanisms are installed on the bending mechanism, the core fixing mechanism is installed on the bending mechanism, and the control mechanism is electrically connected to the left and right positioning mechanisms, the bending mechanism, the lifting and clamping mechanism, the front and rear clamping mechanism, the rolling mechanism and the core fixing mechanism, the utility model has good bending effect and high bending precision.

Description

一种蒸发器芯体折弯设备A kind of evaporator core body bending equipment

技术领域technical field

本实用新型涉及折弯设备技术领域,特别是涉及一种蒸发器芯体折弯设备。The utility model relates to the technical field of bending equipment, in particular to an evaporator core bending equipment.

背景技术Background technique

蒸发器是制冷四大件中很重要的一个部件,低温的冷凝“液”体通过蒸发器,与外界的空气进行热交换,“气”化吸热,达到制冷的效果。The evaporator is a very important part of the four major components of refrigeration. The low-temperature condensed "liquid" passes through the evaporator to exchange heat with the outside air, and the "gas" absorbs heat to achieve the effect of refrigeration.

在现有的蒸发器芯体制作工艺当中,蒸发器芯体两侧折弯成型为手动压制,靠着人工的力量将平面蒸发器芯体两侧压弯90°,十分消耗人力资源,手工操作效率低下,人工成本高,工人安全保障低,容易夹到手;蒸发器芯体在压制前需放置两块定位木模,并且两端要用锁模块将其锁紧,然后再靠人力将平面蒸发器芯体两侧压弯90°,在其完工后取出,不仅操作繁琐复杂,而且取放蒸发器芯体又费时较长;另外,蒸发器芯体在定位时十分容易偏斜,在成型时会造成尺寸不稳定,影响工作效率,造成资源浪费。In the existing evaporator core manufacturing process, the bending and forming of both sides of the evaporator core is manual pressing, and the two sides of the planar evaporator core are bent 90° by manual force, which consumes a lot of human resources and manual operation. Low efficiency, high labor cost, low safety guarantee for workers, easy to be caught; before pressing the evaporator core, two positioning wooden molds need to be placed, and the two ends must be locked with locking modules, and then the plane is evaporated manually Both sides of the evaporator core are bent at 90° and taken out after completion. Not only is the operation cumbersome and complicated, but it also takes a long time to take and place the evaporator core. In addition, the evaporator core is easily deflected during positioning, It will cause dimensional instability, affect work efficiency, and cause waste of resources.

实用新型内容Utility model content

为解决上述问题,本实用新型提供一种工作原理简单,操作方便,能够有效的节省人力,折弯效果好,折弯精度高的一种蒸发器芯体折弯设备。In order to solve the above problems, the utility model provides an evaporator core bending device with simple working principle, convenient operation, effective manpower saving, good bending effect and high bending precision.

本实用新型所采用的技术方案为:一种蒸发器芯体折弯设备,包括机架、左右定位机构、折弯机构、升降夹紧机构、前后夹紧机构、滚压机构、定芯机构和控制机构,所述左右定位机构安装于机架左右两侧,所述折弯机构安装于机架上表面,所述升降夹紧机构安装于折弯机构下表面,所述前后夹紧机构安装于折弯机构两侧,所述滚压机构安装于机架、且位于折弯机构下方,所述定芯机构安装于折弯机构一侧、且位于前后夹紧机构之间,所述控制机构电连接于左右定位机构、折弯机构、升降夹紧机构、前后夹紧机构、滚压机构和定芯机构。The technical scheme adopted by the utility model is: a kind of evaporator core body bending equipment, including frame, left and right positioning mechanism, bending mechanism, lifting clamping mechanism, front and rear clamping mechanism, rolling mechanism, core fixing mechanism and Control mechanism, the left and right positioning mechanisms are installed on the left and right sides of the frame, the bending mechanism is installed on the upper surface of the frame, the lifting clamping mechanism is installed on the lower surface of the bending mechanism, and the front and rear clamping mechanisms are installed on the On both sides of the bending mechanism, the rolling mechanism is installed on the frame and is located below the bending mechanism, the core fixing mechanism is installed on one side of the bending mechanism and is located between the front and rear clamping mechanisms, and the control mechanism is electrically It is connected to the left and right positioning mechanism, bending mechanism, lifting clamping mechanism, front and rear clamping mechanism, rolling mechanism and core fixing mechanism.

对上述方案的进一步改进为,所述机架包括上架体和下架体,所述上架体安装于下架体上表面;所述左右定位机构安装于下架体,所述折弯机构和滚压机构安装于上架体。A further improvement to the above scheme is that the frame includes an upper frame body and a lower frame body, the upper frame body is installed on the upper surface of the lower frame body; the left and right positioning mechanism is installed on the lower frame body, the bending mechanism and the roller The pressing mechanism is installed on the upper frame body.

对上述方案的进一步改进为,所述折弯机构包括折弯台和折弯动力装置,所述折弯动力装置安装于折弯台一侧,所述折弯台包括第一对折台和第二对折台,所述折弯动力装置包括驱动电机、第一减速机和第二减速机,所述驱动电机驱动连接于第一减速机和第二减速机;所述第一对折台设有第一固定环和第一齿轮,所述第一固定环安装于第一对折台一端,所述第一齿轮安装于第一对折台背离第一固定环一端、并与第一固定环同心设置;所述第二对折台设有第二固定环和第二齿轮,所述第二固定环安装于第二对折台一端,所述第二齿轮安装于第二对折台背离第二固定环一端、并与第二固定环同心设置,所述第一减速机与第一齿轮正转相连,所述第二减速机与第二齿轮反转相连。A further improvement to the above solution is that the bending mechanism includes a bending table and a bending power device, the bending power device is installed on one side of the bending table, and the bending table includes a first pair of folding tables and a second Half-folding platform, the bending power device includes a drive motor, a first reducer and a second reducer, and the drive motor is connected to the first reducer and the second reducer; the first double-folding station is provided with a first A fixed ring and a first gear, the first fixed ring is installed on one end of the first double folding platform, the first gear is installed on the first double folding platform away from the first fixed ring end, and is arranged concentrically with the first fixed ring; The second folding platform is provided with a second fixed ring and a second gear, the second fixed ring is installed on one end of the second folding platform, and the second gear is installed on the second folding platform away from the second fixed ring end, and is connected with the first The two fixed rings are arranged concentrically, the first reducer is connected to the first gear in forward rotation, and the second reducer is connected to the second gear in reverse rotation.

对上述方案的进一步改进为,所述左右定位机构包括左右滑动模组,左右驱动模组和左右夹紧模组,所述左右夹紧模组可滑动安装于左右滑动模组,所述左右驱动模组安装于左右滑动模组下表面,所述左右驱动模组驱动连接于左右夹紧模组。A further improvement to the above scheme is that the left and right positioning mechanism includes a left and right sliding module, a left and right driving module and a left and right clamping module, the left and right clamping modules can be slidably installed on the left and right sliding modules, and the left and right driving modules The module is installed on the lower surface of the left and right sliding modules, and the left and right driving modules are drivingly connected to the left and right clamping modules.

对上述方案的进一步改进为,所述前后夹紧机构包括前后滑动模组、前后驱动模组和前后夹紧模组,所述前后夹紧模组可滑动安装于前后滑动模组,前后驱动模组安装于前后夹紧模组一侧,所述前后驱动模组驱动连接于前后夹紧模组。A further improvement to the above scheme is that the front and rear clamping mechanism includes front and rear sliding modules, front and rear driving modules and front and rear clamping modules, the front and rear clamping modules can be slidably installed on the front and rear sliding modules, and the front and rear driving modules The group is installed on one side of the front and rear clamping modules, and the front and rear driving modules are drivingly connected to the front and rear clamping modules.

对上述方案的进一步改进为,所述升降夹紧机构设有第一升降模组和第二升降模组,所述第一升降模组安装于第一对折台;所述第二升降模组安装于第二对折台。A further improvement to the above solution is that the lifting and clamping mechanism is provided with a first lifting module and a second lifting module, the first lifting module is installed on the first folding platform; the second lifting module is installed On the second folding table.

对上述方案的进一步改进为,所述滚压机构包括直线平台、升降平台、支撑架和滚压轮,所述支撑架可滑动安装于直线平台,所述升降平台包括升降动力模组和升降滑台,所述升降动力模组驱动连接于升降滑台,所述升降滑台安装于支撑架,所述滚压轮安装于升降滑台,所述滚压轮两侧表面开设有斜面,所述斜面朝外径倾斜。A further improvement to the above solution is that the rolling mechanism includes a linear platform, a lifting platform, a support frame and rolling wheels, the support frame is slidably mounted on the linear platform, and the lifting platform includes a lifting power module and a lifting slide platform, the lifting power module is driven and connected to the lifting slide table, the lifting slide table is installed on the support frame, the rolling wheel is installed on the lifting slide table, slopes are provided on both sides of the rolling wheel, and the The bevel slopes toward the outer diameter.

对上述方案的进一步改进为,所述定芯机构安装于第一齿轮和第二齿轮位置,所述定芯机构包括推进模组和定芯轴,所述定芯轴安装于推进模组,所述定芯轴和第一固定环与第二固定环同心设置。A further improvement to the above solution is that the core-fixing mechanism is installed at the position of the first gear and the second gear, the core-fixing mechanism includes a propulsion module and a fixed core shaft, and the core-fixing shaft is installed on the propulsion module, so The fixed mandrel and the first fixed ring are arranged concentrically with the second fixed ring.

本实用新型的有益效果为:The beneficial effects of the utility model are:

1、一种蒸发器芯体折弯设备,一方面,设有机架、左右定位机构、折弯机构、升降夹紧机构、前后夹紧机构、滚压机构、定芯机构和控制机构,通过机架起到支撑固定效果,通过左右定位机构对芯体起到左右位置的定位效果,通过折弯机构将芯体折弯,通过升降夹紧机构将芯体上升与前后夹紧机构将芯体夹紧固定,固定效果好,通过滚压机构对芯体滚压,提高折弯效果,通过定芯机构将芯体折弯位置定位,定位效果好,通过控制机构控制本实用新型工作,操作简单,控制效果好;第二方面,所述左右定位机构安装于机架左右两侧,便于对芯体左右位置定位,定位效果好,安装方便,所述折弯机构安装于机架上表面,便于对芯体折弯,安装方便,所述升降夹紧机构安装于折弯机构下表面,便于驱动折弯机构升降对芯体夹紧固定,提高固定效果;第三方面,所述前后夹紧机构安装于折弯机构前后两侧,便于对芯体前后位置进行夹紧固定,提高固定效果,所述滚压机构安装于机架,且位于折弯机构下方,通过便于滚压机构对芯体下表面滚压,便于对芯体折弯,提高折弯效果;第四方面,所述定芯机构安装于折弯机构一侧,便于对芯体折弯位置定位折弯,提高折弯效果,且位于前后夹紧机构中心位置,能够进一步提高折弯效果,折弯效果好;第五方面,所述控制机构电连接于左右定位机构、折弯机构、升降夹紧机构、前后夹紧机构、滚压机构和定芯机构,便于控制机构进行控制,控制效果好。1. An evaporator core bending device, on the one hand, it is equipped with a frame, a left and right positioning mechanism, a bending mechanism, a lifting clamping mechanism, a front and rear clamping mechanism, a rolling mechanism, a core fixing mechanism and a control mechanism, through The frame plays the role of supporting and fixing. The left and right positioning mechanism can position the core body to the left and right. The core body is bent by the bending mechanism. Clamping and fixing, the fixing effect is good, the rolling mechanism is used to roll the core body to improve the bending effect, the bending position of the core body is positioned by the core fixing mechanism, the positioning effect is good, the utility model is controlled by the control mechanism, and the operation is simple , the control effect is good; the second aspect, the left and right positioning mechanism is installed on the left and right sides of the frame, which is convenient for positioning the left and right positions of the core body, the positioning effect is good, and the installation is convenient. The bending mechanism is installed on the upper surface of the frame, which is convenient Bending the core body is easy to install. The lifting and clamping mechanism is installed on the lower surface of the bending mechanism, which is convenient to drive the bending mechanism to lift and clamp the core body to improve the fixing effect; in the third aspect, the front and rear clamping mechanisms Installed on the front and rear sides of the bending mechanism, it is convenient to clamp and fix the front and rear positions of the core body, and improve the fixing effect. The rolling mechanism is installed on the frame and is located below the bending mechanism. The surface is rolled, which is convenient for bending the core body and improving the bending effect; in the fourth aspect, the core fixing mechanism is installed on one side of the bending mechanism, which is convenient for positioning the bending position of the core body and improving the bending effect, and Located at the center of the front and rear clamping mechanisms, the bending effect can be further improved and the bending effect is good; in the fifth aspect, the control mechanism is electrically connected to the left and right positioning mechanisms, bending mechanisms, lifting and clamping mechanisms, front and rear clamping mechanisms, rolling The pressing mechanism and the core fixing mechanism are convenient for the control mechanism to control, and the control effect is good.

2、所述机架包括上架体和下架体,所述上架体安装于下架体上表面中心位置,所述左右定位机构安装于下架体,便于对任意大小的芯体进行固定,提高固定效果;所述折弯机构和滚压机构安装于上架体,便于对芯体滚压和折弯,折弯效果好。2. The frame includes an upper frame body and a lower frame body, the upper frame body is installed at the center of the upper surface of the lower frame body, and the left and right positioning mechanisms are installed on the lower frame body, which is convenient for fixing core bodies of any size and improving Fixed effect; the bending mechanism and rolling mechanism are installed on the upper frame body, which is convenient for rolling and bending the core body, and the bending effect is good.

3、所述折弯机构,一方面,设有折弯台、折弯动力装置和校正组件,通过折弯台对产品进行折弯,折弯效果好,通过折弯动力装置驱动折弯台进行折弯,驱动效果好,第二方面,所述折弯台包括第一对折台和第二对折台,通过第一对折台与第二对折台九十度合并对产品进行折弯,折弯效果好;第三方面,所述折弯动力装置包括驱动电机、第一减速机和第二减速机,所述驱动电机驱动连接于第一减速机和第二减速机,驱动效果好,提高工作效率,提高折弯效果;第四方面,所述第一对折台设有第一固定环和第一齿轮,所述第一固定环安装于第一对折台一端,所述第一齿轮安装于第一对折台背离第一固定环一端,并与第一固定环同心设置,所述第一减速机正转与第一齿轮相连,通过第一减速机驱动第一齿轮带动第一对折台旋转,稳定性好,提高折弯效果及折弯精度;所述第二对折台设有第二固定环和第二齿轮,所述第二齿轮安装于第二对折台背离第二固定环一端,并与第二固定环同心设置,所述第二减速机反转与第二齿轮相连,通过第二减速机驱动驱动第二齿轮带动第二对折台旋转,稳定性好,能够进一步提高本实用新型的折弯效果及折弯精度。3. The bending mechanism, on the one hand, is equipped with a bending table, a bending power device and a correction component, and the product is bent through the bending table, and the bending effect is good, and the bending table is driven by the bending power device to perform bending. Bending, the driving effect is good. In the second aspect, the bending table includes a first double folding table and a second double folding table, and the product is bent by combining the first double folding table and the second double folding table at 90 degrees, and the bending effect is Good; in the third aspect, the bending power device includes a drive motor, a first reducer and a second reducer, the drive motor is connected to the first reducer and the second reducer, the driving effect is good, and the work efficiency is improved , to improve the bending effect; in the fourth aspect, the first folding platform is provided with a first fixed ring and a first gear, the first fixed ring is installed on one end of the first folding platform, and the first gear is installed on the first The folding platform is away from one end of the first fixed ring and is arranged concentrically with the first fixed ring. The first reducer is forwardly rotated and connected to the first gear, and the first gear is driven by the first reducer to drive the first folding platform to rotate. Good, to improve the bending effect and bending accuracy; the second double folding table is provided with a second fixed ring and a second gear, and the second gear is installed on the end of the second double folding table away from the second fixed ring, and is connected with the second double folding table. The fixed ring is set concentrically, the second reducer is reversed and connected with the second gear, and the second gear is driven by the second reducer to drive the second folding table to rotate, which has good stability and can further improve the bending effect of the utility model and bending accuracy.

4、所述左右定位机构包括左右滑动模组,左右驱动模组和左右夹紧模组,所述左右夹紧模组可滑动安装于左右滑动模组,所述左右驱动模组安装于左右滑动模组下表面,所述左右驱动模组驱动连接于左右夹紧模组,通过左右驱动模组驱动左右夹紧模组在左右滑动模组上滑动,使得左右夹紧模组将产品的左右位置夹紧校正,校正效果好,提高折弯精度。4. The left and right positioning mechanism includes a left and right sliding module, a left and right driving module and a left and right clamping module. The lower surface of the module, the left and right driving modules are driven and connected to the left and right clamping modules, and the left and right clamping modules are driven by the left and right driving modules to slide on the left and right sliding modules, so that the left and right clamping modules will control the left and right positions of the product. Clamping correction, the correction effect is good, and the bending accuracy is improved.

5、所述前后夹紧机构包括前后滑动模组、前后驱动模组和前后夹紧模组,所述前后夹紧模组可滑动安装于前后滑动模组,前后驱动模组安装于前后夹紧模组一侧,所述前后驱动模组驱动连接于前后夹紧模组,通过前后驱动模组驱动前后夹紧模组在前后滑动模组上滑动,使得前后夹紧模组将产品的前后位置夹紧校正,校正效果好,提高折弯精度。5. The front and rear clamping mechanism includes a front and rear sliding module, a front and rear driving module and a front and rear clamping module. On one side of the module, the front and rear drive modules are driven and connected to the front and rear clamping modules, and the front and rear clamping modules are driven by the front and rear drive modules to slide on the front and rear sliding modules, so that the front and rear clamping modules will control the front and rear positions of the product. Clamping correction, the correction effect is good, and the bending accuracy is improved.

6、所述升降夹紧机构设有第一升降模组和第二升降模组,通过第一升降模组提高第一对折台的折弯效果,通过第二升降模组提高第二对折台的折弯效果;所述第一升降模组安装于第一对折台,提高折弯效果和折弯精度;所述第二升降模组安装于第二对折台,能够在折弯过程中通过第二升降模组提高产品的折弯效果和折弯精度。6. The lifting and clamping mechanism is provided with a first lifting module and a second lifting module. The first lifting module improves the bending effect of the first folding table, and the second lifting module improves the bending effect of the second folding table. Bending effect; the first lifting module is installed on the first double folding table to improve the bending effect and bending accuracy; the second lifting module is installed on the second double folding table, which can pass through the second folding table during the bending process. The lifting module improves the bending effect and bending accuracy of the product.

7、所述滚压机构,一方面,包括直线平台、升降平台、支撑架和滚压轮,通过直线平台起到直线运动效果,通过升降平台起到升降运动效果,通过支撑架起到支撑固定效果,通过滚压轮起到对产品的滚压效果,滚压效果好;第二方面,所述支撑架可滑动安装于直线平台,所述升降平台包括升降动力模组和升降滑台,所述升降动力模组驱动连接于升降滑台,所述升降滑台安装于支撑架,安装效果好,提高支撑效果,通过直线平台驱动支撑架直线运动,驱动效果好,通过升降动力模组驱动升降滑台升降,驱动效果好,提高工作效率;第三方面,所述滚压轮安装于升降滑台,通过升降滑台驱动滚压轮上下滑动对产品滚压,滚压效果好,所述滚压轮两侧表面开设有斜面,所述斜面朝外径倾斜,通过斜面能够进一步提高滚压效果,滚压效果好,便于对产品折弯。7. The rolling mechanism, on the one hand, includes a linear platform, a lifting platform, a support frame and a rolling wheel. The linear movement effect is achieved through the linear platform, the lifting movement effect is achieved through the lifting platform, and the support and fixation is achieved through the support frame. Effect, the rolling effect on the product is achieved through the rolling wheel, and the rolling effect is good; the second aspect, the support frame can be slidably installed on the linear platform, and the lifting platform includes a lifting power module and a lifting slide table. The lifting power module is driven and connected to the lifting slide, and the lifting slide is installed on the support frame, which has a good installation effect and improves the support effect. The linear movement of the support frame is driven by the linear platform, and the driving effect is good. The slide table goes up and down, the driving effect is good, and the work efficiency is improved; the third aspect, the rolling wheel is installed on the lifting slide table, and the rolling wheel is driven to slide up and down by the lifting slide table to roll the product, and the rolling effect is good. There are slopes on both sides of the pressure roller, and the slopes are inclined toward the outer diameter. The rolling effect can be further improved through the slopes, and the rolling effect is good, which is convenient for bending the product.

8、所述定芯机构安装于第一齿轮和第二齿轮位置,所述定芯机构包括推进模组和定芯轴,所述定芯轴安装于推进模组,所述定芯轴和第一固定环与第二固定环同心设置,一方面,便于定芯轴穿入第一齿轮与第二齿轮在第一固定环和第二固定环位置固定,固定效果好,另一方面,同心度高,能够有效的提高折弯机构对芯体的折弯效果,同时提高折弯效率。8. The core-fixing mechanism is installed at the position of the first gear and the second gear. The core-fixing mechanism includes a propulsion module and a core-fixing shaft. The core-fixing shaft is installed on the propulsion module. The core-fixing shaft and the A fixed ring and the second fixed ring are arranged concentrically. On the one hand, it is convenient for the fixed mandrel to penetrate the first gear and the second gear to be fixed at the positions of the first fixed ring and the second fixed ring. The fixing effect is good. On the other hand, the concentricity High, can effectively improve the bending effect of the bending mechanism on the core body, and at the same time improve the bending efficiency.

附图说明Description of drawings

图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;

图2为本实用新型的另一视角的立体图;Fig. 2 is the perspective view of another angle of view of the utility model;

图3为本实用新型折弯机构的立体图;Fig. 3 is a perspective view of the utility model bending mechanism;

图4为本实用新型折弯机构另一视角的立体图;Fig. 4 is a perspective view of another angle of view of the bending mechanism of the present invention;

图5为本实用新型的滚压机构的立体图;Fig. 5 is a perspective view of the rolling mechanism of the present invention;

图6为本实用新型的定芯机构的立体图。Fig. 6 is a perspective view of the core fixing mechanism of the present invention.

附图标识:折弯设备100、机架110、上架体111、下架体112、左右定位机构120、左右滑动模组121、左右驱动模组122、左右夹紧模组123、折弯机构130、折弯台131、第一对折台131a、第二对折台131b、第一固定环131c、第一齿轮131d、第二固定环131e、第二齿轮131f、折弯动力装置132、驱动电机132a、第一减速机132b、第二减速机132c、升降夹紧机构140、第一升降模组141、第二升降模组142、前后夹紧机构150、前后滑动模组151、前后驱动模组152、前后夹紧模组153、滚压机构160、直线平台161、升降平台162、升降动力模组162a、升降滑台162b、支撑架163、滚压轮164、斜面164a、定芯机构170、推进模组171、定芯轴172、控制机构180。Drawings: bending equipment 100, frame 110, upper frame body 111, lower frame body 112, left and right positioning mechanism 120, left and right sliding module 121, left and right driving module 122, left and right clamping module 123, bending mechanism 130 , Bending table 131, first double folding table 131a, second double folding table 131b, first fixed ring 131c, first gear 131d, second fixed ring 131e, second gear 131f, bending power device 132, drive motor 132a, The first reducer 132b, the second reducer 132c, the lifting clamping mechanism 140, the first lifting module 141, the second lifting module 142, the front and rear clamping mechanism 150, the front and rear sliding modules 151, the front and rear driving modules 152, Front and rear clamping module 153, rolling mechanism 160, linear platform 161, lifting platform 162, lifting power module 162a, lifting slide 162b, support frame 163, rolling wheel 164, inclined surface 164a, centering mechanism 170, push mold Group 171, fixed mandrel 172, control mechanism 180.

具体实施方式detailed description

下面将结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.

如图1~图2所示,分别为本实用新型不同视角的立体图。As shown in Figures 1 to 2, they are respectively perspective views of different viewing angles of the utility model.

一种蒸发器芯体折弯设备100,包括机架110、左右定位机构120、折弯机构130、升降夹紧机构140、前后夹紧机构150、滚压机构160、定芯机构170和控制机构180,所述左右定位机构120安装于机架110左右两侧,所述折弯机构130安装于机架110上表面,所述升降夹紧机构140安装于折弯机构130下表面,所述前后夹紧机构150安装于折弯机构130前后两侧,所述滚压机构160安装于机架110,且位于折弯机构130下方,所述定芯机构170安装于折弯机构130一侧,且位于前后夹紧机构150中心位置,所述控制机构180电连接于左右定位机构120、折弯机构130、升降夹紧机构140、前后夹紧机构150、滚压机构160和定芯机构170。An evaporator core bending device 100, including a frame 110, a left and right positioning mechanism 120, a bending mechanism 130, a lifting clamping mechanism 140, a front and rear clamping mechanism 150, a rolling mechanism 160, a core fixing mechanism 170 and a control mechanism 180, the left and right positioning mechanisms 120 are installed on the left and right sides of the frame 110, the bending mechanism 130 is installed on the upper surface of the frame 110, the lifting and clamping mechanism 140 is installed on the lower surface of the bending mechanism 130, the front and rear The clamping mechanism 150 is installed on the front and rear sides of the bending mechanism 130, the rolling mechanism 160 is installed on the frame 110, and is located below the bending mechanism 130, the core fixing mechanism 170 is installed on one side of the bending mechanism 130, and Located at the center of the front and rear clamping mechanism 150, the control mechanism 180 is electrically connected to the left and right positioning mechanism 120, the bending mechanism 130, the lifting and lowering clamping mechanism 140, the front and rear clamping mechanism 150, the rolling mechanism 160 and the centering mechanism 170.

一方面,设有机架110、左右定位机构120、折弯机构130、升降夹紧机构140、前后夹紧机构150、滚压机构160、定芯机构170和控制机构180,通过机架110起到支撑固定效果,通过左右定位机构120对芯体起到左右位置的定位效果,通过折弯机构130将芯体折弯,通过升降夹紧机构140将芯体上升与前后夹紧机构150将芯体夹紧固定,固定效果好,通过滚压机构160对芯体滚压,提高折弯效果,通过定芯机构170将芯体折弯位置定位,定位效果好,通过控制机构180控制本实用新型工作,操作简单,控制效果好;第二方面,所述左右定位机构120安装于机架110左右两侧,便于对芯体左右位置定位,定位效果好,安装方便,所述折弯机构130安装于机架110上表面,便于对芯体折弯,安装方便,所述升降夹紧机构140安装于折弯机构130下表面,便于驱动折弯机构130升降对芯体夹紧固定,提高固定效果;第三方面,所述前后夹紧机构150安装于折弯机构130前后两侧,便于对芯体前后位置进行夹紧固定,提高固定效果,所述滚压机构160安装于机架110,且位于折弯机构130下方,通过便于滚压机构160对芯体下表面滚压,便于对芯体折弯,提高折弯效果;第四方面,所述定芯机构170安装于折弯机构130一侧,便于对芯体折弯位置定位折弯,提高折弯效果,且位于前后夹紧机构150中心位置,能够进一步提高折弯效果,折弯效果好;第五方面,所述控制机构180电连接于左右定位机构120、折弯机构130、升降夹紧机构140、前后夹紧机构150、滚压机构160和定芯机构170,便于控制机构180进行控制,控制效果好。On the one hand, a frame 110, a left and right positioning mechanism 120, a bending mechanism 130, a lifting clamping mechanism 140, a front and rear clamping mechanism 150, a rolling mechanism 160, a core fixing mechanism 170 and a control mechanism 180 are provided. To support and fix the effect, the left and right positioning mechanism 120 has the positioning effect on the core body, the core body is bent by the bending mechanism 130, the core body is raised by the lifting and clamping mechanism 140, and the front and rear clamping mechanism 150 fixes the core. The body is clamped and fixed, and the fixing effect is good. The rolling mechanism 160 is used to roll the core body to improve the bending effect. The core body is positioned by the core fixing mechanism 170, and the positioning effect is good. work, simple operation, and good control effect; secondly, the left and right positioning mechanism 120 is installed on the left and right sides of the frame 110, which is convenient for positioning the left and right positions of the core body, the positioning effect is good, and the installation is convenient. The bending mechanism 130 is installed On the upper surface of the frame 110, it is convenient to bend the core and easy to install. The lifting and clamping mechanism 140 is installed on the lower surface of the bending mechanism 130, which is convenient to drive the bending mechanism 130 to lift and clamp and fix the core to improve the fixing effect In the third aspect, the front and rear clamping mechanism 150 is installed on the front and rear sides of the bending mechanism 130, which is convenient for clamping and fixing the front and rear positions of the core body and improving the fixing effect. The rolling mechanism 160 is installed on the frame 110, and Located below the bending mechanism 130, by facilitating the rolling mechanism 160 to roll the lower surface of the core body, it is convenient to bend the core body and improve the bending effect; in the fourth aspect, the core fixing mechanism 170 is installed on the bending mechanism 130- side, it is convenient to locate the bending position of the core body and improve the bending effect, and it is located at the center of the front and rear clamping mechanism 150, which can further improve the bending effect and the bending effect is good; the fifth aspect, the control mechanism 180 is electrically Connected to the left and right positioning mechanism 120, the bending mechanism 130, the lifting clamping mechanism 140, the front and rear clamping mechanism 150, the rolling mechanism 160 and the core fixing mechanism 170, it is convenient for the control mechanism 180 to control, and the control effect is good.

机架110包括上架体111和下架体112,所述上架体111安装于下架体112上表面中心位置,所述左右定位机构120安装于下架体112,便于对任意大小的芯体进行固定,提高固定效果;所述折弯机构130和滚压机构160安装于上架体111,便于对芯体滚压和折弯,折弯效果好。The frame 110 includes an upper frame body 111 and a lower frame body 112, the upper frame body 111 is installed at the center position of the upper surface of the lower frame body 112, and the left and right positioning mechanism 120 is installed on the lower frame body 112, which is convenient for core bodies of any size Fixed to improve the fixing effect; the bending mechanism 130 and the rolling mechanism 160 are installed on the upper frame body 111, which is convenient for rolling and bending the core body, and the bending effect is good.

左右定位机构120包括左右滑动模组121,左右驱动模组122和左右夹紧模组123,所述左右夹紧模组123可滑动安装于左右滑动模组121,所述左右驱动模组122安装于左右滑动模组121下表面,所述左右驱动模组122驱动连接于左右夹紧模组123,通过左右驱动模组122驱动左右夹紧模组123在左右滑动模组121上滑动,使得左右夹紧模组123将产品的左右位置夹紧校正,校正效果好,提高折弯精度。The left and right positioning mechanism 120 includes a left and right sliding module 121, a left and right driving module 122 and a left and right clamping module 123. On the lower surface of the left and right sliding modules 121, the left and right driving modules 122 are drivingly connected to the left and right clamping modules 123, and the left and right clamping modules 123 are driven by the left and right driving modules 122 to slide on the left and right sliding modules 121, so that the left and right The clamping module 123 clamps and corrects the left and right positions of the product, which has a good correction effect and improves the bending accuracy.

如图3~图4所示,分别为折弯机构不同视角的立体图。As shown in Figures 3 to 4, they are perspective views of the bending mechanism from different angles of view.

折弯机构130,一方面,设有折弯台131和折弯动力装置132,通过折弯台131对产品进行折弯,折弯效果好,通过折弯动力装置132驱动折弯台131进行折弯,驱动效果好,第二方面,所述折弯台131包括第一对折台131a和第二对折台131b,通过第一对折台131a与第二对折台131b九十度合并对产品进行折弯,折弯效果好;第三方面,所述折弯动力装置132包括驱动电机132a、第一减速机132b和第二减速机132c,所述驱动电机132a驱动连接于第一减速机132b和第二减速机132c,驱动效果好,提高工作效率,提高折弯效果;第四方面,所述第一对折台131a设有第一固定环131c和第一齿轮131d,所述第一固定环131c安装于第一对折台131a一端,所述第一齿轮131d安装于第一对折台131a背离第一固定环131c一端,并与第一固定环131c同心设置,所述第一减速机132b正转与第一齿轮131d相连,通过第一减速机132b驱动第一齿轮131d带动第一对折台131a旋转,稳定性好,提高折弯效果及折弯精度;所述第二对折台131b设有第二固定环131e和第二齿轮131f,所述第二齿轮131f安装于第二对折台131b背离第二固定环131e一端,并与第二固定环131e同心设置,所述第二减速机132c反转与第二齿轮131f相连,通过第二减速机132c驱动驱动第二齿轮131f带动第二对折台131b旋转,稳定性好,能够进一步提高本实用新型的折弯效果及折弯精度。The bending mechanism 130, on the one hand, is equipped with a bending table 131 and a bending power device 132, and the product is bent through the bending table 131, and the bending effect is good, and the bending table 131 is driven by the bending power device 132 to perform bending The driving effect is good. In the second aspect, the bending station 131 includes a first folding station 131a and a second folding station 131b, and the product is bent by combining the first folding station 131a and the second folding station 131b at ninety degrees , the bending effect is good; in the third aspect, the bending power device 132 includes a drive motor 132a, a first reducer 132b and a second reducer 132c, and the drive motor 132a is drivingly connected to the first reducer 132b and the second reducer 132b. Reducer 132c has a good driving effect, improves work efficiency, and improves bending effect; in the fourth aspect, the first folding platform 131a is provided with a first fixed ring 131c and a first gear 131d, and the first fixed ring 131c is installed on One end of the first folding platform 131a, the first gear 131d is installed on the end of the first folding platform 131a away from the first fixed ring 131c, and is concentrically arranged with the first fixed ring 131c, and the first speed reducer 132b rotates forwardly with the first fixed ring 131c. The gears 131d are connected, and the first gear 131d is driven by the first reducer 132b to drive the first double folding table 131a to rotate, which has good stability and improves the bending effect and bending accuracy; the second double folding table 131b is provided with a second fixing ring 131e And the second gear 131f, the second gear 131f is installed on the end of the second folding table 131b away from the second fixed ring 131e, and is concentrically arranged with the second fixed ring 131e, and the second speed reducer 132c reverses with the second gear 131f is connected, and the second gear 131f is driven by the second reducer 132c to drive the second folding platform 131b to rotate, which has good stability and can further improve the bending effect and bending accuracy of the present invention.

升降夹紧机构140设有第一升降模组141和第二升降模组142,通过第一升降模组141提高第一对折台131a的折弯效果,通过第二升降模组142提高第二对折台131b的折弯效果;所述第一升降模组141安装于第一对折台131a,提高折弯效果和折弯精度;所述第二升降模组142安装于第二对折台131b,能够在折弯过程中通过第二升降模组142提高产品的折弯效果和折弯精度。The lifting and clamping mechanism 140 is provided with a first lifting module 141 and a second lifting module 142. The first lifting module 141 improves the bending effect of the first half-folding table 131a, and the second lifting module 142 improves the bending effect of the second half-folding. The bending effect of the platform 131b; the first lifting module 141 is installed on the first double folding platform 131a to improve the bending effect and bending accuracy; the second lifting module 142 is installed on the second double folding platform 131b, which can During the bending process, the bending effect and bending accuracy of the product are improved through the second lifting module 142 .

前后夹紧机构150包括前后滑动模组151、前后驱动模组152和前后夹紧模组153,所述前后夹紧模组153可滑动安装于前后滑动模组151,前后驱动模组152安装于前后夹紧模组153一侧,所述前后驱动模组152驱动连接于前后夹紧模组153,通过前后驱动模组152驱动前后夹紧模组153在前后滑动模组151上滑动,使得前后夹紧模组153将产品的前后位置夹紧校正,校正效果好,提高折弯精度。The front and rear clamping mechanism 150 includes a front and rear sliding module 151, a front and rear driving module 152 and a front and rear clamping module 153. On one side of the front and rear clamping modules 153, the front and rear drive modules 152 are drivingly connected to the front and rear clamping modules 153, and the front and rear drive modules 152 drive the front and rear clamping modules 153 to slide on the front and rear sliding modules 151, so that the front and rear The clamping module 153 clamps and corrects the front and rear positions of the product, which has a good correction effect and improves the bending accuracy.

如图5所示,为滚压机构的立体图。As shown in FIG. 5 , it is a perspective view of the rolling mechanism.

滚压机构160,一方面,包括直线平台161、升降平台162、支撑架163和滚压轮164,通过直线平台161起到直线运动效果,通过升降平台162起到升降运动效果,通过支撑架163起到支撑固定效果,通过滚压轮164起到对产品的滚压效果,滚压效果好;第二方面,所述支撑架163可滑动安装于直线平台161,所述升降平台162包括升降动力模组162a和升降滑台162b,所述升降动力模组162a驱动连接于升降滑台162b,所述升降滑台162b安装于支撑架163,安装效果好,提高支撑效果,通过直线平台161驱动支撑架163直线运动,驱动效果好,通过升降动力模组162a驱动升降滑台162b升降,驱动效果好,提高工作效率;第三方面,所述滚压轮164安装于升降滑台162b,通过升降滑台162b驱动滚压轮164上下滑动对产品滚压,滚压效果好,所述滚压轮164两侧表面开设有斜面164a,所述斜面164a朝外径倾斜,通过斜面164a能够进一步提高滚压效果,滚压效果好,便于对产品折弯。The rolling mechanism 160, on the one hand, includes a linear platform 161, a lifting platform 162, a support frame 163 and a rolling wheel 164. The linear motion effect is achieved through the linear platform 161, the lifting motion effect is achieved through the lifting platform 162, and the lifting motion effect is achieved through the support frame 163. It plays a supporting and fixing effect, and the rolling wheel 164 plays a rolling effect on the product, and the rolling effect is good; in the second aspect, the support frame 163 is slidably installed on the linear platform 161, and the lifting platform 162 includes lifting power Module 162a and lifting slide 162b, the lifting power module 162a is driven and connected to the lifting slide 162b, and the lifting slide 162b is installed on the support frame 163, the installation effect is good, and the support effect is improved. The linear platform 161 is driven and supported The frame 163 moves in a straight line, and the driving effect is good. The lifting slide table 162b is driven up and down through the lifting power module 162a, which has a good driving effect and improves work efficiency; The table 162b drives the rolling wheel 164 to slide up and down to roll the product, and the rolling effect is good. There are inclined surfaces 164a on both sides of the rolling wheel 164, and the inclined surface 164a is inclined toward the outer diameter. The rolling can be further improved by the inclined surface 164a. The effect, the rolling effect is good, and it is convenient to bend the product.

如图6所示,为定芯机构的立体图。As shown in FIG. 6 , it is a perspective view of the centering mechanism.

定芯机构170安装于第一齿轮131d和第二齿轮131f位置,所述定芯机构170包括推进模组171和定芯轴172,所述定芯轴172安装于推进模组171,所述定芯轴172和第一固定环131c与第二固定环131e同心设置,一方面,便于定芯轴172穿入第一齿轮131d与第二齿轮131f在第一固定环131c和第二固定环131e位置固定,固定效果好,另一方面,同心度高,能够有效的提高折弯机构130对芯体的折弯效果,同时提高折弯效率。The core-fixing mechanism 170 is installed on the position of the first gear 131d and the second gear 131f. The core-fixing mechanism 170 includes a propulsion module 171 and a core-fixing shaft 172. The core-fixing shaft 172 is installed on the propelling module 171. The mandrel 172 and the first fixed ring 131c are arranged concentrically with the second fixed ring 131e. On the one hand, it is convenient for the fixed mandrel 172 to pass through the first gear 131d and the second gear 131f at the position of the first fixed ring 131c and the second fixed ring 131e Fixed, the fixing effect is good, on the other hand, the concentricity is high, which can effectively improve the bending effect of the bending mechanism 130 on the core body, and at the same time improve the bending efficiency.

综上:本实用新型工作原理简单,操作方便,能够有效的节省人力,折弯效果好,折弯精度高。To sum up: the utility model has simple working principle, convenient operation, can effectively save manpower, has good bending effect and high bending precision.

以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.

Claims (8)

1. a kind of evaporator core bending equipment, including it is frame, left and right detent mechanism, bending mechanism, lifting and clamping mechanism, front and rear Clamp system, rolling mechanism, core setting machine structure and controlling organization, it is characterised in that:The left and right detent mechanism is installed on a frame left side Right both sides, the bending mechanism are installed on frame upper surface, and the lifting and clamping mechanism is installed on bending mechanism lower surface, described Front and rear clamp system is installed on bending mechanism both sides, and the rolling mechanism is installed on frame and below bending mechanism, described Core setting machine structure is installed on bending mechanism side and between front and rear clamp system, and it is fixed that the controlling organization is electrically connected to left and right Position mechanism, bending mechanism, lifting and clamping mechanism, front and rear clamp system, rolling mechanism and core setting machine structure.
A kind of 2. evaporator core bending equipment according to claim 1, it is characterised in that:The frame includes upper frame And lower frame, the upper frame are installed on lower frame upper surface;The left and right detent mechanism is installed on lower frame, the bender Structure and rolling mechanism are installed on upper frame.
A kind of 3. evaporator core bending equipment according to claim 2, it is characterised in that:The bending mechanism includes folding Curved and bending power set, the bending power set are installed on bending platform side, and the bending platform includes the first doubling platform With the second doubling platform, the bending power set include motor, the first reductor and the second reductor, the motor Drive connection is in the first reductor and the second reductor;The first doubling platform is provided with the first retainer ring and first gear, described First retainer ring is installed on first doubling platform one end, and the first gear is installed on the first doubling platform and deviates from the first retainer ring one Hold and be arranged concentrically with the first retainer ring;The second doubling platform is provided with the second retainer ring and second gear, and described second fixes Ring is installed on second doubling platform one end, and the second gear is installed on the second doubling platform away from second retainer ring one end and with the Two retainer rings are arranged concentrically, and first reductor rotates forward with first gear to be connected, and second reductor and second gear are anti- Phase inversion connects.
A kind of 4. evaporator core bending equipment according to claim 1, it is characterised in that:The left and right detent mechanism bag Include the module that horizontally slips, left and right driving module and left and right and clamp module, it is sliding that the left and right clamping module is slidably mounted at left and right Dynamic model group, the left and right driving module are installed on the module lower surface that horizontally slips, and the left and right driving module drive connection is in a left side Right clamping module.
A kind of 5. evaporator core bending equipment according to claim 1, it is characterised in that:The front and rear clamp system bag Include and slide back and forth module, front and rear driving module and front and rear clamping module, the front and rear module that clamps is slidably mounted at front and rear cunning Dynamic model group, front and rear driving module are installed on front and rear clamping module side, and the front and rear driving module drive connection is in front and rear clamping Module.
A kind of 6. evaporator core bending equipment according to claim 3, it is characterised in that:The lifting and clamping mechanism is set There are the first lifting module and the second lifting module, the first lifting module drive connection is in the first doubling platform;Described second liter Module drive connection drops in the second doubling platform.
A kind of 7. evaporator core bending equipment according to claim 1, it is characterised in that:The rolling mechanism includes straight Line platform, hoistable platform, support frame and rolling wheel, support frame as described above are slidably mounted at linear platform, the hoistable platform bag Lifting drive module and lifting sliding table are included, the lifting drive module drive connection is in lifting sliding table, the lifting sliding table installation In support frame, the rolling wheel is installed on lifting sliding table, and the rolling wheel both side surface offers inclined-plane, and the inclined-plane is towards external diameter Tilt.
A kind of 8. evaporator core bending equipment according to claim 3, it is characterised in that:The core setting machine structure is installed on First gear and second gear position, the core setting machine structure include promoting module and centering spindle, the centering spindle to be installed on propulsion Module, the centering spindle and the first retainer ring are arranged concentrically with the second retainer ring.
CN201720508316.0U 2017-05-09 2017-05-09 A kind of evaporator core body bending equipment Withdrawn - After Issue CN206824451U (en)

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Application Number Priority Date Filing Date Title
CN201720508316.0U CN206824451U (en) 2017-05-09 2017-05-09 A kind of evaporator core body bending equipment

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106944513A (en) * 2017-05-09 2017-07-14 东莞希思克传动科技有限公司 Evaporator core bending equipment and bending method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106944513A (en) * 2017-05-09 2017-07-14 东莞希思克传动科技有限公司 Evaporator core bending equipment and bending method thereof
CN106944513B (en) * 2017-05-09 2019-03-19 东莞希思克传动科技有限公司 Evaporator core bending equipment and bending method thereof

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