CN206798606U - Lead-acid accumulator grabbing device - Google Patents

Lead-acid accumulator grabbing device Download PDF

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Publication number
CN206798606U
CN206798606U CN201720661247.7U CN201720661247U CN206798606U CN 206798606 U CN206798606 U CN 206798606U CN 201720661247 U CN201720661247 U CN 201720661247U CN 206798606 U CN206798606 U CN 206798606U
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chuck
splint
ball screw
horizontal
bracket
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朱新华
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Jiangsu Jinfan New Process Equipment Co Ltd
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Jiangsu Jinfan New Process Equipment Co Ltd
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Abstract

铅酸蓄电池抓取装置,包括竖直机架、横向穿过竖直机架的水平机架,还包括设置在竖直机架底端的旋转减速电机、与旋转减速电机相连的夹头转轴、与夹头转轴相连的夹头机构,升降滚珠丝杆,与升降滚珠丝杆连接的升降伺服电机,水平滚珠丝杆,与水平滚珠丝杆相连的水平伺服电机,夹头机构包括与夹头转轴相连的夹头支架,设置在夹头支架一端的静夹板、与静夹板相连的夹头移动气缸、与夹头移动气缸相抵设置在夹头支架上的限位块、设置在夹头支架另一端的限位夹板、与限位夹板相抵的夹紧气缸、与夹紧气缸相连滑动设置在夹头支架上的动夹板,本装置避免了工人与灌酸后发热的电池直接接触,以及人工放错、摆放斜歪等造成化成连线困难、连线效率低问题。

The lead-acid battery grabbing device includes a vertical frame, a horizontal frame passing through the vertical frame, and a rotary deceleration motor arranged at the bottom of the vertical frame, a chuck shaft connected to the rotary deceleration motor, and The chuck mechanism connected with the chuck shaft, the lifting ball screw, the lifting servo motor connected with the lifting ball screw, the horizontal ball screw, the horizontal servo motor connected with the horizontal ball screw, the chuck mechanism including the connection with the chuck shaft The chuck bracket, the static splint set at one end of the chuck bracket, the chuck moving cylinder connected with the static splint, the limit block set on the chuck bracket against the chuck moving cylinder, and the other end of the chuck bracket The limit splint, the clamping cylinder against the limit splint, and the movable splint connected to the clamping cylinder and slidably arranged on the chuck bracket, this device avoids direct contact between workers and batteries that generate heat after acid filling, and manual misplacement, Slanted placement and other problems cause difficulty in connection and low connection efficiency.

Description

铅酸蓄电池抓取装置Lead-acid battery grabbing device

技术领域technical field

本实用新型涉及一种自动化设备领域,尤其是一种用于铅酸蓄电池灌酸结束后实现自动将四只电池分两次抓入托盘的装置。The utility model relates to the field of automation equipment, in particular to a device for automatically grabbing four batteries into trays twice after acid filling of lead-acid batteries.

背景技术Background technique

电动汽车电池灌酸结束后会发热,需立即进入水槽中冷却,经过初冷却后再传送至化成区,灌酸后的电动汽车电池质量较重,为了后道化成时物流方便,每种电池四只装进托盘再输送,目前蓄电池厂家是采用人工搬运电池放入托盘的方式,劳动强度大,效率低,不安全。Electric vehicle batteries will generate heat after acid filling, and need to be cooled in a water tank immediately, and then sent to the formation area after initial cooling. The weight of electric vehicle batteries after acid filling is relatively heavy. For the convenience of logistics during subsequent formation, each battery four It is only loaded into the pallet and then transported. At present, battery manufacturers use the method of manually moving the battery into the pallet, which is labor-intensive, low in efficiency, and unsafe.

发明内容Contents of the invention

本实用新型目的是为了克服现有技术的不足,提供一种铅酸蓄电池抓取装置,包括竖直机架、横向穿过竖直机架的水平机架,还包括设置在竖直机架底端的旋转减速电机、与旋转减速电机相连的夹头转轴、与夹头转轴相连的夹头机构,竖直机架内设置升降滚珠丝杆,与升降滚珠丝杆连接的升降伺服电机,水平机架内设置水平滚珠丝杆,与水平滚珠丝杆相连的水平伺服电机,夹头机构包括与夹头转轴相连的夹头支架,设置在夹头支架一端的静夹板、与静夹板相连的夹头移动气缸、与夹头移动气缸相抵设置在夹头支架上的限位块、设置在夹头支架另一端的限位夹板、与限位夹板相抵的夹紧气缸、与夹紧气缸相连滑动设置在夹头支架上的动夹板旋转减速电机一侧设置顺转90°接近开关,另一侧设置逆转90°接近开关,旋转减速电机的前方设置中位接近开关。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a grabbing device for lead-acid batteries, which includes a vertical frame, a horizontal frame passing through the vertical frame, and a The rotary deceleration motor at the end, the chuck shaft connected with the rotary deceleration motor, the chuck mechanism connected with the chuck shaft, the lifting ball screw installed in the vertical frame, the lifting servo motor connected with the lifting ball screw, and the horizontal frame A horizontal ball screw is installed inside, a horizontal servo motor connected with the horizontal ball screw, the chuck mechanism includes a chuck bracket connected with the chuck shaft, a static splint arranged at one end of the chuck bracket, and a chuck moving connected with the static splint The air cylinder, the limit block arranged on the chuck support against the moving cylinder of the chuck, the limit splint arranged at the other end of the chuck support, the clamping cylinder against the limit splint, the clamping cylinder connected with the clamping cylinder and slidingly arranged on the clamp One side of the moving splint rotating geared motor on the head bracket is provided with a forward rotation 90° proximity switch, the other side is provided with a reversed 90° proximity switch, and the front of the rotary geared motor is provided with a neutral proximity switch.

优点是:由于设置了夹头机构抓取电池,避免了工人与灌酸后发热的电池直接接触,安全性提高;设置了升降滚珠丝杆和水平滚珠丝杆,可以控制夹头机构的升降和水平移动,从而也避免了工作过程中刮碰电池等物品,设置了旋转减速电机和顺转90°接近开关以及逆转90°接近开关,使得电池按照规定的方向和顺序放入托盘,整齐有序。The advantages are: due to the setting of the chuck mechanism to grab the battery, it avoids direct contact between the workers and the battery that is heated after acid filling, and the safety is improved; the lifting ball screw and the horizontal ball screw are set, which can control the lifting and lowering of the chuck mechanism. Horizontal movement avoids scratching batteries and other items during work. A rotary deceleration motor and a 90° clockwise proximity switch and a 90° reverse proximity switch are installed so that the batteries can be put into the tray in the specified direction and order, neat and orderly.

进一步的,动夹板设置为两件。Further, the movable splint is set in two pieces.

更进一步的,静夹板和动夹板内侧均设置橡胶板。Furthermore, rubber plates are arranged inside the static splint and the movable splint.

优点是:在动夹板和静夹板上设置橡胶板,由于橡胶板弹性大,动夹板夹紧后,可以防止电池与橡胶板接触的表面发生变形,而且可以对电池夹牢。The advantage is: the rubber plate is arranged on the movable splint and the static splint. Since the rubber plate has great elasticity, after the movable splint is clamped, the deformation of the surface in contact with the battery and the rubber plate can be prevented, and the battery can be clamped firmly.

本装置的优点:利用铅酸蓄电池抓取装置,只需人工将空托盘放在托盘自动输送带上,抓取电池、将电池放于托盘、等动作自动完成,无需人工干预;全自动抓电池入托盘机避免了工人与灌酸后发热的电池直接接触,摆放在托盘上的电池整齐一致,避免了人工放错、摆放斜歪等造成化成连线困难、连线效率低等问题。The advantages of this device: using the lead-acid battery grabbing device, you only need to manually place the empty tray on the tray automatic conveyor belt, grab the battery, put the battery on the tray, and other actions are automatically completed without manual intervention; fully automatic battery grabbing The tray loading machine avoids direct contact between workers and the heated batteries after acid filling, and the batteries placed on the tray are neat and consistent, avoiding problems such as manual misplacement, skewed placement, etc., which cause difficulty in formation and connection, and low connection efficiency.

附图说明Description of drawings

图1.铅酸蓄电池抓取装置正视图Figure 1. Front view of lead-acid battery grabbing device

图2.铅酸蓄电池抓取装置侧视图Figure 2. Side view of lead-acid battery grabbing device

图3.铅酸蓄电池放入托盘后的状态图Figure 3. The state diagram of the lead-acid battery after it is placed in the tray

1.竖直机架 2.水平机架 3.旋转减速电机 4.夹头转轴 5.夹头机构 6.升降滚珠丝杆 7.升降伺服电机 8.水平滚珠丝杆 9.水平伺服电机 10.夹头支架 11.静夹板 12.夹头移动气缸 13.限位块 14.限位夹板 15.夹紧气缸 16.动夹板 17.橡胶板 18.顺转90°接近开关 19.逆转90°接近开关 20.中位接近开关 21.托盘 22.托盘前部 23.托盘后部1. Vertical frame 2. Horizontal frame 3. Rotary gear motor 4. Chuck shaft 5. Chuck mechanism 6. Lifting ball screw 7. Lifting servo motor 8. Horizontal ball screw 9. Horizontal servo motor 10. Chuck bracket 11. Static splint 12. Chuck moving cylinder 13. Limiting block 14. Limiting splint 15. Clamping cylinder 16. Moving splint 17. Rubber plate 18. Clockwise 90° approach switch 19. Reverse 90° approach Switch 20. Neutral proximity switch 21. Tray 22. Tray front 23. Tray rear

具体实施方式detailed description

铅酸蓄电池抓取装置,如图1-2所示,包括竖直机架1、横向穿过竖直机架1的水平机架2,还包括设置在竖直机架1底端的旋转减速电机3、与旋转减速电机3相连的夹头转轴4、与夹头转轴4相连的夹头机构5,The lead-acid battery grabbing device, as shown in Figure 1-2, includes a vertical frame 1, a horizontal frame 2 passing through the vertical frame 1, and a rotating gear motor arranged at the bottom of the vertical frame 1 3. The chuck rotating shaft 4 connected with the rotary reduction motor 3, the chuck mechanism 5 connected with the chuck rotating shaft 4,

竖直机架1内设置升降滚珠丝杆6,与升降滚珠丝杆连接的升降伺服电机7,所述的水平机架2内设置水平滚珠丝杆8,与水平滚珠丝杆8相连的水平伺服电机9,A lifting ball screw 6 is arranged in the vertical frame 1, a lifting servo motor 7 connected with the lifting ball screw, a horizontal ball screw 8 is arranged in the horizontal frame 2, and a horizontal servo motor 7 connected with the horizontal ball screw 8 motor 9,

夹头机构5包括与夹头转轴4相连的夹头支架10,设置在夹头支架10一端的静夹板11、与静夹板11相连的夹头移动气缸12、与夹头移动气缸12相抵设置在夹头支架上的限位块13、设置在夹头支架10另一端的限位夹板14、与限位夹板14相抵的夹紧气缸15、与夹紧气缸15相连滑动设置在夹头支架10上的动夹板16,Collet mechanism 5 comprises the collet support 10 that links to each other with collet rotating shaft 4, is arranged on the static splint 11 of collet support 10 one ends, the collet moving cylinder 12 that links to each other with static splint 11, offsets with collet moving cylinder 12 and is arranged on The limiting block 13 on the chuck bracket, the limiting splint 14 arranged at the other end of the chuck bracket 10, the clamping cylinder 15 that is offset against the limiting splint 14, and the clamping cylinder 15 are connected and slidably arranged on the chuck bracket 10 The movable splint 16,

旋转减速电机3一侧设置顺转90°接近开关18,另一侧设置逆转90°接近开关19,旋转减速电机3的前方设置中位接近开关20。One side of the rotary deceleration motor 3 is provided with a clockwise 90° proximity switch 18, the other side is provided with a reverse 90° proximity switch 19, and the front of the rotary deceleration motor 3 is provided with a neutral proximity switch 20.

动夹板16设置为两件。The movable clamping plate 16 is set to two pieces.

静夹板11和动夹板16内侧均设置橡胶板17。Rubber plates 17 are arranged inside the static splint 11 and the movable splint 16 .

在铅酸蓄电池灌酸结束后利用铅酸蓄电池抓取装置自动将四只电池分两次抓入托盘的方法:After the lead-acid battery is filled with acid, use the lead-acid battery grabbing device to automatically grab the four batteries into the tray twice:

1.在铅酸蓄电池灌酸结束后,全自动抓电池入托盘设备降至到电池正上方;1. After the acid filling of the lead-acid battery is completed, the automatic battery grabbing device is lowered to the top of the battery;

2.夹头移动气缸12动作,静夹板11贴紧两只电池;2. The chuck moving cylinder 12 moves, and the static splint 11 sticks to the two batteries;

3.夹紧气缸15伸出,推动动夹板16沿夹头支架10运动,使动夹板16和静夹板11将两只电池夹牢;3. Extend the clamping cylinder 15 to push the movable splint 16 to move along the chuck bracket 10, so that the movable splint 16 and the static splint 11 clamp the two batteries firmly;

4.启动升降伺服电机7,升降伺服电机7通过同步带传动升降滚珠丝杆6,将夹有电池的夹头机构5升起;4. Start the lifting servo motor 7, the lifting servo motor 7 drives the lifting ball screw 6 through the synchronous belt, and lifts the chuck mechanism 5 with the battery;

5.启动水平伺服电机9,水平伺服电机9通过同步带传动水平滚珠丝杆8,使夹头机构5水平移动至托盘21上方;5. Start the horizontal servo motor 9, and the horizontal servo motor 9 drives the horizontal ball screw 8 through the synchronous belt, so that the chuck mechanism 5 moves horizontally to the top of the pallet 21;

6.启动旋转减速电机3,使夹头机构5绕夹头转轴4顺时针旋转,旋转90°后,顺转90°接近开关18发出旋转停止信号,该信号传递给升降伺服电机7,升降伺服电机7通过同步带传动升降滚珠丝杆6,将夹头机构下降至托盘21上方,将两只电池放于托盘前部22,如图3所示;夹头机构5放下电池后,逆时针旋转,旋转90°后,中位接近开关发出旋转停止信号,该信号传递给水平伺服电机9,水平伺服电机9通过同步带传动水平滚珠丝杆8,使得夹头机构5水平返回原位;6. Start the rotary deceleration motor 3 to make the chuck mechanism 5 rotate clockwise around the chuck rotating shaft 4. After rotating 90°, the proximity switch 18 sends a rotation stop signal, which is transmitted to the lifting servo motor 7, and the lifting servo The motor 7 lifts the ball screw 6 through the synchronous belt drive, lowers the collet mechanism to the top of the tray 21, and puts the two batteries on the front part 22 of the tray, as shown in Figure 3; after the collet mechanism 5 puts down the battery, it rotates counterclockwise , after rotating 90°, the neutral proximity switch sends a rotation stop signal, which is transmitted to the horizontal servo motor 9, which drives the horizontal ball screw 8 through the synchronous belt, so that the collet mechanism 5 returns to its original position horizontally;

7.重复上述1-5步骤;7. Repeat steps 1-5 above;

8.启动旋转减速电机3,使夹头机构5绕夹头转轴4逆时针旋转,旋转90°后,逆转90°接近开关19发出旋转停止信号,该信号传递给升降伺服电机7,升降伺服电机7通过同步带传动升降滚珠丝杆6,将夹头机构5下降至托盘21上方,将两只电池放于托盘后部23,如图3所示;夹头机构5放下两只电池后,顺时针旋转,旋转90°后,中位接近开关20发出停止旋转信号,该信号传递给水平伺服电机9,水平伺服电机9通过同步带传动水平滚珠丝杆8,使得夹头机构5水平返回原位,继续向下一个托盘抓取电池,重复上述1-8个步骤。8. Start the rotary deceleration motor 3 to make the chuck mechanism 5 rotate counterclockwise around the chuck shaft 4. After rotating 90°, reverse the 90° proximity switch 19 to send a rotation stop signal, which is transmitted to the lifting servo motor 7, and the lifting servo motor 7 Lift the ball screw 6 through the synchronous belt drive, lower the collet mechanism 5 to the top of the tray 21, put the two batteries on the rear part 23 of the tray, as shown in Figure 3; after the collet mechanism 5 puts down the two batteries, Clockwise rotation, after rotating 90°, the neutral position proximity switch 20 sends a stop rotation signal, which is transmitted to the horizontal servo motor 9, and the horizontal servo motor 9 drives the horizontal ball screw 8 through the synchronous belt, so that the collet mechanism 5 returns to the original position horizontally , continue to grab the battery to the next tray, and repeat steps 1-8 above.

上面结合附图对本发明优选的具体实施方式和实施例做了详细的说明,但是本发明并不限于上述实施方式和实施例,在本领域技术人员所具备的知识范围内,还可以在不脱离本发明构思的前提下作出各种变化。The preferred specific implementations and examples of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned implementations and examples. Within the scope of knowledge of those skilled in the art, it can also Various changes are made on the premise of the inventive concept.

Claims (3)

1.铅酸蓄电池抓取装置,包括竖直机架(1)、横向穿过竖直机架(1)的水平机架(2),其特征在于,还包括设置在竖直机架(1)底端的旋转减速电机(3)、与旋转减速电机(3)相连的夹头转轴(4)、与夹头转轴(4)相连的夹头机构(5),1. lead-acid accumulator grabbing device, comprise vertical frame (1), the horizontal frame (2) that crosses vertical frame (1) horizontally, it is characterized in that, also includes being arranged on vertical frame (1) ) at the bottom end of the rotary reduction motor (3), the chuck shaft (4) connected to the rotation reduction motor (3), the chuck mechanism (5) connected to the chuck shaft (4), 所述的竖直机架(1)内设置升降滚珠丝杆(6),与升降滚珠丝杆连接的升降伺服电机(7),所述的水平机架(2)内设置水平滚珠丝杆(8),与水平滚珠丝杆(8)相连的水平伺服电机(9),The lifting ball screw (6) is arranged in the described vertical frame (1), the lifting servo motor (7) connected with the lifting ball screw, and the horizontal ball screw (6) is set in the described horizontal frame (2). 8), the horizontal servo motor (9) connected with the horizontal ball screw (8), 所述的夹头机构(5)包括与夹头转轴(4)相连的夹头支架(10),设置在夹头支架(10)一端的静夹板(11)、与静夹板(11)相连的夹头移动气缸(12)、与夹头移动气缸(12)相抵设置在夹头支架上的限位块(13)、设置在夹头支架(10)另一端的限位夹板(14)、与限位夹板(14)相抵的夹紧气缸(15)、与夹紧气缸(15)相连滑动设置在夹头支架(10)上的动夹板(16),The chuck mechanism (5) includes a chuck bracket (10) connected to the chuck shaft (4), a static splint (11) arranged at one end of the chuck bracket (10), and a static splint (11) connected to the static splint (11). Chuck moving cylinder (12), the stop block (13) that is arranged on the chuck support against the chuck moving cylinder (12), the limit splint (14) that is arranged on the other end of the chuck support (10), and The clamping cylinder (15) that the limit splint (14) resists, and the movable splint (16) that is connected to the clamping cylinder (15) and is slidably arranged on the chuck bracket (10), 所述的旋转减速电机(3)一侧设置顺转90°接近开关(18),另一侧设置逆转90°接近开关(19),旋转减速电机(3)的前方设置中位接近开关(20)。One side of the rotary geared motor (3) is provided with a clockwise 90° proximity switch (18), the other side is provided with a reversed 90° proximity switch (19), and the front of the rotary geared motor (3) is provided with a neutral proximity switch (20 ). 2.根据权利要求1所述的铅酸蓄电池抓取装置,其特征在于,所述的动夹板(16)设置为两件。2. The grabbing device for lead-acid battery according to claim 1, characterized in that, the movable splint (16) is arranged in two pieces. 3.根据权利要求1或2所述的铅酸蓄电池抓取装置,其特征在于,所述的静夹板(11)和动夹板(16)内侧均设置橡胶板(17)。3. The grabbing device for lead-acid battery according to claim 1 or 2, characterized in that rubber plates (17) are arranged inside the static splint (11) and the movable splint (16).
CN201720661247.7U 2017-06-08 2017-06-08 Lead-acid accumulator grabbing device Expired - Fee Related CN206798606U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109573595A (en) * 2019-01-11 2019-04-05 力聚电池(湖北)有限公司 A kind of button cell battery production line automatic sheet-feeding mechanism
CN112897039A (en) * 2021-01-13 2021-06-04 江西金晖锂电材料股份有限公司 Safe placement equipment for lithium battery at high temperature

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109573595A (en) * 2019-01-11 2019-04-05 力聚电池(湖北)有限公司 A kind of button cell battery production line automatic sheet-feeding mechanism
CN112897039A (en) * 2021-01-13 2021-06-04 江西金晖锂电材料股份有限公司 Safe placement equipment for lithium battery at high temperature

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