CN206824071U - An automatic stamp album PVC film pasting production line - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及邮票粘贴在邮册内的技术领域,具体而言,涉及一种自动集邮册PVC膜粘贴生产线。The utility model relates to the technical field of pasting stamps in postal albums, in particular to an automatic stamp collection PVC film pasting production line.
背景技术Background technique
现有技术中邮票粘贴过程中作业人员根据版面排布的需要,用装满胶水的塑料瓶在版面的一面上一条一条地涂上胶水,然后将装有邮票的胶片粘贴上去。采用这种人工粘贴的方式工作效率低,而且涂胶很不美观;另外,工作人员长时间与胶水接触影响身体健康。In the prior art, in the pasting process of stamps, the operator uses a plastic bottle filled with glue to smear glue one by one on one side of the layout according to the needs of the layout, and then sticks the film with the stamps on. The working efficiency of this manual pasting method is low, and the glue application is very unattractive; in addition, the staff contact with the glue for a long time will affect their health.
例如授权公告号为CN 2885590 Y的中国实用新型专利,其公开了一种邮票纪念册,通过在册页上设有薄膜,薄膜一端通过胶水或其他粘贴剂粘在册页上,邮票可从另一端插入,可起到很好的固定、防潮、保护邮票的优点,册页优选采用上等宣纸制作,并结合邮票配以印刷相应的文字和图案为背景,具有极高的文化品位和收藏价值。但采用人工粘贴的方式工作效率低,而且涂胶很不美观;另外,工作人员长时间与胶水接触影响身体健康。For example, the Chinese utility model patent whose authorization notification number is CN 2885590 Y discloses a commemorative postage stamp album. A film is provided on the album, and one end of the film is glued to the album by glue or other adhesives, and stamps can be inserted from the other end. It can play the advantages of fixing, moisture-proof and protecting the stamps. The album is preferably made of high-quality rice paper, combined with stamps and printed with corresponding characters and patterns as the background, which has extremely high cultural taste and collection value. However, the working efficiency of manual pasting is low, and the glue application is very unsightly; in addition, the staff contact with the glue for a long time will affect their health.
又例如授权公告号为CN 2182749Y的中国实用新型专利,其公开了一种信封封舌自动涂胶机,包括电机主轴上装有输送轮的动力传递机构;主轴上还装有浸在胶水池中的施轮组成的施胶机构;由上面装有浮动块的浮动板、刮胶板支架、拉簧等组成的施胶轮刮胶清理机构。该涂胶机能保证涂在封舌上的胶水均匀,同时能进行手工邮票涂胶,使用方便,还能及时清楚凝固在施胶轮上的胶水,给后续工作时带来方便。由此可见,当将邮票粘贴在信封上时仍旧需人工涂胶,工作效率低;虽然可以通过刮板可以将凝固在施胶轮上的胶水刮掉,但胶池底部的胶水处于静止状态,时间久了仍旧会发生凝固的现象。Another example is the Chinese utility model patent whose authorized announcement number is CN 2182749Y, which discloses a kind of automatic glue coating machine for envelope sealing tongue, including a power transmission mechanism with a conveying wheel on the main shaft of the motor; A sizing mechanism composed of a sizing wheel; a sizing wheel squeegee cleaning mechanism composed of a floating plate with a floating block on it, a squeegee plate bracket, and a tension spring. The gluing machine can ensure that the glue applied on the tongue is uniform, and at the same time, it can apply manual stamp gluing, which is convenient to use, and can also clear the glue solidified on the sizing wheel in time, which brings convenience to the follow-up work. It can be seen that when the stamp is pasted on the envelope, it still needs to be glued manually, and the work efficiency is low; although the glue solidified on the sizing wheel can be scraped off by the scraper, the glue at the bottom of the glue pool is in a static state. Over time, solidification will still occur.
发明内容Contents of the invention
为了解决现有技术存在的上述技术缺陷,本实用新型的目的在于提供一种自动集邮册PVC膜粘贴生产线, 解决现有技术中人工涂胶效率低、胶水在胶池内沉积凝固的问题。In order to solve the above-mentioned technical defects in the prior art, the purpose of this utility model is to provide an automatic stamp album PVC film pasting production line, which solves the problems of low efficiency of manual glue application and the deposition and solidification of glue in the glue pool in the prior art.
为了实现上述设计目的,本实用新型采用的方案如下:In order to realize above-mentioned design object, the scheme that the utility model adopts is as follows:
一种自动集邮册PVC膜粘贴生产线,包括工作台、机械手和邮票册,所述邮票册放置在工作台上由邮票夹紧机构夹紧;该生产线还包括胶片放置工装、吸胶片机构胶片涂胶机构、拍照CCD和胶片抓取机构。本实用新型的PVC膜粘贴生产线是配合整版吸胶片机构一起使用,整版吸胶片机构将胶片(插装有邮票的PVC膜)吸附到位,涂胶装置将一次性将需要涂胶的位置全部涂胶,大大的节省了时间提高生产效率;比人工涂胶美观,效率高,涂胶花纹可根据自己公司需要任意变更,涂胶机构中采用磁铁吸附所以版面可快速的任意调整适用同版面的涂胶。An automatic PVC film paste production line for stamp collections, including a workbench, a manipulator, and a stamp booklet. The stamp booklet is placed on the workbench and clamped by a stamp clamping mechanism; the production line also includes a film placement tool, a film suction mechanism, and a film gluing mechanism. , Photo CCD and film grabbing mechanism. The PVC film sticking production line of the utility model is used together with the full-page film suction mechanism, which absorbs the film (PVC film with stamps) in place, and the glue application device will cover all the positions that need to be glued at one time. Gluing greatly saves time and improves production efficiency; it is more beautiful than manual gluing and has high efficiency. The gluing pattern can be changed arbitrarily according to the needs of the company. The gluing mechanism adopts magnet adsorption, so the layout can be adjusted quickly and arbitrarily. It is suitable for the same layout glued.
优选的是,所述胶片放置工装包括底板,该底板上开有多个矩形挖槽,挖槽的拐角处设有定位条。Preferably, the film placement tool includes a base plate, on which a plurality of rectangular slots are opened, and positioning bars are provided at the corners of the slots.
在上述任一方案中优选的是,所述每个挖槽的一条边上设有两个三角块。In any of the above solutions, it is preferred that two triangular blocks are arranged on one side of each digging groove.
在上述任一方案中优选的是,所述吸胶片机构包括胶片放置板、支撑架和吸嘴,胶片放置板上设有胶片定位挡块;胶片放置板上开有夹胶片钩避空位和多个吸嘴孔。In any of the above schemes, it is preferred that the film suction mechanism includes a film placement plate, a support frame and a suction nozzle, and a film positioning block is arranged on the film placement plate; nozzle hole.
在上述任一方案中优选的是,所述吸嘴与吸嘴孔根据邮册的版面分布。In any of the above schemes, preferably, the suction nozzle and the suction nozzle holes are distributed according to the layout of the postal album.
在上述任一方案中优选的是,所述支撑架的底部设有真空汇流板、吸嘴升降气缸和导柱。In any of the above schemes, preferably, the bottom of the support frame is provided with a vacuum manifold, a suction nozzle lifting cylinder and a guide post.
在上述任一方案中优选的是,所述吸嘴升降气缸固定在气缸安装板上。In any of the above solutions, preferably, the suction nozzle lifting cylinder is fixed on the cylinder mounting plate.
在上述任一方案中优选的是,所述导柱上设有直线轴承。In any of the above solutions, it is preferred that a linear bearing is provided on the guide post.
在上述任一方案中优选的是,所述支撑架位于两根横向滑杆上。In any of the above schemes, preferably, the support frame is located on two transverse sliding bars.
在上述任一方案中优选的是,所述胶片涂胶机构包括胶槽以及位于胶槽上部的胶槽盖板,所述胶槽的内部设有多个涂胶刀,涂胶刀位于涂胶刀安装板上;胶槽盖板的上方设有对位板和邮票新页面模版。In any of the above schemes, it is preferred that the film gluing mechanism includes a glue tank and a glue tank cover on the upper part of the glue tank, a plurality of glue knives are arranged inside the glue tank, and the glue knives are located at the top of the glue tank. On the knife mounting plate; the top of the glue tank cover is provided with a registration plate and a new page template for stamps.
在上述任一方案中优选的是,所述涂胶刀包括刀片、刀片支架和刀片底座。In any of the above schemes, preferably, the gluing knife includes a blade, a blade holder and a blade base.
在上述任一方案中优选的是,所述刀片支架的顶部带有挖槽。In any of the above schemes, preferably, the top of the blade holder is provided with a groove.
在上述任一方案中优选的是,所述刀片底座下带有防腐蚀磁铁。In any of the above schemes, it is preferred that an anti-corrosion magnet is provided under the blade base.
在上述任一方案中优选的是,所述涂胶刀安装板选用不锈铁网板。In any of the above schemes, preferably, the gluing knife mounting plate is made of stainless iron mesh.
在上述任一方案中优选的是,所述涂胶刀安装板与胶槽底部留有间隙。In any of the above schemes, preferably, there is a gap between the gluing knife mounting plate and the bottom of the gluing groove.
在上述任一方案中优选的是,所述涂胶刀安装板通过一外部安装支架固定。In any of the above schemes, preferably, the gluing knife mounting plate is fixed by an external mounting bracket.
在上述任一方案中优选的是,所述胶槽盖板上设有多个矩形孔。In any of the above solutions, it is preferred that a plurality of rectangular holes are provided on the cover plate of the glue tank.
在上述任一方案中优选的是,所述对位板上开有多个矩形凹槽。In any of the above solutions, it is preferred that a plurality of rectangular grooves are formed on the alignment plate.
在上述任一方案中优选的是,所述胶片抓取机构包括与机械手连接的连接板、支架、吸嘴和支撑板,支架的两侧设有真空汇流板;支撑板上设有胶片钩驱动气缸、压胶片气缸和胶片钩。In any of the above schemes, preferably, the film grabbing mechanism includes a connection plate connected to the manipulator, a bracket, a suction nozzle and a support plate, vacuum manifolds are provided on both sides of the support; a film hook drive is provided on the support plate Cylinder, press film cylinder and film hook.
在上述任一方案中优选的是,所述胶片钩驱动气缸、压胶片气缸和胶片钩的下端穿过吸胶片背板。In any of the above schemes, it is preferred that the lower ends of the film hook driving cylinder, the film pressing cylinder and the film hook pass through the back plate of the film suction film.
在上述任一方案中优选的是,所述吸胶片背板上分布多个吸嘴孔。In any of the above solutions, preferably, a plurality of suction nozzle holes are distributed on the back plate of the suction film.
在上述任一方案中优选的是,所述胶片钩包括钩子、挡块和容纳体。In any of the above solutions, preferably, the film hook includes a hook, a stopper and a containing body.
在上述任一方案中优选的是,所述工作台上开有矩形槽,所述矩形槽的端部设有顶块。In any of the above solutions, it is preferred that a rectangular slot is opened on the workbench, and a top block is provided at the end of the rectangular slot.
在上述任一方案中优选的是,所述工作台上还设有导向条和支架。In any of the above solutions, it is preferred that guide strips and brackets are also provided on the workbench.
在上述任一方案中优选的是,所述拍照CCD安装在支架上。In any of the above schemes, preferably, the photographing CCD is installed on a bracket.
附图说明Description of drawings
图1为按照本实用新型的自动集邮册PVC膜粘贴生产线的一优选实施例的结构示意图。Fig. 1 is a schematic structural view of a preferred embodiment of the automatic stamp album PVC film pasting production line according to the utility model.
图2为按照本实用新型的自动集邮册PVC膜粘贴生产线的图1所示实施例中胶片放置工装的结构示意图。Fig. 2 is a structural schematic diagram of the film placement tool in the embodiment shown in Fig. 1 of the automatic stamp album PVC film pasting production line according to the present invention.
图3为按照本实用新型的自动集邮册PVC膜粘贴生产线的图2所示实施例中底板结构示意图。Fig. 3 is a schematic diagram of the structure of the bottom plate in the embodiment shown in Fig. 2 of the automatic stamp album PVC film pasting production line according to the present invention.
图4为按照本实用新型的自动集邮册PVC膜粘贴生产线的图1所示实施例中胶片涂胶机构的结构示意图。Fig. 4 is a structural schematic diagram of the film gluing mechanism in the embodiment shown in Fig. 1 of the automatic stamp album PVC film pasting production line according to the present invention.
图5为按照本实用新型的自动集邮册PVC膜粘贴生产线的图4所示实施例中移除对位板的结构示意图。Fig. 5 is a structural diagram of removing the registration plate in the embodiment shown in Fig. 4 of the automatic stamp album PVC film pasting production line according to the present invention.
图6为按照本实用新型的自动集邮册PVC膜粘贴生产线的图5所示实施例中移除胶槽盖板的结构示意图。Fig. 6 is a structural schematic diagram of removing the cover plate of the glue groove in the embodiment shown in Fig. 5 of the automatic stamp album PVC film pasting production line according to the present invention.
图7为按照本实用新型的自动集邮册PVC膜粘贴生产线的图6所示实施例中涂胶刀的结构示意图。Fig. 7 is a schematic structural view of the gluing knife in the embodiment shown in Fig. 6 of the automatic stamp album PVC film pasting production line according to the present invention.
图8为按照本实用新型的自动集邮册PVC膜粘贴生产线的图1所示实施例中胶片抓取机构的结构示意图。Fig. 8 is a structural schematic diagram of the film grabbing mechanism in the embodiment shown in Fig. 1 of the automatic stamp album PVC film pasting production line according to the present invention.
图9为按照本实用新型的自动集邮册PVC膜粘贴生产线的图8所示实施例中移除机械手的结构示意图。Fig. 9 is a schematic structural view of the removal manipulator in the embodiment shown in Fig. 8 of the automatic stamp album PVC film pasting production line according to the present invention.
图10为按照本实用新型的自动集邮册PVC膜粘贴生产线的图9所示实施例的底部结构示意图。Fig. 10 is a schematic diagram of the bottom structure of the embodiment shown in Fig. 9 of the automatic stamp album PVC film pasting production line according to the present invention.
图11为按照本实用新型的自动集邮册PVC膜粘贴生产线的图9所示实施例中胶片钩的结构示意图。Fig. 11 is a schematic structural view of the film hook in the embodiment shown in Fig. 9 of the automatic stamp album PVC film pasting production line according to the present invention.
具体实施方式detailed description
以下的说明本质上仅仅是示例性的而并不是为了限制本公开、应用或用途。下面结合说明书附图对本实用新型自动集邮册PVC膜粘贴生产线的具体实施方式作进一步的说明。The following description is merely exemplary in nature and not intended to limit the disclosure, application or use. The specific implementation of the automatic stamp album PVC film pasting production line of the present invention will be further described below in conjunction with the accompanying drawings of the description.
如图1所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的一优选实施例的结构示意图。本实用新型的一种自动集邮册PVC膜粘贴生产线,包括工作台90、机械手80和邮票册50,邮票册50放置在工作台90上由邮票夹紧机构40夹紧;该生产线还包括胶片放置工装10、吸胶片机构20、胶片涂胶机构30、拍照CCD60和胶片抓取机构70。As shown in Fig. 1, according to the structure schematic diagram of a preferred embodiment of the automatic stamp album PVC film sticking production line of the present invention. A production line for automatic stamp collection PVC film sticking of the utility model includes a workbench 90, a manipulator 80 and a stamp book 50, the stamp book 50 is placed on the workbench 90 and clamped by the stamp clamping mechanism 40; the production line also includes a film placement tool 10. Film suction mechanism 20 , film gluing mechanism 30 , camera CCD 60 and film grasping mechanism 70 .
本实用新型的PVC膜粘贴生产线是配合整版吸胶片机构一起使用,整版吸胶片机构将胶片(插装有邮票的PVC膜)吸附到位,胶片涂胶机构30将一次性将需要涂胶的位置全部涂胶,大大的节省了时间提高生产效率;比人工涂胶美观,效率高,涂胶花纹可根据自己公司需要任意变更,胶片涂胶机构30中采用磁铁吸附所以版面可快速的任意调整适用同版面的涂胶。The PVC film sticking production line of the present utility model is used together with the full-page film suction mechanism, which absorbs the film (PVC film with stamps) in place, and the film glue application mechanism 30 will be used once. All positions are glued, which greatly saves time and improves production efficiency; it is more beautiful than manual glue coating, and the efficiency is high. The glue pattern can be changed arbitrarily according to the needs of the company, and the film glue mechanism 30 adopts magnet adsorption, so the layout can be adjusted quickly and arbitrarily Suitable for gluing on the same layout.
在本实施例中,所述工作台90上开有矩形槽92,所述矩形槽的端部设有顶块93。In this embodiment, the workbench 90 is provided with a rectangular slot 92 , and a top block 93 is provided at the end of the rectangular slot.
在本实施例中,所述工作台90上还设有导向条91和支架94。In this embodiment, a guide bar 91 and a bracket 94 are also provided on the workbench 90 .
在本实施例中,所述拍照CCD60安装在支架94上。In this embodiment, the photographing CCD60 is installed on the bracket 94 .
本实用新型的自动集邮册PVC膜粘贴生产线的操作过程为:The operating process of the automatic stamp collection PVC film pasting production line of the utility model is:
第一步,将贴附版面需要的插装好邮票的胶片放在胶片放置工装10(如图1所示)上,每个规格可以放置1000张;The first step is to place the film with the inserted stamps required for the layout on the film placement tool 10 (as shown in Figure 1), and each specification can place 1000 sheets;
第二步,将邮票册50放在工作台90的导向条91的内侧并由顶块93顶住。工装台90底部的传感器感应到有邮票册之后将邮票册从工作台90的最右侧输送到支架94的下方;In the second step, the stamp book 50 is placed on the inside of the guide bar 91 of the workbench 90 and is supported by the top block 93 . After the sensor at the bottom of the tooling table 90 senses that there is a stamp book, the stamp book is transported from the rightmost side of the workbench 90 to the bottom of the support 94;
第三步,邮票册50通过邮票夹紧机构40夹紧,将邮票册50夹紧在支架94的正下方保持不动;In the third step, the stamp book 50 is clamped by the stamp clamping mechanism 40, and the stamp book 50 is clamped directly below the bracket 94 to keep it still;
第四步,拍照CCD60对邮票册50进行拍照,将位置运算好之后反馈给控制PLC;The fourth step is to take a photo of the stamp album 50 by taking pictures of the CCD60, and feed back the position calculation to the control PLC;
第五步,吸胶片机构20动作,将放置在胶片放置工装10最底部的整个版面的胶片吸附出来;In the fifth step, the film suction mechanism 20 acts to absorb the film placed on the entire bottom of the film placement tool 10;
第六步,机械手80带动胶片抓取机构70将吸附出来的胶片抓取,并在胶片涂胶机构30处涂胶,然后根据CCD给出的位置将胶片粘贴到支架94正下方的邮票册50上,邮票册一个版面的贴附完成,继续下一本次版面的贴附工作。In the sixth step, the manipulator 80 drives the film grabbing mechanism 70 to grab the absorbed film, apply glue on the film gluing mechanism 30, and then stick the film to the stamp album 50 directly below the bracket 94 according to the position given by the CCD. On the above, the attachment of one page of the stamp book is completed, and the attachment work of the next page is continued.
接下来参阅图2、图3所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的图1所示实施例中胶片放置工装的结构示意图。本实用新型的胶片放置工装,包括底板11,所述底板11上开有多个矩形挖槽12,挖槽的拐角处设有定位条13。对胶片起定位作用;底板11的下方设有吸附机构,对胶片进行吸取;每个挖槽12的一条边上设有两个三角块14(如图3所示),从而保证吸取时不会出现双张的现象。采用发明的胶片放置工装10能够快速、准确地吸取胶片,而且能够保证每次只吸取一张胶片,从而提高了涂胶的效率。Next referring to Fig. 2, shown in Fig. 3, according to the structural representation of the film placement frock in the embodiment shown in Fig. 1 of the automatic stamp album PVC film pasting production line of the present utility model. The film placement tool of the present utility model comprises a bottom plate 11, on which a plurality of rectangular grooves 12 are opened, and positioning bars 13 are arranged at the corners of the grooves. It plays a positioning role for the film; the bottom of the bottom plate 11 is provided with an adsorption mechanism to absorb the film; one side of each groove 12 is provided with two triangular blocks 14 (as shown in Figure 3), so as to ensure that there will be no There is a phenomenon of double sheets. Adopting the film placement tool 10 of the invention can absorb films quickly and accurately, and can ensure that only one film is drawn at a time, thereby improving the efficiency of gluing.
在本实施例中,所述挖槽12的周围开有圆孔15(如图3所示),从而通过螺钉将定位条13与底板11连接在一起。In this embodiment, a circular hole 15 (as shown in FIG. 3 ) is opened around the groove 12 , so that the positioning bar 13 and the bottom plate 11 are connected together by screws.
在本实施例中,所述定位条13通过螺钉连接固定在底板11上。In this embodiment, the positioning bar 13 is fixed on the bottom plate 11 through screw connection.
在本实施例中,所述定位条13为带有90度拐角的长方体板,进一步保证了放置在该工装中的胶片排列整齐,保证胶片被高效率地吸取。In this embodiment, the positioning bar 13 is a cuboid plate with 90-degree corners, which further ensures that the films placed in the tooling are arranged neatly and that the films are efficiently absorbed.
在本实施例中,所述定位条13的侧楞均倒有圆角,避免对胶片的刮伤。In this embodiment, the side corrugations of the positioning strips 13 are rounded to avoid scratching the film.
在本实施例中,所述底板11的下方设有吸附机构。In this embodiment, an adsorption mechanism is provided under the bottom plate 11 .
本实用新型的胶片放置工装10的工作过程为:首先将多个装有邮票的胶片放置在底板11的挖槽12上方,接下来吸附机构工作进行单张吸附胶片,由于挖槽12的内边缘上设置两个三角块14,从而保证了每次吸取的胶片不会出现双张。The working process of the film placement tool 10 of the present utility model is as follows: first, a plurality of films with stamps are placed on the top of the groove 12 of the bottom plate 11, and then the adsorption mechanism works to carry out a single adsorption film, because the inner edge of the groove 12 Two triangular blocks 14 are set on the top, thereby ensuring that double sheets will not appear in the film sucked each time.
如图4-6所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的图1所示实施例中胶片涂胶机构的结构示意图。As shown in Figures 4-6, according to the structure schematic diagram of the film gluing mechanism in the embodiment shown in Figure 1 of the automatic stamp album PVC film pasting production line of the present invention.
本实用新型的胶片涂胶机构30包括胶槽34以及位于胶槽上部的胶槽盖板33,所述胶槽34的内部设有多个涂胶刀342,涂胶刀342位于涂胶刀安装板341上;胶槽盖板33的上方设有对位板32和邮票新页面模版31。The film gluing mechanism 30 of the present utility model comprises a glue groove 34 and a glue groove cover plate 33 positioned at the upper part of the glue groove. The inside of the glue groove 34 is provided with a plurality of glue knives 342, and the glue knife 342 is positioned at the glue knife installation. On the plate 341; the top of the glue tank cover plate 33 is provided with a registration plate 32 and a new stamp page template 31.
在本实施例中,所述胶槽34为矩形槽,内部装有胶水,对装有邮票的胶片进行涂胶。In this embodiment, the glue groove 34 is a rectangular groove, and glue is installed inside, and glue is applied to the film containing the stamps.
在本实施例中,所述胶槽34固定在底板35上。In this embodiment, the glue tank 34 is fixed on the bottom plate 35 .
在本实施例中,所述底板35的底部设有驱动气缸39,从而带动涂胶刀342上下运动涂胶。In this embodiment, the bottom of the bottom plate 35 is provided with a driving cylinder 39, so as to drive the gluing knife 342 to move up and down to apply gluing.
在本实施例中,所述底板35的底部还设有多个直线轴承36和导向轴37。在工作过程中,驱动气缸39启动后,直线轴承36沿着导向轴37上下运动,从而带动胶槽34上下运动,进而使得涂胶刀342沾取胶水进行涂胶。In this embodiment, a plurality of linear bearings 36 and guide shafts 37 are provided on the bottom of the bottom plate 35 . During the working process, after the driving cylinder 39 is activated, the linear bearing 36 moves up and down along the guide shaft 37, thereby driving the glue groove 34 to move up and down, and then makes the gluing knife 342 pick up glue for gluing.
在本实施例中,所述直线轴承36安装在导向轴37上。In this embodiment, the linear bearing 36 is installed on the guide shaft 37 .
在本实施例中,所述底板35的底部两侧均设有安装架38,从而将整个涂胶机构固定在贴膜生产线的整机支架上。In this embodiment, mounting brackets 38 are provided on both sides of the bottom of the bottom plate 35, so as to fix the entire gluing mechanism on the machine support of the film sticking production line.
在本实施例中,所述对位板32上开有多个矩形凹槽,从而保证对邮册版面涂胶的准确性。In this embodiment, the alignment plate 32 is provided with a plurality of rectangular grooves, so as to ensure the accuracy of gluing on the layout of the postal album.
如图5所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的图4所示实施例中移除对位板的结构示意图。As shown in FIG. 5 , it is a schematic diagram of removing the registration plate in the embodiment shown in FIG. 4 of the automatic stamp album PVC film pasting production line of the present invention.
在本实施例中,所述胶槽盖板33上设有多个矩形孔331,这些矩形孔的布局是根据邮册的版面所设计。In this embodiment, the glue tank cover 33 is provided with a plurality of rectangular holes 331 , and the layout of these rectangular holes is designed according to the layout of the postal album.
接下来参阅图7所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的图6所示实施例中涂胶刀的结构示意图。Next refer to shown in Fig. 7, according to the structural representation of the gluing knife in the embodiment shown in Fig. 6 of the automatic stamp album PVC film pasting production line of the present utility model.
在本实施例中,所述涂胶刀342包括刀片3421、刀片支架3422和刀片底座3423。In this embodiment, the gluing knife 342 includes a blade 3421 , a blade holder 3422 and a blade base 3423 .
在本实施例中,所述刀片支架3422的顶部带有挖槽,从而保证了刀片3421安装快捷,可根据需要胶线的长短快速更换合适的涂胶刀片。In this embodiment, the top of the blade holder 3422 has a groove, so as to ensure that the blade 3421 can be installed quickly, and a suitable gluing blade can be quickly replaced according to the length of the glue line required.
在本实施例中,所述刀片底座3423下带有防腐蚀磁铁,可根据涂胶版面的不同灵活地移动涂胶刀片位置,能快速调整的到所需版面。In this embodiment, there is an anti-corrosion magnet under the blade base 3423, which can flexibly move the position of the gluing blade according to the different gluing layouts, and can quickly adjust to the required layout.
在本实施例中,所述涂胶刀安装板341选用不锈铁网板。工作过程中能使胶水快速漏下不至于使胶水堆积在涂胶刀片侧边,并且工作过程中网板对胶水起到不停搅拌作用,使胶水不易结皮。In this embodiment, the gluing knife mounting plate 341 is made of stainless iron mesh. During the working process, the glue can be leaked quickly so that the glue does not accumulate on the side of the gluing blade, and the screen plate can continuously stir the glue during the working process, so that the glue is not easy to form a skin.
由于刀片底座3423下带有防腐蚀磁铁,从而使得装有刀片3421的涂胶刀安装板341固定在刀片底座3423上。当将涂胶刀342应用在不同涂胶版面上时,只需移动刀片底座3423即可调整到所需版面。Since the anti-corrosion magnet is provided under the blade base 3423, the gluing knife mounting plate 341 with the blade 3421 is fixed on the blade base 3423. When applying the gluing knife 342 on different gluing plates, only need to move the blade base 3423 to adjust to the required plate.
在本实施例中,所述涂胶刀安装板341与胶槽34底部留有间隙。胶槽34在驱动气缸39的作用下相对于涂胶刀安装板341上下运动沾取胶水。In this embodiment, there is a gap between the gluing knife mounting plate 341 and the bottom of the gluing groove 34 . The glue tank 34 moves up and down with respect to the gluing knife mounting plate 341 under the action of the driving cylinder 39 to pick up the glue.
在本实施例中,所述涂胶刀安装板341通过一外部安装支架固定,从而保证了胶槽34上下运动时涂胶刀安装板341以及涂胶刀342处于静止状态In this embodiment, the gluing knife mounting plate 341 is fixed by an external mounting bracket, thereby ensuring that the gluing knife mounting plate 341 and the gluing knife 342 are in a static state when the glue groove 34 moves up and down.
本实用新型的胶片涂胶机构30的工作过程为:首先将需要涂胶的装有邮票的胶片放置在对位板32上,接来启动驱动气缸39,在驱动气缸39的带动下胶槽34向上运动,当胶槽34上升到最高点时胶槽34内的胶水完全淹没涂胶刀342;当驱动气缸39再次动作将胶槽34降到最低点,涂胶刀342的刀片3421全部露出胶水液面,涂胶刀342的刀片3421上挂满均匀的一层胶水,刀片与胶片接触将刀片上的胶水均匀地移印到胶片上。The working process of the film gluing mechanism 30 of the present utility model is as follows: first, the film with stamps to be glued is placed on the alignment plate 32, then the drive cylinder 39 is started, and the glue groove 34 is driven by the drive cylinder 39. Move upwards, when the glue tank 34 rises to the highest point, the glue in the glue tank 34 completely submerges the glue knife 342; when the driving cylinder 39 moves again to lower the glue tank 34 to the lowest point, the blade 3421 of the glue knife 342 fully exposes the glue On the liquid surface, the blade 3421 of the gluing knife 342 is covered with an even layer of glue, and the blade is in contact with the film to transfer the glue on the blade to the film evenly.
胶片涂胶完成后,驱动气缸39将带动涂胶安装板341、刀片3421向下运动与胶片脱离开,胶片涂胶动作完成。After the glue coating of the film is completed, the driving cylinder 39 will drive the glue coating installation plate 341 and the blade 3421 to move downward and separate from the film, and the glue coating action of the film is completed.
综上所述,本实用新型的胶片涂胶机构30具有以下优点:刀片底座3423下带有防腐蚀磁铁,可根据涂胶版面的不同灵活地移动涂胶刀片位置,能快速调整的到所需版面;涂胶刀安装板341选用不锈铁网板,工作过程中能使胶水快速漏下不至于使胶水堆积在涂胶刀片侧边,并且工作过程中网板对胶水起到不停搅拌作用,使胶水不易结皮;刀片3421安装快捷,可根据需要胶线的长短快速更换合适的刀片3421。In summary, the film gluing mechanism 30 of the present utility model has the following advantages: the blade base 3423 has an anti-corrosion magnet, which can flexibly move the position of the gluing blade according to the different gluing layouts, and can be quickly adjusted to the desired position. Layout; the gluing knife installation plate 341 is made of stainless steel mesh, which can make the glue leak quickly during the working process so that the glue does not accumulate on the side of the gluing blade, and the stencil can continuously stir the glue during the working process , so that the glue is not easy to skin; the blade 3421 is installed quickly, and the appropriate blade 3421 can be quickly replaced according to the length of the glue line.
如图8、图9所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的图1所示实施例中胶片抓取机构的结构示意图。As shown in Fig. 8 and Fig. 9, according to the structure schematic diagram of the film grasping mechanism in the embodiment shown in Fig. 1 of the automatic stamp album PVC film pasting production line of the present invention.
本实用新型的胶片抓取机构70,包括与机械手80连接的连接板71、支架72、吸嘴77和支撑板73,所述支架72的两侧设有真空汇流板721;支撑板73上设有胶片钩驱动气缸74、压胶片气缸75和胶片钩76,胶片钩进行抓取,避免胶片抓取过程中掉落。采用本实用新型的胶片抓取机构能够快速、准确地抓取胶片,从而提高了涂胶的效率。压胶片气缸75选用优力胶材质。The film grabbing mechanism 70 of the present utility model comprises a connection plate 71 connected to the manipulator 80, a bracket 72, a suction nozzle 77 and a support plate 73, and vacuum manifolds 721 are provided on both sides of the support plate 72; There are film hook driving cylinder 74, film pressing cylinder 75 and film hook 76, and the film hook grabs to avoid falling of the film during grabbing. By adopting the film grabbing mechanism of the utility model, the film can be quickly and accurately grabbed, thereby improving the efficiency of gluing. Pressure film cylinder 75 selects the excellent glue material for use.
如图10所示,按照本实用新型的自动集邮册PVC膜粘贴生产线的图9所示实施例的底部结构示意图。As shown in FIG. 10 , it is a schematic diagram of the bottom structure of the embodiment shown in FIG. 9 of the automatic stamp album PVC film pasting production line of the present invention.
在本实施例中,所述胶片钩驱动气缸74、压胶片气缸75和胶片钩76的下端穿过吸胶片背板78,该背板起到支撑的作用。In this embodiment, the lower ends of the film hook driving cylinder 74 , the film pressing cylinder 75 and the film hook 76 pass through the film suction film back plate 78 , and the back plate plays a supporting role.
在本实施例中,所述吸胶片背板78为矩形板。In this embodiment, the adhesive sheet back plate 78 is a rectangular plate.
在本实施例中,所述吸胶片背板78上分布多个吸嘴孔79。In this embodiment, a plurality of suction nozzle holes 79 are distributed on the back plate 78 of the suction film.
图11为按照本实用新型的自动集邮册PVC膜粘贴生产线的图9所示实施例中胶片钩的结构示意图。Fig. 11 is a schematic structural view of the film hook in the embodiment shown in Fig. 9 of the automatic stamp album PVC film pasting production line according to the present invention.
在本实施例中,所述胶片钩76包括钩子761、挡块762和容纳体763。In this embodiment, the film hook 76 includes a hook 761 , a stopper 762 and a receiving body 763 .
在本实施例中,所述容纳体763内设有压缩弹簧。工作过程中,吸嘴77将吸胶片机构20的胶片放置板21上的胶片吸附脱离胶片放置板21,胶片钩驱动气缸74动作压缩弹簧被压缩,钩子761向下伸展钩取胶片,当胶片钩驱动气缸74回程时,在压缩弹簧回弹力的作用下钩子761向上移动夹紧胶片,胶片抵靠在挡块762上,从而进一步避免胶片掉落。In this embodiment, a compression spring is disposed inside the containing body 763 . During the working process, the suction nozzle 77 absorbs the film on the film placement plate 21 of the film suction mechanism 20 and separates it from the film placement plate 21, the film hook drives the cylinder 74 to move and the compression spring is compressed, and the hook 761 stretches downward to hook the film. When the cylinder 74 is driven back, the hook 761 moves upward to clamp the film under the action of the elastic force of the compression spring, and the film leans against the stopper 762, thereby further preventing the film from falling.
在本实施例中,所述机械手80与连接板71连接。In this embodiment, the manipulator 80 is connected to the connecting plate 71 .
在本实施例中,所述机械手80与连接板71在水平方向相互转动。In this embodiment, the manipulator 80 and the connecting plate 71 rotate mutually in the horizontal direction.
本实用新型的胶片抓取机构70的工作过程为:首先机械手80工作,将胶片抓取机构推动到吸胶片机构20的上方,接下来胶片钩驱动气缸74、压胶片气缸75动作,吸嘴77将吸胶片机构20的胶片放置板21上的胶片吸附脱离胶片放置板21,胶片钩驱动气缸74动作压缩弹簧被压缩,钩子761向下伸展钩取胶片,当胶片钩驱动气缸74回程时,在压缩弹簧回弹力的作用下钩子761向上移动夹紧胶片,胶片抵靠在挡块762上,最后机械手80旋转,将抓取的胶片输送到胶片涂胶机构中进行涂胶。The working process of the film grabbing mechanism 70 of the present utility model is as follows: first, the manipulator 80 works to push the film grabbing mechanism to the top of the film suction mechanism 20, then the film hook drives the cylinder 74, the film pressing cylinder 75 moves, and the suction nozzle 77 The film on the film placement plate 21 of the film suction mechanism 20 is absorbed and separated from the film placement plate 21, the film hook drives the cylinder 74 to move and the compression spring is compressed, and the hook 761 stretches downward to hook the film. When the film hook drives the cylinder 74 to return, Under the action of the elastic force of the compression spring, the hook 761 moves upwards to clamp the film, and the film leans against the stopper 762, and finally the manipulator 80 rotates to transport the captured film to the film gluing mechanism for gluing.
在本实施例中,所述该胶片抓取机构位于吸胶片机构20的上方。In this embodiment, the film grabbing mechanism is located above the film suction mechanism 20 .
综上所述,本实用新型的胶片抓取机构70具有以下优点:在吸嘴77吸附的基础上又增加了胶片钩76,胶片钩进行抓取,避免胶片抓取过程中掉落;采用本实用新型的胶片抓取机构70能够快速、准确地抓取胶片,从而提高了涂胶的效率。In summary, the film grabbing mechanism 70 of the present utility model has the following advantages: a film hook 76 is added on the basis of the adsorption of the suction nozzle 77, and the film hook is grabbed to avoid falling of the film during grabbing; The film grabbing mechanism 70 of the utility model can quickly and accurately grab the film, thereby improving the efficiency of gluing.
本领域技术人员不难理解,本实用新型的自动集邮册PVC膜粘贴生产线包括本说明书中各部分的任意组合。限于篇幅且为了使说明书简明,在此没有将这些组合一一详细介绍,但看过本说明书后,由本说明书构成的各部分的任意组合构成的本实用新型的范围已经不言自明。It is not difficult for those skilled in the art to understand that the automatic stamp album PVC film pasting production line of the utility model includes any combination of each part in this specification. Due to space limitation and in order to make the specification concise, these combinations are not introduced in detail here, but after reading this specification, the scope of the utility model constituted by any combination of the parts of this specification is self-evident.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108722769A (en) * | 2017-04-21 | 2018-11-02 | 东莞市迈高自动化机械有限公司 | A kind of automatic stamp album PVC film stickup production line |
CN111761831A (en) * | 2020-07-03 | 2020-10-13 | 杭州禹联科技有限公司 | Equipment is pasted with waterproof ventilated membrane to supervisory equipment shell |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108722769A (en) * | 2017-04-21 | 2018-11-02 | 东莞市迈高自动化机械有限公司 | A kind of automatic stamp album PVC film stickup production line |
CN108722769B (en) * | 2017-04-21 | 2023-08-25 | 东莞市迈高自动化机械有限公司 | Automatic stamp album PVC membrane pastes production line |
CN111761831A (en) * | 2020-07-03 | 2020-10-13 | 杭州禹联科技有限公司 | Equipment is pasted with waterproof ventilated membrane to supervisory equipment shell |
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