CN206823754U - Energy-saving reactor system - Google Patents
Energy-saving reactor system Download PDFInfo
- Publication number
- CN206823754U CN206823754U CN201720480888.2U CN201720480888U CN206823754U CN 206823754 U CN206823754 U CN 206823754U CN 201720480888 U CN201720480888 U CN 201720480888U CN 206823754 U CN206823754 U CN 206823754U
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- Prior art keywords
- reactor
- blender
- heat pump
- heat
- pump
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 114
- 230000001105 regulatory effect Effects 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000005660 chlorination reaction Methods 0.000 description 3
- 239000003245 coal Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- HNBFUFIYQWYCDM-UHFFFAOYSA-N oxygen(2-) sulfane titanium(4+) Chemical compound [O--].[O--].S.[Ti+4] HNBFUFIYQWYCDM-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
It the utility model is related to a kind of energy-saving reactor system,Including reactor,First blender and heat pump,The reactor forms circulation loop with first blender,Pipeline between the water inlet of the delivery port of the reactor and first blender is provided with water circulating pump and the first regulating valve,First blender forms circulation loop with the heat pump,Pipeline between the water inlet of the delivery port of the heat pump and the blender is provided with heat-exchanger pump and the 4th regulating valve,Pipeline between the water inlet of the delivery port of the blender and the heat pump is provided with first switch valve,The reactor,Heat pump and the first blender are sequentially connected and form circulation loop,The reactor is connected by water circulating pump and second switch valve with heat pump,The heat pump is connected by the 3rd switch valve with blender,First blender is connected by the 3rd regulating valve with other thermals source.The system has the characteristics of low efficiency high, operating cost, energy-conserving and environment-protective.
Description
Technical field
It the utility model is related to reactor, and in particular to a kind of reactor system with power saving function.
Background technology
By taking the production technology of haloflex as an example, haloflex (CPE) is using polyethylene as raw material, through chlorination reaction
Prepared by thermoplastic elastomer (TPE) new material, product shows white is nonpoisonous and tasteless, and its special molecular structure and accumulation shape determine
CPE has a series of excellent physical and chemical properties, is mainly used in modifying plastics and specific rubber field.In the production stream
Cheng Zhong, most links are all mechanical treatment link, but the chlorination reactions of CPE wherein and dry link are related to largely
The generation of heat consumption and heat.In chlorination reaction link, its temperature-rise period needs to consume a large amount of steam heats, in PE and chlorine
Can release substantial amounts of heat again in course of reaction and cause temperature of charge to raise, in order to avoid excessive temperature cause material thawing and
Denaturation, reacting and needing substantial amounts of jacket water (J.W.) to be cooled down again in insulating process, the heat that jacket water (J.W.) is taken away changes through cooler
Heat, it is discharged to finally by cooling tower in air, causes thermal waste and environmental pollution.The source of industrial steam is mainly gone back at present
It is traditional coal and oil boiler, the thermal efficiency is very low, while to the substantial amounts of carbon dioxide of environmental emission, nitrogen oxides, titanium dioxide
Sulphur, dust etc., it is serious to pollute atmosphere pollution environment, because pot furnace pressure is higher, it can also produce potential safety hazard.
The utility model is used as the energy using electricity, utilizes low-grade free heat caused by the reactor production technology link
Source, high-temperature-hot-water is produced by high temperature heat pump and controlled by the combination of automatic regulating valve, meets the production process, except
Temperature-rise period needs steam first, and other technical process are without external steam, not only without disposal of pollutants, more energy efficient environmental protection,
It is safe and efficient.
Utility model content
In order to overcome drawbacks described above, the utility model provides a kind of energy-saving reactor system, can solve existing reaction
The technical problem that thermal waste, the thermal efficiency are low existing for kettle and environmental pollution is serious.
The utility model in order to solve its technical problem used by technical scheme be：
A kind of energy-saving reactor system, including reactor, the first blender and heat pump, the reactor by pipeline with
First blender forms circulation loop, the pipe between the delivery port of the reactor and the water inlet of first blender
Road is provided with water circulating pump and the first regulating valve, is formed and is recycled back to by pipeline between first blender and the heat pump
Pipeline between the water inlet of road, the delivery port of the heat pump and the blender is provided with heat-exchanger pump and the 4th regulating valve, institute
The pipeline stated between the delivery port of blender and the water inlet of the heat pump is provided with first switch valve, the reactor, heat pump
It is sequentially connected with the first blender by other pipeline and forms circulation loop, the reactor is opened by water circulating pump and second
Close valve to be connected with heat pump, the heat pump is connected by the 3rd switch valve with blender, and first blender passes through the 3rd regulation
Valve is connected with other thermals source.
Preferably, cooler is additionally provided with, the cooler is connected simultaneously by water circulating pump and the second regulating valve with reactor
Form circulation loop.
Preferably, the cooler is air-cooled cooler or water-cooling cooler.
Preferably, high-temperature water tank, high-temperature water tank one end connection are provided between the heat pump and first blender
Heat pump, the other end connect heat-exchanger pump and first switch valve respectively.
Preferably, low temperature water tank is provided between the heat pump and the reactor, described low temperature water tank one end connects heat pump,
The other end connects second switch valve and the 3rd switch valve respectively.
Preferably, the high-temperature water tank connects one second blender.
Preferably, the low temperature water tank connects an external heat source.
The beneficial effects of the utility model are：
1) this reactor system collects reactor caused low grade heat energy in itself by water at low temperature, is then produced by heat pump
Raw high-temperature-hot-water, when reactor system needs heating, high-temperature-hot-water caused by heat pump is recycled to heat reactor, and
The low temperature Water Sproading that will be cooled down by reactor, it is achieved thereby that heat and the self-circulating system of water resource, reduce high-temperature steam
Use and recycled water resource, compared with traditional coal burning and gas burning oil-fired steam boiler, the system have efficiency high, fortune
The characteristics of row cost is low, energy-conserving and environment-protective；
2) on blender the setting of the 3rd regulating valve start first available for reactor need heating when, when heat pump needs to examine
Hot water amount can not meet reactor in use, being heated reactor to expire by other thermals source when repairing or caused by heat pump
The normal production requirement of foot；
3) high-temperature water tank is used to store high-temperature-hot-water caused by heat pump, and low temperature water tank is used to store to be cooled down by reactor
Water at low temperature afterwards, the storage of low-temperature receiver and thermal source is realized in case being used when needs, heat is produced so as to solve reactor
With the contradiction for needing heat that there is the time difference.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
In figure：10- reactors, 11- water circulating pumps, the regulating valves of 12- first, the blenders of 20- first, the regulating valves of 21- the 3rd,
22- heat-exchanger pumps, the regulating valves of 23- the 4th, 24- first switch valves, 30- heat pumps, 40- coolers, the regulating valves of 41- second, 50- high temperature
Water tank, 60- low temperature water tanks, 61- second switch valves, the switch valves of 62- the 3rd, the blenders of 70- second, 80- external heat sources.
Embodiment
Below in conjunction with the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole embodiments.
Based on the embodiment in the utility model, what those of ordinary skill in the art were obtained under the premise of creative work is not made
Every other embodiment, belong to the scope of the utility model protection.
Embodiment：As shown in figure 1, a kind of energy-saving reactor system, including reactor 10, the first blender 20 and heat pump
30, the reactor 10 forms circulation loop by pipeline and first blender 20, the delivery port of the reactor 10 and
Pipeline between the water inlet of first blender is provided with the regulating valve 12 of water circulating pump 11 and first, first blender
Circulation loop is formed by pipeline between 20 and the heat pump 30, the water inlet of the delivery port of the heat pump and the blender it
Between pipeline be provided with the regulating valve 23 of heat-exchanger pump 22 and the 4th, between the delivery port of the blender and the water inlet of the heat pump
Pipeline be provided with first switch valve 24, the reactor 10, the blender 20 of heat pump 30 and first are connected successively by other pipeline
Connect and form circulation loop, the reactor 10 is connected by water circulating pump 11 and second switch valve 61 with heat pump 30, the heat
Pump 30 is connected by the 3rd switch valve 62 with blender, and first blender 20 is connected by the 3rd regulating valve 21 with other thermals source
Connect.The system is full-automatic regulation system, control centre automatically adjusted according to the actual demand of reactor each water pump, heat pump,
The running situation of the equipment such as regulating valve and switch valve, so as to reach reactor is cooled, the processing such as heat up.3rd regulation
The setting of valve 21 be mainly used in reactor start first need heating when, when heat pump need maintenance when or heat pump caused by hot water amount
Reactor can not be met in use, being heated by other thermals source to reactor to meet normal production requirement.When anti-
When answering the material reaction generation amount of heat in kettle, now need to carry out cooling processing to reactor, process is as follows：Low temperature water tank
Cold water in 60 enters in the interlayer of reactor after obtaining thermophilic water into blender by the 3rd switch valve 62, absorbing reaction kettle
In heat and be heated to form the water of higher temperature, then low temperature water tank is pumped into by second switch valve 61 by water circulating pump 11, entered
And by heat pump 30 formed high-temperature water be stored in it is standby in high-temperature water tank, by continuous water circulation reach by reactor cool
Purpose, the second regulating valve 41, the switch valve 62 of second switch valve 61 and the 3rd in this running in system are opened, other regulations
Valve and switch valve are closed；When the material reaction in reactor needs heat, now need to carry out heating treatment, mistake to reactor
Journey is as follows：From the hot water storage that heat pump 30 obtains in high-temperature water tank 50, heat-exchanger pump 22 passes through the hot water in high-temperature water tank 50
4th regulating valve 23 is pumped into the first blender 20 and the cold water in blender is heated, and the thermophilic water after heating is pumped into reaction
The material in reactor is heated in kettle interlayer, the cold water being cooled in reactor is passed through the first regulation by water circulating pump 11
Valve 12 is pumped into the first blender 20, and the cold water in the first blender 20 is returned in high-temperature water tank by first switch valve 24,
The purpose that reactor is heated up is reached by continuous water circulation, in this running, the heat-exchanger pump 22 in system operates, the 4th
Regulating valve 23, the regulating valve 12 of first switch valve 24 and first are opened, and other regulating valves and switch valve are closed.This reactor system
By collecting reactor caused low grade heat energy in itself, high-temperature-hot-water is then produced by heat pump, when reactor system needs
During heating, hot water caused by heat pump is recycled to heat reactor, it is achieved thereby that self-circulating system, reduces high temperature steaming
The use of vapour simultaneously recycles water resource.Compared with traditional coal burning and gas burning oil-fired steam boiler, the system has efficiency high, fortune
The features such as row cost is low, energy-conserving and environment-protective.
Wherein, cooler 40 is additionally provided with, air-cooled cooler or water-cooling cooler can be used, the cooler passes through recirculated water
The regulating valve 41 of pump 11 and second is connected with reactor 10 and forms circulation loop.Cooler is additionally provided with to be connected with reactor, when
During the energy surplus of reactor, have little time to reclaim in system, recycle the cooler of outside to cool down reactor, to prevent thing
Therefore occur.
Wherein, high-temperature water tank 50, the high-temperature water tank 50 1 are provided between the heat pump 30 and first blender 20
End connection heat pump 30, the other end connect heat-exchanger pump 22 and first switch valve 24 respectively.The heat pump 30 and the reactor 10 it
Between be provided with low temperature water tank 60, described one end of low temperature water tank 60 connects heat pump 30, and the other end connects second switch valve 61 and the respectively
Three switch valves 62.High-temperature water tank 50 is used to store high-temperature-hot-water caused by heat pump, and low temperature water tank 60, which is used to store, to be reacted
Water at low temperature after kettle cooling, realizes the storage of low-temperature receiver and thermal source in case being used when needs, so as to solve reactor production
Heat amount and the contradiction for needing heat existence time difference.The high-temperature water tank 50 connects one second blender 70.When reactor produces
Raw heat is excessive that is, during the high-temperature-hot-water surplus of heat pump generation, can be also used for the heating of other blenders.It is described
Low temperature water tank 60 connects an external heat source 80.When the heat source insufficiency of system storage is to meet system requirements, outside heat can be passed through
Source 80 is heated to low-temperature water heating to meet system requirements, the normal work of maintenance reaction kettle.
The course of work of the present utility model is：
One) system temperature-rise period first：When heating up first, except the first regulating valve 12 and the 3rd regulating valve 21 are opened in system
Outside opening, other switch valves and regulating valve are all in closed mode；The course of work passes through the 3rd for outside thermal source such as steam
Regulating valve 21 enters in blender to be heated to the cold water in blender, and reactor is pumped into after obtaining the hot water of suitable temperature,
Cold water in reactor interlayer is entered in blender by the regulating valve 12 of water circulating pump 11 and first, is reached by constantly circulating
The purpose that reactor is heated up；(this process is external heat source)
Two) the normal temperature-rise period of system：During normal heating, the heat-exchanger pump 22 in system operates, the 4th regulating valve 23, first
The regulating valve 12 of switch valve 24 and first is opened, and other regulating valves and switch valve are closed；The course of work obtains from heat pump 30
In high-temperature water tank 50, the hot water in high-temperature water tank 50 is pumped into first by the 4th regulating valve 23 and mixed hot water storage by heat-exchanger pump 22
The cold water in blender is heated in clutch 20, the thermophilic water after heating is pumped into reactor interlayer to the thing in reactor
Material is heated, and the cold water being cooled in reactor is pumped into the first blender 20 by water circulating pump 11 by the first regulating valve 12
In, the cold water in the first blender 20 is returned in high-temperature water tank by first switch valve 24, is reached by continuous water circulation
The purpose that reactor is heated up；(this process is internal heat resource, i.e., using heat pump by heat absorption caused by reactor, from
And produce high-temperature-hot-water and reactor is heated again)
Three) system temperature-fall period：The second regulating valve 41, the switch valve 62 of second switch valve 61 and the 3rd in system are opened,
Other regulating valves and switch valve are closed；The course of work is that the cold water in low temperature water tank 60 enters blender by the 3rd switch valve 62
Obtain entering in the interlayer of reactor after thermophilic water, the heat in absorbing reaction kettle and be heated to form the water of higher temperature, then by
Water circulating pump is pumped into low temperature water tank by second switch valve 61, and then forms high-temperature water by heat pump 30 and be stored in high-temperature water tank
It is standby, the purpose that reactor is cooled is reached by continuous water circulation.(this process completes to be entered to heat caused by reactor
The process that row is collected.)
Four) system insulating process：Regulating valve and switch valve in system is fully open, when the temperature in reactor is less than real
During the temperature of border demand, controller will control the system be temperature-rise period, as described in two)；When the temperature in reactor is higher than real
Border need temperature when, controller will control the system be temperature-fall period, as described in three).
It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility,
Various modifications and improvements can be made, these belong to the scope of protection of the utility model.Therefore, the utility model patent
Protection domain should be determined by the appended claims.
Claims (7)
- A kind of 1. energy-saving reactor system, it is characterised in that：Including reactor (10), the first blender (20) and heat pump (30), the reactor (10) forms circulation loop by pipeline and first blender (20), the reactor (10) Pipeline between the water inlet of delivery port and first blender is provided with water circulating pump (11) and the first regulating valve (12), institute State between the first blender (20) and the heat pump (30) by pipeline formed circulation loop, the delivery port of the heat pump with it is described Pipeline between the water inlet of blender is provided with heat-exchanger pump (22) and the 4th regulating valve (23), the delivery port of the blender with Pipeline between the water inlet of the heat pump is provided with first switch valve (24), the reactor (10), heat pump (30) and first Blender (20) is sequentially connected by other pipeline and forms circulation loop, the reactor (10) by water circulating pump (11) and Second switch valve (61) is connected with heat pump (30), and the heat pump (30) is connected by the 3rd switch valve (62) with blender, described First blender (20) is connected by the 3rd regulating valve (21) with other thermals source.
- 2. energy-saving reactor system according to claim 1, it is characterised in that：Cooler (40) is additionally provided with, it is described cold But device is connected with reactor (10) by water circulating pump (11) and the second regulating valve (41) and forms circulation loop.
- 3. energy-saving reactor system according to claim 2, it is characterised in that：The cooler (40) is air-cooled cooling Device or water-cooling cooler.
- 4. energy-saving reactor system according to claim 1, it is characterised in that：The heat pump (30) is mixed with described first High-temperature water tank (50) is provided between clutch (20), high-temperature water tank (50) one end connection heat pump (30), the other end connects respectively Heat-exchanger pump (22) and first switch valve (24).
- 5. energy-saving reactor system according to claim 1, it is characterised in that：The heat pump (30) and the reactor (10) low temperature water tank (60) is provided between, low temperature water tank (60) one end connection heat pump (30), the other end connects second respectively Switch valve (61) and the 3rd switch valve (62).
- 6. energy-saving reactor system according to claim 4, it is characterised in that：The high-temperature water tank (50) connection 1 the Two blenders (70).
- 7. energy-saving reactor system according to claim 5, it is characterised in that：Outside low temperature water tank (60) connection one Portion's thermal source (80).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720480888.2U CN206823754U (en) | 2017-05-03 | 2017-05-03 | Energy-saving reactor system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720480888.2U CN206823754U (en) | 2017-05-03 | 2017-05-03 | Energy-saving reactor system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206823754U true CN206823754U (en) | 2018-01-02 |
Family
ID=60770189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720480888.2U Active CN206823754U (en) | 2017-05-03 | 2017-05-03 | Energy-saving reactor system |
Country Status (1)
| Country | Link |
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| CN (1) | CN206823754U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975427A (en) * | 2017-05-03 | 2017-07-25 | 江苏必领能源科技有限公司 | Energy-saving reactor system |
-
2017
- 2017-05-03 CN CN201720480888.2U patent/CN206823754U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975427A (en) * | 2017-05-03 | 2017-07-25 | 江苏必领能源科技有限公司 | Energy-saving reactor system |
| CN106975427B (en) * | 2017-05-03 | 2023-07-18 | 江苏必领能源科技有限公司 | Energy-saving reaction kettle system |
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