CN206823932U - Seedpod of the lotus seed shell automatic separating apparatus - Google Patents

Seedpod of the lotus seed shell automatic separating apparatus Download PDF

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Publication number
CN206823932U
CN206823932U CN201720336207.5U CN201720336207U CN206823932U CN 206823932 U CN206823932 U CN 206823932U CN 201720336207 U CN201720336207 U CN 201720336207U CN 206823932 U CN206823932 U CN 206823932U
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knife
lotus seed
seedpod
fixed
stationary knife
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马可
童俊华
贺磊盈
武传宇
张玉冬
丁煜华
刘晓晨
程培林
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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Abstract

本实用新型涉及一种将莲蓬籽壳高效分离的装置。目的是提供的装置应具有结构简单、机械化程度高、莲蓬籽壳分离效果好的特点。技术方案是:莲蓬籽壳自动分离装置,其特征在于:该装置包括支架、至少一个分离机构以及动力机构;所述支架的顶部与底部分别设有进料口与出料口;所述分离机构中,定刀盘通过竖直布置的支撑轴固定在支架中,设置在定刀盘上的开口与进料口、出料口上下对齐,动刀盘可绕竖直轴线转动地定位在支架中并由动力机构驱动;所述动刀盘上的若干个动刀与定刀盘上的若干个定刀相互间隔交错布置,相邻定刀的间距小于莲蓬籽的外径,相邻动刀的间距大于莲蓬籽的外径。

The utility model relates to a device for efficiently separating lotus seed shells. The purpose is that the provided device should have the characteristics of simple structure, high degree of mechanization and good separation effect of lotus seed shells. The technical solution is: an automatic separation device for lotus seed shells, which is characterized in that: the device includes a bracket, at least one separation mechanism and a power mechanism; the top and bottom of the bracket are respectively provided with a feed port and a discharge port; the separation mechanism Among them, the fixed cutter head is fixed in the bracket through the vertically arranged support shaft, the opening set on the fixed cutter head is aligned with the feed inlet and the discharge port up and down, and the movable cutter head is positioned in the bracket so that it can rotate around the vertical axis and driven by a power mechanism; several movable knives on the movable cutter head and several fixed knives on the fixed cutter head are alternately arranged at intervals, the distance between adjacent fixed knives is smaller than the outer diameter of the lotus seeds, The spacing is greater than the outer diameter of the lotus seeds.

Description

莲蓬籽壳自动分离装置Lotus seed shell automatic separation device

技术领域technical field

本实用新型涉及农业机械分离领域,具体是一种将莲蓬籽壳高效分离的装置。The utility model relates to the field of separation of agricultural machinery, in particular to a device for efficiently separating lotus seed shells.

背景技术Background technique

莲籽属坚果类水产品,位于呈蜂窝状的莲蓬中,莲蓬在我国的种植遍及湖北、湖南、江西、福建等10多个省。目前,将莲蓬中的莲籽采摘出来的工作仍大量依靠人工完成,其过程是:将快要成熟的莲蓬采摘后经过晾晒使得莲蓬与莲籽分离,然后依靠人工敲击莲蓬以迫使莲籽从莲蓬中掉落出来,对于没有完全分离的莲蓬还得再依靠人工逐个从中取出莲籽。Lotus seeds are nut-like aquatic products, located in honeycomb-shaped lotus pods, which are planted in more than 10 provinces such as Hubei, Hunan, Jiangxi, and Fujian in my country. At present, the work of picking the lotus seeds in the lotus pods is still largely done manually. The process is: after the lotus pods that are about to mature are picked, they are dried to separate the lotus pods from the lotus seeds. For the lotus pods that are not completely separated, the lotus seeds must be manually taken out one by one.

实用新型内容Utility model content

本实用新型的目的是克服上述背景技术中的不足,提供一种莲蓬籽壳自动分离装置,该装置应具有结构简单、机械化程度高、莲蓬籽壳分离效果好的特点。The purpose of this utility model is to overcome the shortcomings in the above-mentioned background technology and provide an automatic separation device for lotus seed shells. The device should have the characteristics of simple structure, high degree of mechanization, and good separation effect of lotus seed shells.

本实用新型的技术方案是:The technical scheme of the utility model is:

莲蓬籽壳自动分离装置,其特征在于:该装置包括支架、至少一个分离机构以及动力机构;所述支架的顶部与底部分别设有进料口与出料口;所述分离机构中,定刀盘通过竖直布置的支撑轴固定在支架中,设置在定刀盘上的开口与进料口、出料口上下对齐,动刀盘可绕竖直轴线转动地定位在支架中并由动力机构驱动;所述动刀盘上的若干个动刀与定刀盘上的若干个定刀相互间隔交错布置,相邻定刀的间距小于莲蓬籽的外径,相邻动刀的间距大于莲蓬籽的外径。The lotus seed shell automatic separation device is characterized in that: the device includes a bracket, at least one separation mechanism and a power mechanism; the top and bottom of the bracket are respectively provided with a feed port and a discharge port; in the separation mechanism, a fixed knife The disk is fixed in the bracket through the vertically arranged support shaft, the opening set on the fixed cutter disk is aligned with the feed port and the discharge port up and down, and the movable cutter disk is rotatably positioned in the support around the vertical axis and driven by the power mechanism. Drive; several moving knives on the movable cutter head and several fixed knives on the fixed cutter head are alternately arranged at intervals, the distance between adjacent fixed knives is smaller than the outer diameter of the lotus seeds, and the distance between adjacent moving knives is greater than that of the lotus seeds the outer diameter.

所述动刀的半径与定刀的半径相适合;支撑轴与动刀轴相互平行布置,两者之间的距离大于定刀的半径且小于动刀半径与定刀半径之和。The radius of the movable knife is compatible with the radius of the fixed knife; the support shaft and the movable knife axis are arranged parallel to each other, and the distance between them is greater than the radius of the fixed knife and smaller than the sum of the radius of the movable knife and the fixed knife.

所述定刀的数量为4-8片,动刀数量小于定刀数量。The number of the fixed knives is 4-8 pieces, and the number of the movable knives is less than that of the fixed knives.

所述相邻两个分离机构中,所有动刀均固定在同一动刀轴上,所有定刀均固定在同一支撑轴上,上方分离机构的底部定刀盘开口与下方分离机构的顶部定刀盘开口之间设有相连通的导槽。In the two adjacent separation mechanisms, all the moving knives are fixed on the same moving knife shaft, all the fixed knives are fixed on the same support shaft, the opening of the bottom fixed knife disk of the upper separation mechanism and the top fixed knife of the lower separation mechanism Connected guide grooves are provided between the disk openings.

所述动刀盘中的若干个动刀绕竖直轴线螺旋形排列。Several movable knives in the movable cutter head are arranged helically around the vertical axis.

所述动力机构包括固定在支架顶部的电机以及在电机与动刀轴之间传递动力的传动带与传动轮。The power mechanism includes a motor fixed on the top of the bracket, a transmission belt and a transmission wheel for power transmission between the motor and the movable knife shaft.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型结构简单、稳定、可靠且实用性强、机械化程度高,在工作过程中能够快速有效地对一定数量的莲蓬进行连续分料并迅速地剔除产生的莲蓬外壳,为莲籽的快速生产提供了保障,有效降低了莲籽的浪费率,大大减少了莲蓬籽壳分离工作对于人工操作的依赖,减轻了产莲区农民的劳动量,最终提高了生产效率,降低了生产成本。The utility model has the advantages of simple structure, stability, reliability, strong practicability and high degree of mechanization. During the working process, it can quickly and effectively divide a certain number of lotus pods continuously and quickly remove the resulting lotus pod shells, which is a great tool for the rapid production of lotus seeds. It provides a guarantee, effectively reduces the waste rate of lotus seeds, greatly reduces the dependence of lotus seed shell separation on manual operation, reduces the labor of farmers in lotus-producing areas, and ultimately improves production efficiency and reduces production costs.

附图说明Description of drawings

图1是本实用新型的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.

图2是本实用新型的主视结构示意图。Fig. 2 is a front structural schematic view of the utility model.

图3是本实用新型的俯视结构示意图。Fig. 3 is a top view structural diagram of the utility model.

图4是分离机构的立体结构示意图。Fig. 4 is a schematic perspective view of the separation mechanism.

图5是图2中的A-A向剖视结构示意图。Fig. 5 is a schematic diagram of the cross-sectional structure along the line A-A in Fig. 2 .

具体实施方式detailed description

以下结合说明书附图,对本实用新型作进一步说明,但本实用新型并不局限于以下实施例。The utility model will be further described below in conjunction with the accompanying drawings of the description, but the utility model is not limited to the following embodiments.

如图1所示,一种莲蓬籽壳自动分离装置,包括支架,支架上分别设有用于去除莲蓬外壳的分离机构以及用于驱动分离机构工作的动力机构。As shown in FIG. 1 , an automatic separation device for lotus pod shells includes a bracket, and the brackets are respectively provided with a separation mechanism for removing the lotus pod shell and a power mechanism for driving the separation mechanism to work.

所述支架包括上下水平布置的上支架板11与下支架板12,上支架板与下支架板之间通过若干支柱13连接,上支架板上设有进料口14,下支架板上设有对应进料口的出料口(图中省略)。Described support comprises upper support plate 11 and lower support plate 12 arranged horizontally up and down, is connected by several pillars 13 between upper support plate and lower support plate, is provided with feeding inlet 14 on the upper support plate, is provided with on the lower support plate Corresponding to the discharge port of the feed port (omitted in the figure).

所述分离机构设置在支架中,分离机构的数量至少为一个,一般为两个或三个(图中显示为两个),所有的分离机构沿着竖直方向设置。The separation mechanism is arranged in the bracket, the number of the separation mechanism is at least one, generally two or three (shown as two in the figure), and all the separation mechanisms are arranged along the vertical direction.

所述每个分离机构包括一竖直布置的定刀盘2与一竖直布置的动刀盘3。其中:定刀盘通过竖直布置的支撑轴4固定在上支架板与下支架板之间,定刀盘中的定刀2-1数量为4-8片;定刀盘上还设有开口21,该开口的形状为扇形(图4和图5中所示),在竖直方向上与进料口、出料口对齐从而形成了可供原料竖直移动的分离通道;同时该开口还面向动刀轴;动刀轴5竖直设置在上支架板与下支架板之间并且可在动力机构驱动下绕竖直轴线转动(动刀轴与支撑轴相互平行布置),动刀固定在动刀轴上并且每个动刀轴上均匀设有若干个(数量少于定刀,通常少一个)个水平布置的动刀3-1,并且动刀轴的动刀绕竖直轴线螺旋形排列。此外,相邻定刀之间的一部分圆周面部位(背向开口的约二分之一圆周面部位)还固定有弧形弯板22进行封挡,以阻止外界尘土进入。Each separation mechanism includes a vertically arranged fixed cutter head 2 and a vertically arranged movable cutter head 3 . Wherein: the fixed cutter head is fixed between the upper support plate and the lower support plate through the vertically arranged support shaft 4, and the number of fixed knives 2-1 in the fixed cutter head is 4-8 pieces; the fixed cutter head is also provided with an opening 21. The shape of the opening is fan-shaped (as shown in Fig. 4 and Fig. 5), and it is aligned with the feed port and the discharge port in the vertical direction to form a separation channel for the vertical movement of raw materials; at the same time, the opening also Facing the moving knife shaft; the moving knife shaft 5 is vertically arranged between the upper support plate and the lower support plate and can rotate around the vertical axis under the drive of the power mechanism (the moving knife shaft and the supporting shaft are arranged parallel to each other), and the moving knife is fixed on On the moving knife shaft and on each moving knife shaft, there are evenly arranged several (less than the fixed knife, usually one less) horizontally arranged moving knives 3-1, and the moving knife of the moving knife shaft spirals around the vertical axis arrangement. In addition, a part of the circumferential surface between adjacent fixed knives (about half of the circumferential surface facing away from the opening) is also fixed with an arc-shaped curved plate 22 for sealing, so as to prevent external dust from entering.

所述定刀盘上的若干个定刀与动刀盘上的若干个动刀相互间隔交错布置;所述动刀的半径与定刀的半径相适合;动刀轴与支撑轴之间的距离大于定刀的半径且小于动刀半径与定刀半径之和。因此,动刀旋转时其刀片水平划过由定刀盘开口形成的分离通道,并且每个动刀分别从相邻的两个定刀之间的一部分区域穿过(图5中虚线S表示动刀在定刀中的运动轨迹))。相邻定刀的间距小于莲蓬籽的外径(莲蓬籽无法嵌入相邻定刀的间距中),相邻动刀的间距大于莲蓬籽的外径(莲蓬籽可从相邻动刀之间通过,再从开口中掉入出料口),由于莲蓬籽的外形为近似椭球形,因此莲蓬籽的外径以椭球形的短轴长度为准(莲蓬籽的最窄位置)。Several fixed knives on the fixed cutter head and several movable knives on the movable cutter head are arranged alternately at intervals; the radius of the movable cutter is suitable for the radius of the fixed cutter; the distance between the movable cutter shaft and the support shaft It is greater than the radius of the fixed knife and less than the sum of the radius of the moving knife and the radius of the fixed knife. Therefore, when the moving knife rotates, its blade horizontally crosses the separation channel formed by the opening of the fixed knife disc, and each moving knife passes through a part of the area between two adjacent fixed knives (the dotted line S in Figure 5 represents the moving The trajectory of the knife in the fixed knife)). The distance between adjacent fixed knives is smaller than the outer diameter of lotus seeds (lotus seeds cannot be embedded in the space between adjacent fixed knives), and the distance between adjacent moving knives is greater than the outer diameter of lotus seeds (lotus seeds can pass between adjacent moving knives , then fall into the discharge port from the opening), because the shape of the lotus seed is approximately ellipsoidal, so the outer diameter of the lotus seed is based on the minor axis length of the ellipsoid (the narrowest position of the lotus seed).

上下相邻的两个分离机构中,所有的动刀均固定在同一动刀轴上,所有的定刀均固定在同一支撑轴上。在两个分离机构之间还设置一导槽用于连接上下方的定刀盘开口。该导槽包括若干块竖直于定刀刀面设置且形成V形夹角的挡板7,夹角与定刀盘开口相匹配;挡板分别连接上方分离机构的底部定刀盘开口的边沿以及下方分离机构的顶部定刀盘开口的边沿,经过上方分离机构处理后的原料可通过该导槽进入下方的分离机构进行再次处理。In the two separation mechanisms adjacent up and down, all moving knives are fixed on the same moving knife shaft, and all fixed knives are fixed on the same supporting shaft. A guide groove is also provided between the two separation mechanisms for connecting the upper and lower fixed cutter head openings. The guide groove includes several baffle plates 7 arranged vertically on the surface of the fixed knife and forming a V-shaped angle, and the angle matches the opening of the fixed knife disc; the baffle plates are respectively connected to the edge of the bottom fixed knife disc opening of the upper separation mechanism And the edge of the opening of the top fixed cutter head of the lower separation mechanism, the raw materials processed by the upper separation mechanism can enter the lower separation mechanism through the guide groove for further processing.

所述动力机构包括固定在上支架板的电机61以及在电机与动刀轴之间传递动力的传动带62与传动轮63。The power mechanism includes a motor 61 fixed on the upper support plate, a transmission belt 62 and a transmission wheel 63 that transmit power between the motor and the movable knife shaft.

本实用新型的工作过程如下:The working process of the present utility model is as follows:

电机启动,由外部装置抓取若干莲蓬(不超过2个)放入进料口,莲蓬在重力作用下沿着分离通道下落,而转动的动刀将对分离通道中的莲蓬进行挤压揉搓,受挤压时莲蓬外壳发生破裂并且莲籽从莲蓬外壳中脱离,莲籽与破碎的莲蓬外壳均沿着分离通道继续下落,通过管道后进入下方的分离机构进行再次分离,最后莲籽与莲蓬外壳碎料从出料口排出。The motor starts, and the external device grabs a number of lotus pods (no more than 2) and puts them into the feeding port. The lotus pods fall along the separation channel under the action of gravity, and the rotating knife will squeeze and knead the lotus pods in the separation channel. When being squeezed, the lotus pod shell breaks and the lotus seeds are separated from the lotus pod shell. The lotus seeds and the broken lotus pod shell continue to fall along the separation channel, and then enter the separation mechanism below to separate again after passing through the pipeline. The crushed material is discharged from the discharge port.

最后,需要注意的是,以上列举的仅是本实用新型的具体实施例。显然,本实用新型不限于以上实施例,还可以有很多变形(如加入更多级的分离装置)。本领域的普通技术人员能从本实用新型公开的内容中直接导出或联想到的所有变形,均应认为是本实用新型的保护范围。Finally, it should be noted that what is listed above are only specific embodiments of the present invention. Apparently, the utility model is not limited to the above embodiments, and many modifications (such as adding more stages of separation devices) are also possible. All deformations that a person skilled in the art can derive or associate directly from the content disclosed in the utility model shall be considered as the protection scope of the utility model.

Claims (6)

1. seedpod of the lotus seed shell automatic separating apparatus, it is characterised in that:The device includes support, at least one separating mechanism and power Mechanism;The top and bottom of the support is respectively equipped with charging aperture (14) and discharging opening;In the separating mechanism, stationary knife disk (2) It is fixed in the bracket by the support shaft (4) arranged vertically, it is arranged in the opening on stationary knife disk (21) and charging aperture, discharging opening Lower alignment, movable knife disc (3) can rotationally be positioned in the bracket around vertical axis and driven by actuating unit;On the movable knife disc Several moving knife (3-1) are smaller than with several stationary knife (2-1) spaced staggered arrangements on stationary knife disk, adjacent stationary knife The external diameter of seedpod of the lotus seed, the spacing of adjacent moving knife are more than the external diameter of seedpod of the lotus seed.
2. seedpod of the lotus seed shell automatic separating apparatus according to claim 1, it is characterised in that:The radius and stationary knife of the moving knife Radius match;Support shaft is arranged parallel to movable arbor (5), and distance between the two is more than the radius of stationary knife and is less than Moving knife radius and stationary knife radius sum.
3. seedpod of the lotus seed shell automatic separating apparatus according to claim 1, it is characterised in that:The quantity of the stationary knife is 4-8 Piece, moving knife quantity are less than stationary knife quantity.
4. seedpod of the lotus seed shell automatic separating apparatus according to claim 1, it is characterised in that:The two neighboring separating mechanism In, all moving knife are each attached on same movable arbor, and all stationary knifes are each attached in same support shaft, the bottom of top separating mechanism The guide groove being connected is provided between portion's stationary knife dish opening and the top stationary knife dish opening of lower section separating mechanism.
5. seedpod of the lotus seed shell automatic separating apparatus according to claim 1, it is characterised in that:Several in the movable knife disc Moving knife is around vertical axis helical pattern.
6. seedpod of the lotus seed shell automatic separating apparatus according to claim 5, it is characterised in that:The actuating unit includes fixing In the motor (61) of cradle top and the transmission belt (62) of passing power and drive (63) between motor and movable arbor.
CN201720336207.5U 2017-03-31 2017-03-31 Seedpod of the lotus seed shell automatic separating apparatus Withdrawn - After Issue CN206823932U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106861838A (en) * 2017-03-31 2017-06-20 浙江理工大学 Seedpod of the lotus seed shell automatic separating apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106861838A (en) * 2017-03-31 2017-06-20 浙江理工大学 Seedpod of the lotus seed shell automatic separating apparatus
CN106861838B (en) * 2017-03-31 2018-07-27 浙江理工大学 Seedpod of the lotus seed shell automatic separating apparatus

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