CN206811738U - A four-sided grinding head for a multifunctional five-axis machine tool - Google Patents

A four-sided grinding head for a multifunctional five-axis machine tool Download PDF

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CN206811738U
CN206811738U CN201720479869.8U CN201720479869U CN206811738U CN 206811738 U CN206811738 U CN 206811738U CN 201720479869 U CN201720479869 U CN 201720479869U CN 206811738 U CN206811738 U CN 206811738U
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grinding head
grinding
machine tool
motor
drive
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郑建中
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Dongguan Jintaiyang Precision Technology LLC
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Dongguan Morui Intelligent Machinery Technology Co ltd
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Abstract

The utility model provides a four-side polishing head of a multifunctional five-axis machine tool, which comprises a polishing head, a speed reducer and a first motor, wherein the polishing head is connected with the first motor through the speed reducer, the first motor can drive the polishing head to do rotary motion, the polishing head comprises a rectangular frame body, polishing plates and a driving device, the driving device is provided with two groups, the driving device comprises a rotary shaft which is rotatably arranged in the rectangular frame body, a driving conical gear which is arranged on the rotary shaft, a driven conical gear which is meshed with the driving conical gear and is connected with the driving conical gear, and a rotating wheel which is rotatably connected with the driven conical gear, the polishing plates are rotatably arranged on the rotating wheel, the driven conical gears are provided with four groups and are respectively connected with four rotating wheels, the driving conical gear is driven by the rotary shaft to rotate, and the four driven conical gears are, the rotating wheels can respectively drive the polishing plates to rotate. The utility model discloses not only simple structure, processing cost are low, and machining efficiency is high moreover.

Description

一种多功能五轴机床四面打磨头A four-sided grinding head for a multifunctional five-axis machine tool

技术领域technical field

本实用新型涉及手机壳表面打磨抛光技术领域,特别涉及一种多功能五轴机床四面打磨头。The utility model relates to the technical field of mobile phone shell surface grinding and polishing, in particular to a four-sided grinding head for a multifunctional five-axis machine tool.

背景技术Background technique

目前市场上的打磨头一般为气动磨头和电动磨头两种,气动磨头采用压缩空气驱动,电动磨头由电机驱动,两种磨头均以独立的驱动带动独立的磨片旋转对手机壳表面进行物理打磨抛光。如图1所示,现有技术中的电动打磨头,该电动打磨头是安装在五轴机械手上,其包括四个电机1和四块打磨片3,每个电机1对应驱动一块打磨片3旋转对手机壳4进行打磨,而且打磨片3是在同一平面上的,打磨头又通过另外的电机2进行旋转,但采用这种结构的电动磨头的缺点是磨头内需要安装多个电机,打磨时电机转速高,但电机的电缆制约了磨头不能做360度连续旋转,电机本身的轴承防水比较困难,湿打时需要对电机进行防水处理,电机防水难度大,装多个电机使得磨头的价格昂贵,而且由于打磨片是单个独立旋转的,打磨时打磨片的打磨面积小,从而打磨片会消耗的非常快,打磨时只能安装粗打磨片进行粗加工,进行精加工时又需要更换打磨片,打磨效率非常低。At present, there are two kinds of grinding heads on the market: pneumatic grinding heads and electric grinding heads. The pneumatic grinding heads are driven by compressed air, and the electric grinding heads are driven by motors. The surface of the shell is physically ground and polished. As shown in Figure 1, the electric grinding head in the prior art is installed on a five-axis manipulator, which includes four motors 1 and four grinding sheets 3, each motor 1 correspondingly drives a grinding sheet 3 The mobile phone case 4 is polished by rotation, and the grinding sheet 3 is on the same plane, and the grinding head is rotated by another motor 2, but the disadvantage of the electric grinding head with this structure is that multiple motors need to be installed in the grinding head , The motor speed is high during grinding, but the cable of the motor restricts the grinding head from being able to rotate continuously at 360 degrees. The price of the grinding head is expensive, and because the grinding piece is a single independent rotation, the grinding area of the grinding piece is small during grinding, so the grinding piece will be consumed very quickly. The grinding sheet needs to be replaced again, and the grinding efficiency is very low.

而另外一种气动磨头一般装在六轴机器人上使用,但六轴机器人刚性差,且一次只能打一个产品,随着国内手机外观设计越来越高端复杂,六轴机器人装上气动磨头很难胜任。而且气动磨头的缺点是能耗大,噪音大,手执或装在六轴机械人或五轴打磨机床上使用。Another type of pneumatic grinding head is generally used on a six-axis robot, but the six-axis robot has poor rigidity and can only make one product at a time. The head is very difficult to do. Moreover, the disadvantages of the pneumatic grinding head are high energy consumption and high noise, and it can be used by hand or mounted on a six-axis robot or five-axis grinding machine.

实用新型内容Utility model content

本实用新型的目的是提供一种结构简单、加工成本低、加工效率高的一种多功能五轴机床四面打磨头。The purpose of the utility model is to provide a four-sided grinding head of a multifunctional five-axis machine tool with simple structure, low processing cost and high processing efficiency.

为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种多功能五轴机床四面打磨头,包括打磨头、减速器和第一电机,所述打磨头通过减速器与第一电机相连接,所述第一电机可驱动打磨头做旋转运动,所述打磨头包括矩形框体、可分别转动设置在矩形框体四个表面上的打磨板和可驱动打磨板转动的驱动装置,所述驱动装置设置有两组,所述驱动装置包括可转动的安装在矩形框体内的旋转轴、安装在旋转轴上的主动圆锥齿轮、与主动圆锥齿轮啮合连接的从动圆锥齿轮、与从动圆锥齿轮转动连接的转动轮,所述打磨板可转动的安装在转动轮上,所述从动圆锥齿轮设置有四个,且分别对应四个转动轮相连接,所述主动圆锥齿轮在旋转轴的带动下转动,且驱动四个从动圆锥齿轮旋转,从而分别带动转动轮旋转,所述转动轮可分别带动打磨板旋转,所述矩形框体的中间设置有从动轮,所述从动轮可转动的安装在矩形框体上且与打磨板相连接。A four-sided grinding head for a multi-functional five-axis machine tool, including a grinding head, a reducer and a first motor, the grinding head is connected to the first motor through a reducer, and the first motor can drive the grinding head to perform rotational movement, so The grinding head includes a rectangular frame body, a grinding plate that can be respectively rotated on the four surfaces of the rectangular frame body, and a driving device that can drive the grinding plate to rotate. The driving device is provided with two groups, and the driving device includes a rotatable The rotating shaft installed in the rectangular frame, the driving bevel gear installed on the rotating shaft, the driven bevel gear meshed with the driving bevel gear, the rotating wheel connected with the driven bevel gear in rotation, the grinding plate is rotatably installed On the rotating wheel, there are four driven bevel gears, which are respectively connected to the four rotating wheels. The driving bevel gear rotates under the drive of the rotating shaft, and drives the four driven bevel gears to rotate, thereby The rotating wheels are respectively driven to rotate, and the rotating wheels can respectively drive the grinding plate to rotate. A driven wheel is arranged in the middle of the rectangular frame body, and the driven wheel is rotatably installed on the rectangular frame body and connected with the grinding plate.

进一步地,所述转动轮与打磨板的连接方式为四连杆连接。Further, the connection between the rotating wheel and the grinding plate is a four-link connection.

进一步地,所述矩形框体内还设置有用于固定旋转轴的轴承,所述轴承套设在旋转轴上且安装在矩形框体内。Further, a bearing for fixing the rotating shaft is also provided in the rectangular frame, and the bearing is sleeved on the rotating shaft and installed in the rectangular frame.

进一步地,所述打磨板为矩形状。Further, the grinding plate is rectangular.

进一步地,还包括驱动旋转轴转动的第二电机。Further, it also includes a second motor for driving the rotating shaft to rotate.

本实用新型的有益效果为:The beneficial effects of the utility model are:

1、本实用新型的打磨头可在第一电机和减速器的带动下做360度旋转运动,而打磨头上又设置有四块打磨板,当手机壳打磨完一道工序后,打磨头会转动到另一块打磨板对手机壳进行打磨,使得四块打磨板可实现四道工序连续完成,大大提高了效率。1. The grinding head of the utility model can rotate 360 degrees under the drive of the first motor and the reducer, and there are four grinding plates on the grinding head. When the mobile phone case is polished for a process, the grinding head will rotate Go to another grinding board to polish the mobile phone case, so that the four grinding boards can realize the continuous completion of four processes, which greatly improves the efficiency.

2、本实用新型打磨板是通过两组驱动装置在矩形框体上做旋转运动,该驱动装置包括旋转轴、主动圆锥齿轮、从动圆锥齿轮和转动轮,从动圆锥齿轮设置有四个,且分别对应四个转动轮相连接,主动圆锥齿轮在旋转轴的带动下转动,而从动圆锥齿轮是与主动圆锥齿轮啮合连接的,即主动圆锥齿轮可以驱动四个从动圆锥齿轮旋转,从而分别带动转动轮旋转,转动轮可分别带动打磨板旋转,打磨板与两个转动轮的驱动方式为四连杆运动结构,本实用新型的四面打磨板通过圆锥齿轮机构进行传动,而且四面磨板两两以相反的方向旋转,保证了力矩平衡,从而抵消了不平衡力所引起的振动,故本实用新型无需设置电机驱动打磨板旋转,大大降低了加工成本。2. The grinding plate of the present invention rotates on the rectangular frame through two sets of driving devices. The driving device includes a rotating shaft, a driving bevel gear, a driven bevel gear and a running wheel. There are four driven bevel gears. And corresponding to the four rotating wheels, the driving bevel gear rotates under the drive of the rotating shaft, and the driven bevel gear is meshed with the driving bevel gear, that is, the driving bevel gear can drive the four driven bevel gears to rotate, thus Drive the rotating wheels to rotate respectively, and the rotating wheels can respectively drive the grinding plate to rotate. The driving mode of the grinding plate and the two rotating wheels is a four-link movement structure. The four-sided grinding plate of the utility model is driven by a conical gear mechanism, and the four-sided grinding plate The two rotate in opposite directions to ensure the balance of the torque, thereby offsetting the vibration caused by the unbalanced force. Therefore, the utility model does not need to be equipped with a motor to drive the grinding plate to rotate, which greatly reduces the processing cost.

3、本实用新型采用矩形打磨板对手机壳进行打磨,由于打磨板是做旋转运动的,所以是整块打磨板板对手机壳进行打磨的,可用于打磨的打磨面积大,不会集中在一点进行打磨,大大的延长了打磨板更换的时间,使得打磨板更耐磨,无需多次频繁更换打磨板,大大提高了加工效率。3. The utility model uses a rectangular grinding plate to grind the mobile phone case. Since the grinding plate rotates, the whole grinding plate is used to polish the mobile phone case. The grinding area that can be used for grinding is large and will not be concentrated in Grinding at one point greatly prolongs the replacement time of the grinding plate, makes the grinding plate more wear-resistant, does not need to replace the grinding plate frequently, and greatly improves the processing efficiency.

4、本实用新型通过在矩形框体的中间设置有从动轮,从动轮可转动的安装在矩形框体上且与打磨板相连接,提高了打磨板在打磨时的刚性。4. The utility model is provided with a driven wheel in the middle of the rectangular frame body, and the driven wheel is rotatably installed on the rectangular frame body and connected with the grinding plate, thereby improving the rigidity of the grinding plate during grinding.

附图说明Description of drawings

图1是现有技术的结构示意;Fig. 1 is the structural representation of prior art;

图2是本实用新型的立体结构示意图;Fig. 2 is the three-dimensional structural representation of the utility model;

图3是本实用新型的俯视图;Fig. 3 is the top view of the utility model;

图4是图3C-C的半剖视图;Fig. 4 is a half-sectional view of Fig. 3C-C;

图5是本实用新型的左视图;Fig. 5 is a left view of the utility model;

图6是图4A-A的半剖视图;Fig. 6 is a half-sectional view of Fig. 4A-A;

图7是图4B-B的半剖视图;Fig. 7 is a half-sectional view of Fig. 4B-B;

图8是本实用新型安装在五轴机床上加工时的结构示意图。Fig. 8 is a schematic structural view of the utility model installed on a five-axis machine tool for processing.

具体实施方式detailed description

以下结合附图对本实用新型进行进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

如图1到图7所示的一种多功能五轴机床四面打磨头,包括打磨头1、减速器2和第一电机3,所述打磨头1通过减速器2与第一电机3相连接,所述第一电机3可驱动打磨头1做旋转运动,所述打磨头1包括矩形框体11、可分别转动设置在矩形框体四个表面上的打磨板12和可驱动打磨板转动的驱动装置,所述驱动装置设置有两组,所述驱动装置包括可转动的安装在矩形框体11内的旋转轴14、安装在旋转轴14上的主动圆锥齿轮15、与主动圆锥齿轮15啮合连接的从动圆锥齿轮16、与从动圆锥齿轮16转动连接的转动轮17,所述打磨板12可转动的安装在转动轮17上,所述从动圆锥齿轮16设置有四个,且分别对应四个转动轮17相连接,所述主动圆锥齿轮15在旋转轴的带动下转动,且驱动四个从动圆锥齿轮16旋转,从而分别带动转动轮17旋转,所述转动轮17可分别带动打磨板12旋转,所述矩形框体11的中间设置有从动轮4,所述从动轮4可转动的安装在矩形框体11上且与打磨板12相连接。A four-sided grinding head for a multi-functional five-axis machine tool as shown in Figures 1 to 7 includes a grinding head 1, a reducer 2 and a first motor 3, and the grinding head 1 is connected to the first motor 3 through a reducer 2 , the first motor 3 can drive the grinding head 1 to rotate, and the grinding head 1 includes a rectangular frame body 11, a grinding plate 12 that can be respectively rotated on the four surfaces of the rectangular frame body, and a grinding plate that can drive the grinding plate to rotate Driving device, described driving device is provided with two groups, and described driving device comprises the rotating shaft 14 that is installed in the rectangular frame body 11 that is rotatable, the driving bevel gear 15 that is installed on the rotating shaft 14, meshes with driving bevel gear 15 The driven bevel gear 16 connected, the rotating wheel 17 that is connected with the driven bevel gear 16 in rotation, the described grinding plate 12 is rotatably installed on the rotating wheel 17, and the driven bevel gear 16 is provided with four, and respectively Corresponding to the four rotating wheels 17 are connected, the driving bevel gear 15 rotates under the drive of the rotating shaft, and drives the four driven bevel gears 16 to rotate, thereby driving the rotating wheels 17 to rotate respectively, and the rotating wheels 17 can drive respectively The grinding plate 12 rotates, and a driven wheel 4 is arranged in the middle of the rectangular frame body 11 , and the driven wheel 4 is rotatably installed on the rectangular frame body 11 and connected with the grinding plate 12 .

进一步地,所述转动轮17与打磨板12的连接方式为四连杆连接。Further, the connection between the rotating wheel 17 and the grinding plate 12 is a four-link connection.

进一步地,所述矩形框体11内还设置有用于固定旋转轴的轴承5,所述轴承5套设在旋转轴14上且安装在矩形框体11内。Further, the rectangular frame body 11 is also provided with a bearing 5 for fixing the rotating shaft, and the bearing 5 is sheathed on the rotating shaft 14 and installed in the rectangular frame body 11 .

进一步地,所述打磨板12为矩形状。Further, the grinding plate 12 is rectangular.

本实施例的工作原理为:The working principle of this embodiment is:

工作时,打磨头12安装在五轴机床上的,手机壳7通过第三电机9可转动的安装在五轴机床的机台8上,打磨时,五轴机床可驱动打磨头1贴近手机壳7进行打磨,手机壳7的自转可实现各个面的打磨,打磨头1上安装有四个打磨板12,这四块打磨板12分别对应一道对手机壳7打磨的工序,每当打磨完一道工序后,打磨头12会旋转到另一块打磨板12上对手机壳7继续打磨,使得四块打磨板12可实现四道工序连续完成,大大提高了效率;打磨板12打磨的时候是通过第二电机6驱动进行旋转打磨板12贴住手机壳7进行打磨的,而该打磨板12的驱动装置是采用圆锥齿轮进行传动的,而且四面打磨板12两两以相反的方向旋转,保证了力矩平衡,从而抵消了不平衡力所引起的振动,故本实施例无需设置电机驱动打磨板12旋转,大大降低了加工成本;本实施例采用矩形打磨板12对手机壳7进行打磨,由于打磨板12是做旋转运动的,所以是整块打磨板12板对手机壳7进行打磨的,可用于打磨的打磨面积大,不会集中在一点进行打磨,大大的延长了打磨板12更换的时间,使得打磨板12更耐磨,无需多次频繁更换打磨板12,大大提高了加工效率。During work, the grinding head 12 is installed on the five-axis machine tool, and the mobile phone case 7 is rotatably installed on the machine platform 8 of the five-axis machine tool through the third motor 9. When grinding, the five-axis machine tool can drive the grinding head 1 to be close to the mobile phone case 7 is polished, and the rotation of the mobile phone shell 7 can realize the grinding of each surface. Four grinding plates 12 are installed on the grinding head 1, and these four grinding plates 12 correspond to a process of grinding the mobile phone shell 7 respectively. After the process, the grinding head 12 will rotate to another grinding plate 12 to continue grinding the mobile phone case 7, so that the four grinding plates 12 can realize the continuous completion of four processes, which greatly improves the efficiency; The second motor 6 is driven to rotate the grinding plate 12 to stick to the mobile phone case 7 for grinding, and the driving device of the grinding plate 12 is driven by a bevel gear, and the four-sided grinding plate 12 rotates in opposite directions to ensure the torque balance, thereby offsetting the vibration caused by the unbalanced force, so this embodiment does not need to set the motor to drive the grinding plate 12 to rotate, which greatly reduces the processing cost; this embodiment uses the rectangular grinding plate 12 to polish the mobile phone case 7, because the grinding plate 12 is for rotating motion, so the whole grinding plate 12 is used for grinding the mobile phone case 7, the area for grinding is large, and it will not be polished at one point, which greatly prolongs the replacement time of the grinding plate 12. The grinding plate 12 is made more wear-resistant, and the grinding plate 12 does not need to be replaced frequently, which greatly improves the processing efficiency.

以上所述并非对本新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本新型的技术方案的范围内。The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.

Claims (5)

  1. A kind of 1. multi-functional five-axis machine tool four sides grinding head, it is characterised in that:Including grinding head, decelerator and the first motor, institute State grinding head by decelerator with the first motor to be connected, first motor can drive grinding head to rotate, described to beat Bistrique includes rectangular box, the polishing plate that can be rotatably arranged on respectively on four surfaces of rectangular box and polishing plate can be driven to rotate Drive device, the drive device is provided with two groups, and the drive device includes rotatably being arranged in rectangular box Rotary shaft, installation active conical gear on the rotary shaft, engage with active conical gear the driven bevel gear that connects and from The rotating wheel of dynamic conical gear rotation connection, the polishing plate are rotatably arranged on rotating wheel, the driven bevel gear Four are provided with, and corresponds to four rotating wheels respectively and is connected, the active conical gear rotates under the drive of rotary shaft, and Four driven bevel gear rotations of driving, so as to drive rotating wheel rotation respectively, the rotating wheel can drive polishing plate rotation respectively Turn, the centre of the rectangular box is provided with driven pulley, the driven pulley be rotatably arranged on rectangular box and with polishing Plate is connected.
  2. A kind of 2. multi-functional five-axis machine tool four sides grinding head according to claim 1, it is characterised in that:The rotating wheel with The connected mode of polishing plate is that double leval jib connects.
  3. A kind of 3. multi-functional five-axis machine tool four sides grinding head according to claim 1, it is characterised in that:The rectangular box The bearing for fixing rotary shaft is inside additionally provided with, the bearing is set in rotary shaft and in rectangular box.
  4. A kind of 4. multi-functional five-axis machine tool four sides grinding head according to claim 1, it is characterised in that:It is described polishing plate be It is rectangular-shaped.
  5. A kind of 5. multi-functional five-axis machine tool four sides grinding head according to claim 1, it is characterised in that:Also include driving rotation Second motor of axis of rotation.
CN201720479869.8U 2017-05-03 2017-05-03 A four-sided grinding head for a multifunctional five-axis machine tool Active CN206811738U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214242A (en) * 2018-01-31 2018-06-29 广东豪特曼智能机器有限公司 Mobile phone 3D ceramics rear cover special purpose grinders and its grinding method
CN108356670A (en) * 2018-02-26 2018-08-03 广东天机工业智能系统有限公司 Polishing device
CN108422315A (en) * 2018-02-26 2018-08-21 广东天机工业智能系统有限公司 Grinding head and grinding robot
CN109454534A (en) * 2018-12-26 2019-03-12 东莞市金太阳精密技术有限责任公司 A combined polishing mechanism for a polishing machine
CN110814979A (en) * 2019-10-24 2020-02-21 深圳市精速五金机械有限公司 Four-side multi-station synchronous gear transmission polishing mechanism
CN112677037A (en) * 2021-03-16 2021-04-20 湖南宇环精密制造有限公司 Oil immersion type multi-shaft polishing head device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214242A (en) * 2018-01-31 2018-06-29 广东豪特曼智能机器有限公司 Mobile phone 3D ceramics rear cover special purpose grinders and its grinding method
CN108356670A (en) * 2018-02-26 2018-08-03 广东天机工业智能系统有限公司 Polishing device
CN108422315A (en) * 2018-02-26 2018-08-21 广东天机工业智能系统有限公司 Grinding head and grinding robot
CN109454534A (en) * 2018-12-26 2019-03-12 东莞市金太阳精密技术有限责任公司 A combined polishing mechanism for a polishing machine
CN110814979A (en) * 2019-10-24 2020-02-21 深圳市精速五金机械有限公司 Four-side multi-station synchronous gear transmission polishing mechanism
CN112677037A (en) * 2021-03-16 2021-04-20 湖南宇环精密制造有限公司 Oil immersion type multi-shaft polishing head device

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Patentee before: Dongguan grinding Intelligent Machinery Technology Co., Ltd.