CN206780658U - A kind of minitype vertical type concrete mixer - Google Patents
A kind of minitype vertical type concrete mixer Download PDFInfo
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Abstract
本实用新型公开了一种小型立式混凝土搅拌机,旨在解决现有小型混凝土搅拌机混合效率低的缺点,其技术方案要点是:一种小型立式混凝土搅拌机,包括架体和搅拌筒,所述搅拌筒内设有搅拌装置,所述搅拌装置包括横向搅拌组件和竖向搅拌组件;所述横向搅拌组件包括转动连接于所述搅拌筒的搅拌轴、倾斜设置在所述搅拌轴上的横向搅拌叶片、以及开设在所述横向搅拌叶片上的叶片槽;所述纵向搅拌组件包括转动连接于所述搅拌筒且呈水平设置的轮轴、固定于所述轮轴且竖向转动以搅拌混合拌料的竖向搅拌叶片、以及设置在所述搅拌轴上提供所述竖向搅拌叶片竖向搅动力的动力转换组件。本实用新型的小型立式混凝土搅拌机具有搅拌混合效率高的优点。
The utility model discloses a small vertical concrete mixer, which aims to solve the shortcoming of low mixing efficiency of the existing small concrete mixers. A stirring device is provided in the mixing drum, and the stirring device includes a horizontal stirring assembly and a vertical stirring assembly; Blades, and blade grooves provided on the horizontal stirring blades; the vertical stirring assembly includes a wheel shaft that is rotatably connected to the mixing drum and arranged horizontally, and is fixed on the wheel shaft and rotates vertically to stir the mixed material a vertical stirring blade, and a power conversion assembly provided on the stirring shaft to provide the vertical stirring force of the vertical stirring blade. The small vertical concrete mixer of the utility model has the advantage of high mixing efficiency.
Description
技术领域technical field
本实用新型涉及一种搅拌机,更具体地说,它涉及一种小型立式混凝土搅拌机。The utility model relates to a mixer, in particular to a small vertical concrete mixer.
背景技术Background technique
现在的混凝土搅拌机均为大型的工程机械,需要利用专业的装载车辆来整体运输,当施工工地处于交通不便的地方,或者施工需求的混凝土数量较少时,大型的混凝土搅拌机就不易搬迁至施工工地,只能采用人工的办法来加工混凝土,劳动强度大,效率低,从而会影响施工进度。目前采用的小型混凝土搅拌机仍旧存在不足之处,需要进一步改进。The current concrete mixers are all large-scale construction machinery, which need to be transported by professional loading vehicles. When the construction site is in a place with inconvenient traffic, or the amount of concrete required for construction is small, it is not easy to relocate large concrete mixers to the construction site. Therefore, only artificial methods can be used to process concrete, which is labor-intensive and inefficient, which will affect the construction progress. The small concrete mixers currently used still have deficiencies and need further improvement.
针对上述技术问题,目前公告号为CN105773836A的中国专利公开了一种新型小型混凝土搅拌机,包括移动轮、支架、缸体、喷头、搅拌杆、转轴、推手手柄、放料口、平衡腿、电机、电机座和轮轴,所述的移动轮通过轮轴固定在支架下部;所述的缸体设置在支架的上部;所述的喷头通过卡爪固定在缸体的左右两侧边沿;所述的搅拌杆固定在转轴上;所述的推手手柄焊接在支架的右侧;所述的放料口设置在缸体的前侧面;所述的平衡腿通过折叠轴连接在缸体的下部;所述的电机设置在缸体的下部;所述的电机底座设置在电机的下部;这种小型混凝土搅拌机的喷头、平衡腿和移动轮设置,使得搅拌质量提高,设备使用寿命延长,移动方便,节省人力,操作简单,提高效率,便于推广和使用。In view of the above-mentioned technical problems, the Chinese patent with the current notification number CN105773836A discloses a new type of small concrete mixer, which includes a moving wheel, a bracket, a cylinder, a nozzle, a stirring rod, a rotating shaft, a push handle, a discharge port, a balance leg, a motor, The motor base and the wheel shaft, the moving wheel is fixed on the lower part of the bracket through the wheel shaft; the cylinder body is arranged on the upper part of the bracket; the spray head is fixed on the left and right sides of the cylinder body through claws; the stirring rod fixed on the rotating shaft; the push handle is welded on the right side of the bracket; the discharge port is set on the front side of the cylinder; the balance leg is connected to the lower part of the cylinder through a folding shaft; the motor It is set at the lower part of the cylinder body; the motor base is set at the lower part of the motor; the spray head, balance legs and moving wheels of this small concrete mixer are set, which improves the mixing quality, prolongs the service life of the equipment, is convenient to move, saves manpower, and is easy to operate It is simple, improves efficiency, and is easy to promote and use.
但是上述小型混凝土搅拌机采用的是平面式搅拌叶片,对混合拌料只有推动的效果,没有翻滚的作用,搅拌混合效率还有待进一步提高。However, the above-mentioned small-scale concrete mixer adopts flat mixing blades, which only have the effect of pushing the mixed materials, without the effect of rolling, and the mixing efficiency needs to be further improved.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种小型立式混凝土搅拌机,具有能提高搅拌混合效率的优点。Aiming at the deficiencies in the prior art, the purpose of the utility model is to provide a small vertical concrete mixer, which has the advantage of improving mixing efficiency.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种小型立式混凝土搅拌机,包括架体和搅拌筒,所述搅拌筒内设有用于搅拌混凝土的搅拌装置以及用于向所述搅拌装置提供搅拌动力的驱动装置,所述搅拌装置包括用以横向搅动混合拌料的横向搅拌组件和用以纵向搅拌搅动混合拌料的竖向搅拌组件;The above technical purpose of the utility model is achieved through the following technical solutions: a small vertical concrete mixer, including a frame and a mixing drum, the mixing drum is provided with a stirring device for mixing concrete and for feeding the The stirring device provides a driving device for stirring power, and the stirring device includes a horizontal stirring assembly for horizontally stirring the mixed material and a vertical stirring assembly for vertically stirring the mixed material;
所述横向搅拌组件包括转动连接于所述搅拌筒的搅拌轴、倾斜设置在所述搅拌轴上的横向搅拌叶片、以及开设在所述横向搅拌叶片上的叶片槽;The horizontal stirring assembly includes a stirring shaft rotatably connected to the stirring drum, a horizontal stirring blade arranged obliquely on the stirring shaft, and a blade groove provided on the horizontal stirring blade;
所述纵向搅拌组件包括转动连接于所述搅拌筒且呈水平设置的轮轴、固定于所述轮轴且竖向转动以搅拌混合拌料的竖向搅拌叶片、以及设置在所述搅拌轴上提供所述竖向搅拌叶片竖向搅动力的动力转换组件。The vertical stirring assembly includes a wheel shaft that is rotatably connected to the mixing drum and arranged horizontally, a vertical stirring blade that is fixed to the wheel shaft and rotates vertically to stir the mixed materials, and is provided on the stirring shaft to provide the Describe the power conversion assembly of the vertical stirring force of the vertical stirring blade.
通过采用上述技术方案,在搅拌混合拌料时,驱动装置驱动搅拌轴转动,同时带动搅拌叶片转动,由于搅拌叶片倾斜设置于搅拌轴,使混合拌料在被搅拌叶片搅拌的过程中受到纵向和横向的力都比较大,进而提升搅拌速度,且能够带动混合拌料在搅拌筒内上下翻滚,同时叶片槽使得混凝土快速通过搅拌叶片,提高了搅拌的质量以及搅拌的效率,而在搅拌的过程中一部分混凝土可以从叶片槽内通过,与搅拌叶片上方通过的物料进一步混合,使搅拌效果更好;同时搅拌轴在转动的过程中通过动力转换组件驱动轮轴同步转动,即带动竖向搅拌叶片转动,从而在纵向上进一步对搅拌筒内的混合拌料进行搅拌,与横向搅拌叶片相配合,将混合拌料搅拌的更加均匀。By adopting the above-mentioned technical solution, when stirring the mixing materials, the driving device drives the stirring shaft to rotate, and at the same time drives the stirring blades to rotate. Since the stirring blades are obliquely arranged on the stirring shaft, the mixing materials are subjected to longitudinal and The horizontal force is relatively large, which increases the mixing speed, and can drive the mixed material to roll up and down in the mixing drum. At the same time, the blade groove allows the concrete to pass through the mixing blade quickly, which improves the quality of mixing and the efficiency of mixing. In the process of mixing A part of the concrete can pass through the blade groove, and further mix with the material passing above the mixing blade, so that the mixing effect is better; at the same time, the stirring shaft drives the wheel shaft to rotate synchronously through the power conversion component during the rotation process, that is, drives the vertical mixing blade to rotate , so as to further stir the mixing material in the mixing drum in the longitudinal direction, and cooperate with the horizontal mixing blade to stir the mixing material more evenly.
本实用新型进一步设置为:所述搅拌轴上设有轴凸,所述动力转换组件包括固定在所述轴凸上的主动锥齿轮和固定在所述轮轴上且与所述主动锥齿轮啮合的从动锥齿轮。The utility model is further configured as follows: the stirring shaft is provided with a shaft protrusion, and the power conversion assembly includes a driving bevel gear fixed on the shaft protrusion and a driving bevel gear fixed on the wheel shaft and meshed with the driving bevel gear. Driven bevel gear.
通过采用上述技术方案,主动锥齿轮通过从动锥齿轮将搅拌轴动力传递轮轴,进而通过轮轴带动竖向搅拌叶片纵向搅动混合拌料。By adopting the above technical solution, the driving bevel gear transmits the power of the stirring shaft to the wheel shaft through the driven bevel gear, and then the wheel shaft drives the vertical stirring blades to stir the mixed material longitudinally.
本实用新型进一步设置为:所述搅拌轴上设有一搅拌体,所述搅拌体上设有多根连接杆,每根所述连接杆上均固定有一连接片,所述横向搅拌叶片固定在所述连接片上。The utility model is further configured as follows: the stirring shaft is provided with a stirring body, the stirring body is provided with a plurality of connecting rods, each of the connecting rods is fixed with a connecting piece, and the horizontal stirring blade is fixed on the on the connecting sheet.
通过采用上述技术方案,搅拌工作时,搅拌轴带动搅拌体旋转,搅拌体为搅拌叶片提供安装的基体,同时搅拌体上的连接杆和连接片带动搅拌叶片旋转时也可对混凝土进行搅拌,从而提高了搅拌效率。By adopting the above technical scheme, when stirring, the stirring shaft drives the stirring body to rotate, and the stirring body provides the base for the stirring blades, and at the same time, the connecting rod and connecting piece on the stirring body drive the stirring blades to rotate, and the concrete can also be stirred, thereby Improved stirring efficiency.
本实用新型进一步设置为:所述连接片与搅拌轴轴线呈45°斜角。The utility model is further configured as follows: the connecting piece and the axis of the stirring shaft form an oblique angle of 45°.
通过采用上述技术方案,使混合拌料在被横向搅拌叶片搅拌的过程中上下翻滚,进一步提升搅拌速度。By adopting the above technical scheme, the mixed material is rolled up and down during the process of being stirred by the horizontal stirring blades, and the stirring speed is further increased.
本实用新型进一步设置为:相邻所述横向搅拌叶片上的所述叶片槽交错分布。The utility model is further configured as follows: the blade grooves on the adjacent horizontal stirring blades are distributed in a staggered manner.
通过采用上述技术方案,在搅拌作业时,混合拌料可由交错分布的叶片槽快速通过横向搅拌叶片,进而提升搅拌速度。By adopting the above-mentioned technical scheme, during the mixing operation, the mixing material can quickly pass through the horizontal mixing blades through the staggered blade grooves, thereby increasing the mixing speed.
本实用新型进一步设置为:所述驱动装置包括固定在架体上的电机、用于传递所述电机驱动力的主动链轮、固定于所述搅拌轴的从动链轮、以及套设在所述主动链轮和所述从动链轮之间用于传递驱动力的链条。The utility model is further set as: the driving device includes a motor fixed on the frame body, a driving sprocket for transmitting the driving force of the motor, a driven sprocket fixed on the stirring shaft, and a A chain for transmitting driving force between the driving sprocket and the driven sprocket.
通过采用上述技术方案,启动电机即可带动主动链轮转动,进而通过链条驱动从动链轮转动,即可带动搅拌轴转动,实现搅拌功能。By adopting the above technical solution, starting the motor can drive the driving sprocket to rotate, and then drive the driven sprocket to rotate through the chain, which can drive the stirring shaft to rotate to realize the stirring function.
本实用新型进一步设置为:所述驱动装置还包括转动连接于所述电机主轴用于传递电机动力的减速器。The utility model is further configured as follows: the driving device further includes a reducer rotatably connected to the motor shaft for transmitting the power of the motor.
通过采用上述技术方案,减速器用于控制电机的输出转速,使混凝土拌合更均匀。By adopting the above technical solution, the reducer is used to control the output speed of the motor to make concrete mixing more uniform.
本实用新型进一步设置为:所述减速器采用蜗杆减速器。The utility model is further configured as: the speed reducer adopts a worm speed reducer.
通过采用上述技术方案,从而在工作时可获得更大的传动比,工作平稳,噪声较少。By adopting the above-mentioned technical scheme, a larger transmission ratio can be obtained during operation, the operation is stable, and the noise is less.
本实用新型进一步设置为:所述搅拌叶片的底部与和搅拌筒底壁相贴合,搅拌叶片的一端面与搅拌筒内壁相贴合。The utility model is further configured as follows: the bottom of the stirring blade is attached to the bottom wall of the mixing drum, and one end surface of the stirring blade is attached to the inner wall of the mixing drum.
通过采用上述技术方案,通过搅拌叶片可将在搅拌筒底部与内壁的结块轻松刮下,使搅拌更加充分。By adopting the above technical scheme, the agglomeration at the bottom and the inner wall of the mixing drum can be easily scraped off by the stirring blade, so that the stirring is more sufficient.
本实用新型进一步设置为:所述搅拌筒上方设有端盖。The utility model is further configured as: an end cover is arranged above the mixing drum.
通过采用上述技术方案,在搅拌机工作时盖住端盖,防止混合拌料溢出搅拌筒,减少对环境带来的影响,同时提高搅拌效率。By adopting the above technical scheme, the end cover is covered when the mixer is working, so as to prevent the mixed material from overflowing the mixing drum, reduce the impact on the environment, and improve the mixing efficiency at the same time.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
其一,通过设置与搅拌轴轴线呈45°斜角的横向搅拌叶片,使混合拌料在被横向搅拌叶片搅拌的过程中受到纵向和横向的力,提高了搅拌的质量以及搅拌的效率;First, by setting the horizontal stirring blades with a 45° oblique angle to the axis of the stirring shaft, the mixed material is subjected to longitudinal and horizontal forces during the process of being stirred by the horizontal stirring blades, which improves the quality of stirring and the efficiency of stirring;
其二,横向搅拌叶片的底部和一端面对应与搅拌筒的底壁和内壁相贴合,将在搅拌筒底壁与内壁的结块轻松刮下,使搅拌更加充分;Second, the bottom and one end surface of the horizontal mixing blade are correspondingly attached to the bottom wall and the inner wall of the mixing drum, so that the agglomeration on the bottom wall and the inner wall of the mixing drum can be easily scraped off, so that the mixing is more complete;
其三,通过设置竖向搅拌叶片,提升了搅拌状态下搅拌机的纵向搅拌强度,促进混合拌料的上下交换,缩短了搅拌时间,增加了搅拌效率。Thirdly, by setting the vertical stirring blades, the vertical stirring strength of the mixer in the stirring state is improved, the up-and-down exchange of the mixed ingredients is promoted, the stirring time is shortened, and the stirring efficiency is increased.
附图说明Description of drawings
图1为本实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present embodiment;
图2为图1的A部放大图;Figure 2 is an enlarged view of part A of Figure 1;
图3为图1中搅拌筒内沿搅拌轴轴线的剖视图;Fig. 3 is a sectional view along the axis of the stirring shaft in the mixing drum in Fig. 1;
图4为图3中的B部放大图。Fig. 4 is an enlarged view of part B in Fig. 3 .
图中:1、架体;11、车轮;12、手推架;121、防滑套;2、搅拌筒;21、支撑杆;22、端盖;221、把手;222、观察口;223、倒钩;23、拨块;231、卡柄;232、扭簧;233、铰接轴;24、铰接杆;25、出料口;3、搅拌轴;31、轴凸;311、固定轴承;42、搅拌体;421、连接杆;43、连接片;44、横向搅拌叶片;441、叶片槽;51、主动锥齿轮;52、从动锥齿轮;53、轮轴;54、竖向搅拌叶片;55、防护箱;551、支撑轴承;61、电机;62、减速器;63、主动链轮;64、从动链轮;65、链条。Among the figure: 1, frame body; 11, wheel; 12, trolley frame; 121, anti-slip cover; 2, mixing drum; 21, support rod; 22, end cover; 221, handle; 222, observation port; Hook; 23, dial block; 231, card handle; 232, torsion spring; 233, hinged shaft; 24, hinged rod; Stirring body; 421, connecting rod; 43, connecting piece; 44, horizontal stirring blade; 441, blade groove; 51, driving bevel gear; 52, driven bevel gear; 53, wheel shaft; 54, vertical stirring blade; 55, Protective box; 551, support bearing; 61, motor; 62, reducer; 63, driving sprocket; 64, driven sprocket; 65, chain.
具体实施方式detailed description
下面结合附图和实施例,对本实用新型进行详细描述。Below in conjunction with accompanying drawing and embodiment, the utility model is described in detail.
一种小型立式混凝土搅拌机,如图1所示,包括架体1,架体1的下方安装有四个车轮11,推动焊接在架体1一侧的手推架12可实现架体1的移动,且手推架12上端设有增加人手与手推架12接触摩擦的防滑套121;A small vertical concrete mixer, as shown in Figure 1, includes a frame body 1, four wheels 11 are installed under the frame body 1, and the push frame 12 welded on one side of the frame body 1 can realize the movement of the frame body 1. Move, and the upper end of the push frame 12 is provided with an anti-slip sleeve 121 that increases the contact friction between the hand and the push frame 12;
架体1的上方设有一容纳搅拌混料的搅拌筒2,搅拌筒2通过焊接在架体1上的三个支撑杆21固定,且搅拌筒2采用立式搅拌筒2,在搅拌筒2的上方铰接有一用于密封搅拌筒2的端盖22,端盖22上设有一把手221和观察口222,通过把手221可方便开启或关闭搅拌筒2,观察口222用于在搅拌机工作时观察内部的搅拌情况;The top of the frame body 1 is provided with a mixing drum 2 for accommodating the mixing material. The mixing drum 2 is fixed by three support rods 21 welded on the frame body 1, and the mixing drum 2 adopts a vertical mixing drum 2. An end cover 22 for sealing the mixing drum 2 is hinged on the top. A handle 221 and an observation port 222 are provided on the end cover 22. The mixing drum 2 can be opened or closed conveniently through the handle 221. The observation port 222 is used to observe the inside of the mixer when it is working. the mixing condition;
如图2所示,搅拌筒2的外侧壁焊接有两根铰接杆24,搅拌筒2的外侧设有一拨块23,拨块23的一端通过铰接轴233铰接在两根铰接杆24之间,铰接轴233上有一扭簧232,扭簧232的一端焊接在拨块23上,另一端焊接在铰接轴233上,拨块23的另一端一体成型有一卡柄231,端盖22一侧焊接有一与卡柄231相配合的倒钩223,通过倒钩223与卡柄231的卡合和脱离即可启闭端盖22;关闭端盖22时,倒钩223抵触卡柄231使拨块23向搅拌筒2侧转动,同时扭簧232发生形变产生回弹力,当倒钩223脱离抵触卡柄231时,受扭簧232回弹力影响,卡柄231将倒钩223牢固的卡接在拨块23上;开启端盖22时,推动拨块23朝向搅拌筒2转动,使卡柄231与倒钩223脱离,即可完成端盖22的开启;如图1所示,搅拌筒2的下方还设有一用于将混合拌料排出的出料口25。As shown in Figure 2, two articulated rods 24 are welded on the outer side wall of the mixing drum 2, and a shifting block 23 is provided on the outside of the mixing drum 2, and one end of the shifting block 23 is hinged between the two articulated rods 24 through a hinged shaft 233, There is a torsion spring 232 on the hinge shaft 233, one end of the torsion spring 232 is welded on the shifting block 23, the other end is welded on the hinge shaft 233, the other end of the shifting block 23 is integrally formed with a handle 231, and one side of the end cover 22 is welded with a The barb 223 matched with the handle 231 can open and close the end cover 22 through the engagement and disengagement of the barb 223 and the handle 231; The mixing drum 2 rotates sideways, and the torsion spring 232 is deformed at the same time to generate a rebound force. When the barb 223 breaks away from the conflicting handle 231, affected by the rebound force of the torsion spring 232, the handle 231 firmly connects the barb 223 to the shifting block 23 When opening the end cover 22, push the dial 23 to rotate towards the mixing drum 2, so that the handle 231 is separated from the barb 223, and the opening of the end cover 22 can be completed; as shown in Figure 1, there is also a There is a discharge port 25 for discharging the mixed material.
如图3所示,还包括位于搅拌轴3上的横向搅拌装置,横向搅拌装置包括搅拌轴3、搅拌体42、连接杆421、连接片43和横向搅拌叶片44;搅拌筒2底壁中心卡嵌有一轴承,搅拌轴3穿设在轴承内圈;搅拌体42平键连接在搅拌轴3上用以提供横向搅拌叶片44安装的基体;连接杆421一体成型在搅拌体42上,连接杆421有四个,且四个连接杆421绕搅拌轴3的轴线方向均匀分布;连接片43螺栓连接在连接杆421上且连接片33下半部与搅拌轴3轴线呈45°斜角;同样的横向搅拌叶片44螺栓连接在连接片43上且与搅拌轴3轴线呈45°斜角,横向搅拌叶片44用于搅拌混合拌料,使得混合拌料在被横向搅拌叶片44搅拌的过程中受到纵向和横向的力,进而带动混合拌料在搅拌筒2内上下翻滚,提高了搅拌的质量以及搅拌的效率;As shown in Figure 3, also comprise the transverse stirring device that is positioned at stirring shaft 3, and transverse stirring device comprises stirring shaft 3, stirring body 42, connecting rod 421, connecting sheet 43 and transverse stirring blade 44; Embedded with a bearing, the stirring shaft 3 is worn on the inner ring of the bearing; the stirring body 42 is connected to the stirring shaft 3 with a flat key to provide a substrate for the installation of the horizontal stirring blade 44; the connecting rod 421 is integrally formed on the stirring body 42, and the connecting rod 421 There are four, and the four connecting rods 421 are evenly distributed around the axial direction of the stirring shaft 3; the connecting piece 43 is bolted on the connecting rod 421 and the lower half of the connecting piece 33 is at a 45° oblique angle to the stirring shaft 3 axis; the same The horizontal stirring blade 44 is bolted on the connecting piece 43 and is at an oblique angle of 45° to the axis of the stirring shaft 3. The horizontal stirring blade 44 is used to stir the mixed material, so that the mixed material is subjected to longitudinal pressure in the process of being stirred by the horizontal stirring blade 44. And horizontal force, and then drive the mixed material to roll up and down in the mixing drum 2, which improves the quality of mixing and the efficiency of mixing;
横向搅拌叶片44的底部与搅拌筒2底壁相贴合,横向搅拌叶片44的一端面与搅拌筒2内筒壁相贴合,且相邻横向搅拌叶片44上开设有交错分布的叶片槽441,使得横向搅拌叶片44可将在搅拌筒2底部与内壁的结块轻松刮下,同时混合拌料可由交错分布的叶片槽441快速通过横向搅拌叶片44,进而提升搅拌效率。The bottom of the horizontal stirring blade 44 is attached to the bottom wall of the mixing drum 2, and one end surface of the horizontal stirring blade 44 is attached to the inner wall of the mixing drum 2, and adjacent horizontal stirring blades 44 are provided with staggered blade grooves 441 , so that the horizontal mixing blade 44 can easily scrape off the agglomeration on the bottom and inner wall of the mixing drum 2, and at the same time, the mixed material can quickly pass through the horizontal mixing blade 44 through the staggered blade grooves 441, thereby improving the mixing efficiency.
如图4所示,搅拌轴3上端一体成型有一轴凸31,轴凸31上卡嵌有一轴承311,轴承311的外圈上套接有一防护箱55,防护箱55的下端呈圆形且与轴承311配合过盈配合,防护箱55的上端呈方形且防护箱55上端卡嵌有两个支撑轴承551;As shown in Figure 4, the upper end of the stirring shaft 3 is integrally formed with a shaft protrusion 31, and a bearing 311 is embedded in the shaft protrusion 31. A protective box 55 is sleeved on the outer ring of the bearing 311. The lower end of the protective box 55 is circular and is in line with the The bearing 311 is fitted with an interference fit, the upper end of the protective box 55 is square and two support bearings 551 are embedded in the upper end of the protective box 55;
如图3和图4所示,搅拌轴3上有一竖向搅拌装置,竖向搅拌装置包括动力转换组件、轮轴53和竖向搅拌叶片54;动力转换组件包括主动锥齿轮51和从动锥齿轮52,主动锥齿轮51通过平键固定在轴凸31上,从动锥齿轮52平键固定于轮轴53的一端且啮合于主动锥齿轮51,从动锥齿轮52有两个,且两个从动锥齿轮52对侧分布在搅拌轴3两侧,主动锥齿轮51和从动锥齿轮52用于将搅拌轴3的横向旋转转换为竖向搅拌叶片54的纵向旋转,同时防护箱55包裹住主动锥齿轮51和从动锥齿轮52使其在搅拌时不受混合拌料的影响;轮轴53的一端穿过支撑轴承551并通过平键与从动锥齿轮52相固定,另一端转动连接在卡嵌在搅拌筒2内壁的轴承上,轮轴53用以提供竖向搅拌叶片54安装的基体;竖向搅拌叶片54呈长条状,且竖向搅拌叶片54有三个,三个竖向搅拌叶片54焊接在轮轴53上且绕轮轴53的轴线方向均均匀分布,竖向搅拌叶片54用于提升搅拌状态下搅拌机的纵向搅拌强度,促进混合拌料的上下交换;As shown in Figure 3 and Figure 4, there is a vertical stirring device on the stirring shaft 3, and the vertical stirring device includes a power conversion assembly, a wheel shaft 53 and a vertical stirring blade 54; the power conversion assembly includes a driving bevel gear 51 and a driven bevel gear 52, the driving bevel gear 51 is fixed on the shaft protrusion 31 through a flat key, the driven bevel gear 52 is fixed on one end of the wheel shaft 53 with a flat key and meshed with the driving bevel gear 51, there are two driven bevel gears 52, and two slaves The opposite side of the driving bevel gear 52 is distributed on both sides of the stirring shaft 3. The driving bevel gear 51 and the driven bevel gear 52 are used to convert the horizontal rotation of the stirring shaft 3 into the longitudinal rotation of the vertical stirring blade 54, while the protective box 55 wraps the The driving bevel gear 51 and the driven bevel gear 52 make it unaffected by the mixing material during stirring; one end of the wheel shaft 53 passes through the support bearing 551 and is fixed with the driven bevel gear 52 through a flat key, and the other end is rotatably connected to the Clamped on the bearing of the inner wall of the mixing drum 2, the wheel shaft 53 is used to provide the substrate for the installation of the vertical stirring blade 54; the vertical stirring blade 54 is in the shape of a strip, and there are three vertical stirring blades, three 54 is welded on the wheel shaft 53 and evenly distributed around the axial direction of the wheel shaft 53, and the vertical stirring blade 54 is used to improve the longitudinal stirring strength of the mixer in the stirring state, and promote the up and down exchange of the mixed materials;
还包括提供搅拌装置搅拌动力的驱动装置,驱动装置包括电机61、减速器62、主动链轮63和从动链轮64;电机61通过螺栓固定在架体1上用于提供动力;减速器62螺栓连接在架体1上且减速器62的输入端与电机61主轴通过联轴器连接,减速器62用于控制电机61的输出转速,使混凝土拌合更均匀;减速器62采用蜗杆减速器,从而在工作时可获得更大的传动比,工作平稳,噪声较少;主动链轮63内轮与减速器62输出轴平键连接用于输出减速器62的输出扭矩;从动链轮64外轮通过链条65与主动链轮63连接,从动链轮64内轮与搅拌轴3平键连接用于传递搅拌装置搅拌动力。It also includes a driving device that provides the stirring power of the stirring device. The driving device includes a motor 61, a speed reducer 62, a driving sprocket 63 and a driven sprocket 64; the motor 61 is fixed on the frame body 1 by bolts to provide power; the speed reducer 62 Bolts are connected to the frame body 1 and the input end of the reducer 62 is connected to the main shaft of the motor 61 through a coupling. The reducer 62 is used to control the output speed of the motor 61 to make the concrete mixing more uniform; the reducer 62 adopts a worm reducer , so that a larger transmission ratio can be obtained during work, the work is stable, and the noise is less; the inner wheel of the driving sprocket 63 is connected with the output shaft of the reducer 62 with a flat key to output the output torque of the reducer 62; the driven sprocket 64 The outer wheel is connected with the driving sprocket 63 through the chain 65, and the inner wheel of the driven sprocket 64 is connected with the stirring shaft 3 by a flat key for transmitting the stirring power of the stirring device.
当搅拌机工作时,拨动搅拌筒2一侧的拨块23,打开端盖22,同时启动电机61,再倒入待搅拌混合拌料,减速器62输出电机61动力至主动链轮63,进而通过链条65带动从动链轮64驱动搅拌轴3转动,同时带动横向搅拌叶片44和竖向搅拌叶片54搅拌混合拌料,从观察口222可观察混合拌料被搅拌的情况,待混合拌料搅拌均匀后,打开出料口25,排出混合拌料,完成搅拌工作,且通过该搅拌机搅拌的混合效率高。When the mixer is working, move the shifting block 23 on one side of the mixing drum 2, open the end cover 22, start the motor 61 at the same time, then pour in the mixed material to be stirred, the reducer 62 outputs the power of the motor 61 to the driving sprocket 63, and then The driven sprocket 64 is driven by the chain 65 to drive the stirring shaft 3 to rotate, and at the same time, the horizontal stirring blade 44 and the vertical stirring blade 54 are driven to stir the mixed material. The situation of the mixed material being stirred can be observed from the observation port 222. After the mixing is uniform, the discharge port 25 is opened to discharge the mixed material to complete the mixing work, and the mixing efficiency of the mixer is high.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
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