CN206813497U - For stimulating the automatic device of unpacking of corrosivity chemical material - Google Patents

For stimulating the automatic device of unpacking of corrosivity chemical material Download PDF

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Publication number
CN206813497U
CN206813497U CN201720465980.1U CN201720465980U CN206813497U CN 206813497 U CN206813497 U CN 206813497U CN 201720465980 U CN201720465980 U CN 201720465980U CN 206813497 U CN206813497 U CN 206813497U
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CN
China
Prior art keywords
bag
unpacking
stripper
framework
cam
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720465980.1U
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Chinese (zh)
Inventor
林权
刘其南
黎懿维
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Wuyi University
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Wuyi University
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Priority to CN201720465980.1U priority Critical patent/CN206813497U/en
Application granted granted Critical
Publication of CN206813497U publication Critical patent/CN206813497U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of automatic unpack device, including automatic charging device, Bag Material separator and collection device for being used to stimulate corrosivity chemical material;The automatic charging device includes feeder motor and feeding framework, and the feeder motor drives feed belt to move by deceleration device, has been evenly arranged roller under the feed belt, plastic cement baffle plate is added on the feed belt;The Bag Material separator includes framework, carrier loader and cutting tool, and manipulator is provided with the carrier loader;The carrier loader is coordinated using cam-type wheel and slot rails, and the cutting tool is multi-blade rotating knife;The collection device includes bleed plate and stripper, and the upper end of the bleed plate is connected with stripper, and outer bag collection frame is provided with below the lower end of the bleed plate.The utility model collection electromechanical integration, the equipment for realizing full-automatic discharge process of unpacking, has the characteristics that efficient, environmentally friendly, simple to operate, easy to maintenance.

Description

For stimulating the automatic device of unpacking of corrosivity chemical material
Technical field
A kind of automatic drawing mechanism of unpacking is the utility model is related to, more particularly to it is a kind of for stimulating corrosivity chemical material Automatic device of unpacking.
Background technology
In chemical industry or enviromental protection enterprise, there is the material bags such as excitant, corrosivity, specific such as urea, be both needed to daily by people Work is unpacked, and pours into lifting device, mainly uses manual work mode, and because long-time contacts, great shadow is produced to health Ring.In addition, for enterprise, environment is not only polluted, and needs to pay high human cost and time cost.City at present Bale breaker is mainly used in the broken bag of bagged cement on field, and full automatic unpacking unloader is also mainly used in solid material unpacks and unload automatically The occasion of material, and Bag Material mask work can not be completed well, common Bag Material separates incomplete phenomenon, so there is no relevant device Can solve the problem.How to design and manufacture a kind of chemical material such as excitant, corrosivity bag drawing mechanism of unpacking automatically to compel The eyebrows and eyelashes, the device are applied to be not easy the occasion contacted, and the bagged articles pocket (such as urea bag) that rule is piled up can be unpacked, and Automatically warehouse is poured into, and empty bag and debris will not fall into warehouse, the protection problem for solving enterprise's occupational disease.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of for stimulating the automatic of corrosivity chemical material to tear open Bag apparatus, collect electromechanical integration, the equipment for realizing full-automatic discharge process of unpacking, there is efficient, environmentally friendly, simple to operate, maintenance The features such as facilitating.
The utility model is to provide one kind for stimulating corrosivity to solve the technical scheme that above-mentioned technical problem uses Automatic unpack device, including automatic charging device, Bag Material separator and the collection device of chemical material;
Automatic charging device:Including feeder motor and feeding framework, the feeding framework by different height upright supports, The feeder motor drives feed belt to move by deceleration device, and roller has been evenly arranged under the feed belt, described Plastic cement baffle plate is added on feed belt;Bag Material separator:Including framework, carrier loader and cutting tool, the delivery is small Manipulator is installed on car;The carrier loader is coordinated using cam-type wheel and slot rails, and the cutting tool is multitool Sword rotating knife;The framework is provided with control carrier loader back and forth movement and the touching formula switch of manipulator start and stop;Collect dress Put:Including bleed plate and stripper;The stripper is tiltedly mounted on above the hopper of warehouse, and the hopper faces cutter Tool, the stripper is tilted upward to surrounding centered on hopper entrance and strutted, and extends to Bag Material separator from low to high Framework, from top to bottom slanted arrangement, the upper end of the bleed plate are connected the bleed plate with stripper, under the bleed plate End lower section is provided with outer bag collection frame.
The above-mentioned automatic device of unpacking for being used to stimulate corrosivity chemical material, wherein, the feeder motor is arranged on upper The inclination angle on the side of material frame frame bottom column, the feed belt and ground is 30 °, the adjacent compartment of the plastic cement baffle plate away from for 100cm。
The above-mentioned automatic device of unpacking for being used to stimulate corrosivity chemical material, wherein, it is provided with above the hopper Screen cloth, the screen cloth and stripper edge are contour.
The above-mentioned automatic device of unpacking for being used to stimulate corrosivity chemical material, wherein, the feeding framework and Bag Material point It is bolted from the outer framework in device, the outer framework is provided with horizontally disposed small kickstand and vertically arranged knife Seat support, the small kickstand, tool rest branch both ends are fixedly connected with outer framework.
The above-mentioned automatic device of unpacking for being used to stimulate corrosivity chemical material, wherein, the bleed plate and stripper Right side plate is fixedly connected, and the bleed plate and small kickstand are arranged in parallel, the highest point of the stripper less than small kickstand, Knife-post bracket, outer framework at least 10cm.
The above-mentioned automatic device of unpacking for being used to stimulate corrosivity chemical material, wherein, the carrier loader includes dolly Framework and slot rails, the vehicle motor carry out reduction of speed by little gear and the engaged transmission of gear wheel, and the gear wheel is consolidated Surely it is connected on active rotating shaft, the active rotating shaft both ends are cam-type wheel;The carriage frame is existed by they sup-port On active rotating shaft and driven shaft, the both ends of the driven shaft are also provided with cam-type wheel, and the cam-type wheel is placed in described In slot rails.
The above-mentioned automatic device of unpacking for being used to stimulate corrosivity chemical material, wherein, described cam-type wheel or so is altogether Two, symmetrical, the cam-type wheel is disc cam, and the contact surface of the disc cam and slot rails is plane.
The utility model contrast prior art has following beneficial effect:It is provided by the utility model to be used to stimulate corrosivity The device of unpacking automatically of chemical material, collects electromechanical integration, the equipment for realizing full-automatic discharge process of unpacking, has efficient, ring The features such as protecting, be simple to operate, easy to maintenance.
Brief description of the drawings
Fig. 1 is the automatic device overall structure diagram of unpacking that the utility model is used to stimulate corrosivity chemical material;
Fig. 2 is that the utility model is unpacked the automatic charging device structural representation of drawing mechanism automatically;
Fig. 3 is that the utility model is unpacked the Bag Material separator structural representation of drawing mechanism automatically.
Embodiment
The utility model will be further described with reference to the accompanying drawings and examples.
The automatic device of unpacking provided by the utility model for being used to stimulate corrosivity chemical material, is mainly filled by automatic charging Put, the three parts composition such as Bag Material separator and collection device.Major function and the specific implementation of each several part is described in detail below Scheme.
First, automatic charging device
Fig. 1 and Fig. 2 are referred to, by column 1, feeder motor 39, feed belt 2, plastic cement baffle plate 3, feeding framework 4, roller 5 Formed Deng parts.The utility model device uses climbing type belt conveyor automatic charging device, industrial chemicals outer packing master It is divided into Polypropylene Bag, Polythene Bag, belongs to polybag, and general method of sewing is seam bottom, the present apparatus is with conventional 50Kg Exemplified by urea packaging bag, bag weaved specification is 80cm × 55cm, by manually urea bag is placed on feed belt 2, it is contemplated that There may be relative slip between woven bag and belt, plastic cement baffle plate 3, the adjacent compartment of baffle plate are added on feed belt 2 Away from for 100cm, often bag urea bag rule is placed between two plastic cement baffle plates 3, and feeder motor 39 is arranged on the bottom of feeding framework 4 The side of column 1, feeding framework 4 are supported by the column 1 of different height, and the inclination angle for ensureing feed belt 2 and ground is 30 °, defeated Power transmission machine 39 drives feed belt 2 to move by deceleration device, and roller 5 has been evenly arranged under feed belt 2, and urea bag is risen Support and auxiliary transmission effect, by urea bag be promoted to from lower to upper 500cm it is high separate and collect place, it is ensured that urea bag is from A sections To B ends used time 5s, when urea bag is sent to B ends, first electronic switch can be touched, subsequently enters next working stage.
2nd, Bag Material separator
As shown in Figure 1, Figure 2 and Figure 3, mainly it is made up of the part such as framework, carrier loader, cutting tool, manipulator.Framework Part mainly includes outer framework 71, knife-post bracket 72, the small grade of kickstand 73 parts, such as Fig. 2 and Fig. 3.Carrier loader part master To include carriage frame 6, slot rails 9, baffle plate 19, support bar 20, little gear 21, gear wheel 22, motor base 23, dolly electricity The parts, such as Fig. 3 such as machine 24, rotating shaft 25, cam-type wheel 26, snap ring 27.Cutting tool part mainly includes tool rest 13, rotation The parts, such as Fig. 3 such as blade 14, cutter motor 15.
Robot section mainly includes manipulator cover plate 16, motor base 17, manipulator motor 18, drive screw, machinery The parts such as arm.
When urea bag is sent to B ends, after meeting first electronic switch ST1, the dolly of carrier loader back and forth movement is controlled Motor 24, control machinery hand clamp the manipulator motor 18 opened positive startup simultaneously, the cutter motor 15 of control cutter rotation When the present apparatus is opened, can starts, and keeps starting state.
Manipulator motor 18 is arranged on carriage frame 6 by motor base 17, the positive rotation of machinery torch machine 18 during startup Turn, drive the drive screw that is fixed on manipulator cover plate 16 to turn left axial movement by shaft coupling, while pulled by connecting rod Mechanical arm inwardly clamps urea bag, and hock is provided with mechanical arm, ensures that manipulator can be clamped firmly and catches on urea braiding Bag, it is not easy to skidding is produced, hock is fixedly connected by pin with mechanical arm, when manipulator motor 18 rotates forward, carrier loader On 2 manipulators simultaneously clamp on the both ends of urea bag.
Vehicle motor 24 rotates forward when starting, and carries out reduction of speed by little gear 21 and the engaged transmission of gear wheel 22, greatly Gear 22 is fixedly connected on active rotating shaft 25, and the both ends of active rotating shaft 25 are cam-type wheel 26, and carriage frame 6 passes through support Bar 20 is supported on active rotating shaft 25 and driven shaft 40, and the two cam-type wheels on driven shaft 40 are driven pulley, cam Formula wheel 26 is placed in slot rails 9, left and right totally two, symmetrical, and axle is carried out by the carrier loader of vehicle motor 24 To horizontal left and right back and forth movement, guide rail contacting surface is plane, and wheel is disc cam, and carrier loader is clamped by manipulator to be urinated Under the effect of cam-type wheel, up-down vibration simultaneously travels forward plain bag.
After carrier loader moves a segment distance, it will encounter cutting tool, the root of rotating blade 14 is with flat board in Yi Tiaoshui On horizontal line, point of a knife is being higher by flat board 5cm, and the central shaft of rotating blade 14 is connected with cutter motor 15, and cutter motor 15 passes through knife Seat 13 is fixed on knife-post bracket 72, and when carrier loader moves across cutting tool, urea bag will be by lower section rotating blade 14 Scratched from centre, urea granules fall into lower section at broken bag.
Second electronic switch ST1 is triggered after carrier loader is reached home, controls the dolly of carrier loader back and forth movement Motor 24, control machinery hand clamp the manipulator motor 18 opened reverse starting simultaneously, and manipulator unclamps, drops down onto and unload under urea bag Bag plate 10, while dolly counter motion reaches start position and is ready for subsequent cycle work.Manipulator motor is stepper motor, Control machinery arm is clamped and unclamped, and distance when mechanical arm opens is designed as being more than urea bag height.
Whole process realizes being automatically separated for urea granules and sack.
3rd, collection device
As shown in Fig. 2 mainly by outer bag collection frame 28, hopper 11, warehouse 12, bleed plate 10, stripper 8, screen cloth 41 etc. Major part is formed.The structure includes the collection of urea and collection two parts of sack.After urea granules separate with sack realization, Urea granules are fallen on stripper 8, and stripper 8 is tiltedly mounted on above the hopper 11 of warehouse 12, with the effect of gravity, urine Crude granule will slide into warehouse 12, complete the collection of urea granules, in order to which preventing portion divides the fractionlet of woven bag to fall into hopper 11 In warehouse 12, screen cloth 41 is installed above hopper 11, screen cloth 41 and the edge of stripper 8 are contour, if there is the small of woven bag Fragment can be blown off fragment using air blower, ensure that the cleaning of urea granules is complete.
The urea bag being cut, the urea in bag have fallen, and pass through the spring on mechanical arm, drag hook, hock, empty Bag is further clamped by manipulator, followed by carrier loader motion and triggers second electronic switch ST1, manipulator afterwards to terminal Arm opens, and urea sky bag drops down onto bleed plate 10 by under, finally falls to 28 outer bag collection frames, completes urea and is collected with urea bag.
Whole device course of work flow is:The automatic charging device of ribbon conveyer composition realizes automatic charging, by frame Frame, carrier loader, manipulator, the Bag Material separator of cutter composition realize being automatically separated for urea granules and sack, urea storage The collection device that storehouse 12 and outer bag collection frame 28 form realizes the centralized recovery of each several part.
Automatic charging device is located at front end, and belt 2, plastic cement baffle plate 3, roller 5, feeder motor 39 are all fixed or are connected to On feeding framework 4, the column 1 for having different height under feeding framework 4 supports, and the inclination angle on feed belt 2 and ground is 30 °, will Urea is sent to the height that ground clearance is 500cm, and the horizontal feeding framework 4 of automatic charging device highest point separates dress with Bag Material Outer framework 71 in putting constitutes the main body of Bag Material separator with bolt connection, outer framework 71, and one is added on outer framework 71 The perpendicular inner frame of horizontal stroke one, i.e., horizontally disposed small kickstand 73 and vertically arranged knife-post bracket 72, small kickstand 73, tool rest The both ends of support 72 are fixedly connected with outer framework 71.
A pair of tops of parallel arranged knife-post bracket 72 are provided with tool rest 13, and cutter motor 15 is bolted on tool rest 13 On, the central shaft of rotating blade 14 is connected by shaft coupling with the motor shaft of cutter motor 15, and cutting tool part is fixed on It is fixed on knife-post bracket 72.
Motor base 23 is installed on the carriage frame 6 of carrier loader, vehicle motor 24 is arranged on motor base 23, Rotary motion is sent to active rotating shaft 25 by drive gear mechanism from vehicle motor 24, and the both ends of active rotating shaft 25 are cam-type car Wheel 26, axial restraint is carried out to cam-type wheel 26 by the shaft shoulder and snap ring 27, cam-type wheel 26 is tray type structure, with groove profile Guide rail 9, which coordinates, carries out horizontal movement, and carriage frame 6 on active rotating shaft 25 is fixed on along groove by support bar 20 so as to drive 9 horizontal back and forth movement of type guide rail.
Collection device is located at below Bag Material separator center, and the opposite cutting tool of hopper 11, stripper 8 is with hopper Tilt upward and strut to surrounding centered on 11 entrances, extend to Bag Material separator framework, the highest point of stripper 8 from low to high Less than small kickstand 73, knife-post bracket 72, at least 10cm of outer framework 71.Urea bag collection device is mainly by bleed plate 10, outer bag Collection frame 28 is formed, and bleed plate 10 is fixedly connected with the right side plate of stripper 8, and is arranged in parallel with small kickstand 73, is ensured After carrier loader runs to terminal, manipulator, which unclamps urea sack, accurately to be fallen on bleed plate 10, and bleed plate 10 is from top to bottom Slanted arrangement, outer bag collection frame 28 are located at the lower right of bleed plate 10.Collection device is not fixedly connected with Bag Material separator, Only status requirement, ensure that urea and urea bag can be accurately fallen into hopper 11, warehouse 12, outer bag collection frame 28.
In summary, the automatic device of unpacking provided by the utility model for being used to stimulate corrosivity chemical material, in order to protect Card urea can depart from totally out of urea bag, be coordinated using cam-type wheel and slot rails, reach the motion of carrier loader urea During have very well vibration discharging effect;Carrier loader motor can adapt to successional rotating and start.The utility model Traditional fixation monolithic knife is replaced using multi-blade rotating knife, effective broken bag is ensure that, by the cutting of rotary cutter, can protect Card can not only effectively scratch urea bag in the case where urea is hardened, can also crush hardened urea, ensure in gravity and In the environment of shake, urea can be realized and separated with sack completely, be ensured in bag without residual urea.In addition, carrier loader both sides Manipulator urea is clamped into rear overhang in the air, pass through vibration caused by cam-type wheel, and urea self gravitation, realize urine Crude granule and sack are sufficiently separated, and the combined mechanism of manipulator and dolly makes whole process real in the presence of control circuit Automation is showed.Specific advantage is as follows:1st, electromechanical integration is collected, the equipment for realizing full-automatic discharge process of unpacking;2nd, there is height The features such as imitating, be environmentally friendly, simple to operate, easy to maintenance, can support the use with other general conveying equipments, complete broken bag discharging and again may be used Complete powder conveying storage and other effects;3rd, in order to reach industrial chemicals particle (such as urea granules) and packaging bag can be sufficiently separated it is dry Only, it can conveniently be designed to increase the eccentric wheel of carrier loader vibrating effect;4th, the utility model uses band manipulator to clamp The dolly of device, to the transhipment mask work of industrial chemicals particle bag (such as urea bag), the back and forth movement process of dolly, using tactile Formula switch is touched, by controlling motor forward/backward rotation to be controlled;5th, the utility model can reduce excitant, corrosive characteristics To the harm of human body in chemical material production process, manpower is saved, liberates both hands, production efficiency is improved, there is good market Prospect and realistic meaning.6th, device of the present utility model replaces fixed monolithic knife using multi-blade rotating knife, ensure that effective Broken bag.7th, both sides manipulator clamping industrial chemicals bag is used in device of the present utility model, and is hung in the sky, is caused by cam Vibration and raw material self gravitation effect realize being sufficiently separated for particle and sack.8th, the utility model uses manipulator and delivery The combination of dolly, the automation of whole process is realized under controller action.
Although the utility model is disclosed as above with preferred embodiment, so it is not limited to the utility model, any Those skilled in the art, do not departing from spirit and scope of the present utility model, when a little modification and perfect, therefore this can be made The protection domain of utility model is worked as to be defined by what claims were defined.

Claims (7)

1. a kind of automatic device of unpacking for being used to stimulate corrosivity chemical material, it is characterised in that including automatic charging device, bag Material separating device and collection device;
Automatic charging device:Including feeder motor and feeding framework, the feeding framework by different height upright supports, it is described Feeder motor drives feed belt to move by deceleration device, and roller, the transmission have been evenly arranged under the feed belt Plastic cement baffle plate is added on belt;
Bag Material separator:Including framework, carrier loader and cutting tool, manipulator is installed on the carrier loader;It is described Carrier loader is coordinated using cam-type wheel and slot rails, and the cutting tool is multi-blade rotating knife;Set on the framework There are control carrier loader back and forth movement and the touching formula of manipulator start and stop switch;
Collection device:Including bleed plate and stripper;The stripper is tiltedly mounted on above the hopper of warehouse, and the hopper is just Against cutting tool, the stripper is tilted upward to surrounding centered on hopper entrance and strutted, and extends to bag from low to high The framework of material separating device, the bleed plate from top to bottom slanted arrangement, the upper end of the bleed plate is connected with stripper, described Outer bag collection frame is provided with below the lower end of bleed plate.
2. the automatic device of unpacking as claimed in claim 1 for being used to stimulate corrosivity chemical material, it is characterised in that described defeated Power transmission machine is arranged on the side of feeding base of frame column, and the inclination angle on the feed belt and ground is 30 °, the plastic cement baffle plate Adjacent compartment is away from for 100cm.
3. the automatic device of unpacking as claimed in claim 1 for being used to stimulate corrosivity chemical material, it is characterised in that the material Screen cloth is installed, the screen cloth and stripper edge are contour above bucket.
4. the automatic device of unpacking as claimed in claim 1 for being used to stimulate corrosivity chemical material, it is characterised in that on described Material frame frame is bolted with the outer framework in Bag Material separator, and the outer framework is provided with horizontally disposed small kickstand With vertically arranged knife-post bracket, the small kickstand, tool rest branch both ends are fixedly connected with outer framework.
5. the automatic device of unpacking as claimed in claim 4 for being used to stimulate corrosivity chemical material, it is characterised in that described to unload Bag plate is fixedly connected with the right side plate of stripper, and the bleed plate is arranged in parallel with small kickstand, the highest of the stripper Place is less than small kickstand, knife-post bracket, outer framework at least 10cm.
6. the automatic device of unpacking as claimed in claim 1 for being used to stimulate corrosivity chemical material, it is characterised in that the fortune Carrying dolly includes carriage frame and slot rails, and the vehicle motor is dropped by the engaged transmission of little gear and gear wheel Speed, the gear wheel are fixedly connected on active rotating shaft, and the active rotating shaft both ends are cam-type wheel;The carriage frame leads to They sup-port is crossed on active rotating shaft and driven shaft, the both ends of the driven shaft are also provided with cam-type wheel, the cam Formula wheel is placed in the slot rails.
7. the automatic device of unpacking as claimed in claim 6 for being used to stimulate corrosivity chemical material, it is characterised in that described convex Wheel or so totally two, symmetrical, the cam-type wheel is disc cam, the disc cam and slot rails Contact surface is plane.
CN201720465980.1U 2017-04-28 2017-04-28 For stimulating the automatic device of unpacking of corrosivity chemical material Expired - Fee Related CN206813497U (en)

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Application Number Priority Date Filing Date Title
CN201720465980.1U CN206813497U (en) 2017-04-28 2017-04-28 For stimulating the automatic device of unpacking of corrosivity chemical material

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108328254A (en) * 2018-03-14 2018-07-27 四川公路桥梁建设集团有限公司 A kind of assembly line and its working method that bagged cement can be converted into bulk cement transportation
CN110683145A (en) * 2019-11-22 2020-01-14 郑州大学 Automatic unpacking system for packaging bags and unpacking and separating mechanism thereof
CN112660532A (en) * 2020-11-25 2021-04-16 淮南冠东信息科技有限公司 Dialysis powder conveying device
CN114180171A (en) * 2021-12-15 2022-03-15 安徽亳诚农牧科技有限公司 Transportation stirring cage for feeding of feed tower feed and use method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108328254A (en) * 2018-03-14 2018-07-27 四川公路桥梁建设集团有限公司 A kind of assembly line and its working method that bagged cement can be converted into bulk cement transportation
CN110683145A (en) * 2019-11-22 2020-01-14 郑州大学 Automatic unpacking system for packaging bags and unpacking and separating mechanism thereof
CN112660532A (en) * 2020-11-25 2021-04-16 淮南冠东信息科技有限公司 Dialysis powder conveying device
CN114180171A (en) * 2021-12-15 2022-03-15 安徽亳诚农牧科技有限公司 Transportation stirring cage for feeding of feed tower feed and use method thereof
CN114180171B (en) * 2021-12-15 2023-08-29 安徽亳诚农牧科技股份有限公司 Conveying stirring cage for feeding of feed in material tower and using method thereof

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20171229

Termination date: 20190428