CN206780570U - Door cover CNC sawing and milling machine - Google Patents
Door cover CNC sawing and milling machine Download PDFInfo
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- CN206780570U CN206780570U CN201720514850.2U CN201720514850U CN206780570U CN 206780570 U CN206780570 U CN 206780570U CN 201720514850 U CN201720514850 U CN 201720514850U CN 206780570 U CN206780570 U CN 206780570U
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Abstract
Description
技术领域technical field
本实用新型涉及数控机械设备领域,尤其是涉及自动加工门套的门套数控锯切铣形机。The utility model relates to the field of numerical control mechanical equipment, in particular to a numerical control sawing and milling machine for automatically processing door pockets.
背景技术Background technique
门套是指门里外两个门框,也可称作门框。主要用于固定门扇和保护墙角,在现在生活质量日益提高的今天,门套逐渐变成了一种纯人们个人审美的需求。The door cover refers to the two door frames inside and outside the door, which can also be called a door frame. It is mainly used to fix the door leaf and protect the corner of the wall. Today, with the increasing quality of life, the door cover has gradually become a purely personal aesthetic demand.
目前门套加工厂家普遍使用的加工方法是将门套分为手动更改加工数据、手动上料、定长锯切、加工锁孔、加工合页、加工插销孔、手动下料的单工序加工。存在更改数据易出错、工人工作量较大、加工精准度较差、更换加工工序时须人工辅助或额外增加设备配合生产,生产效率较低,生产成本高。因此,针对上述生产门套的加工工序复杂,过程繁琐的问题,已成为亟待解决的技术问题。At present, the processing method commonly used by door cover manufacturers is to divide the door cover into a single process of manually changing processing data, manual loading, fixed-length sawing, processing keyholes, processing hinges, processing pin holes, and manual blanking. It is easy to make mistakes when changing data, the workload of workers is large, the processing accuracy is poor, and manual assistance or additional equipment must be added to cooperate with production when changing processing procedures. The production efficiency is low and the production cost is high. Therefore, for the above-mentioned complex processing procedure of producing door pockets, the problem of loaded down with trivial details process has become a technical problem to be solved urgently.
实用新型内容Utility model content
本实用新型提供一种门套数控锯切铣形机,具有加工工艺高度集成,加工工序简单,其自动化程度高的优点;解决了上述现有技术中的门套加工厂家在加工门套时加工工序复杂的技术问题。The utility model provides a numerical control sawing and milling machine for door pockets, which has the advantages of highly integrated processing technology, simple processing procedures and high degree of automation; Technical problems with complex processes.
为解决上述技术问题,本实用新型所提供的一种技术方案是:提供门套数控锯切铣形机,包括上料部分、与上料部分对应的主机架,所述的主机架上对称设置有锯切部分和钻孔部分,所述的钻孔部分与锯切部分相邻设置;所述的锯切部分包括锯切电机、与锯切电机的输出轴连接的锯片、与锯切电机连接的用于调整锯切电机锯切角度的角度切换装置及第一拉杆气缸,所述的角度切换装置设置于锯切部分的底架的端部,所述的锯片外侧设置有锯片保护装置,所述的第一拉杆气缸与角度切换装置连接;所述的主机架上还设有门锁合页加工部分,所述的门锁合页加工部分设置于对称设置的所述锯切部分及所述钻孔部分之间。In order to solve the above-mentioned technical problems, a technical solution provided by the utility model is: provide a door cover CNC sawing and milling machine, including a feeding part and a main frame corresponding to the feeding part, and the main frame is symmetrically arranged There is a sawing part and a drilling part, and the drilling part is adjacent to the sawing part; the sawing part includes a sawing motor, a saw blade connected to the output shaft of the sawing motor, and a sawing motor The connected angle switching device and the first pull rod cylinder are used to adjust the sawing angle of the sawing motor. The angle switching device is arranged at the end of the chassis of the sawing part, and the saw blade is provided with a saw blade protection outside. device, the first rod cylinder is connected to the angle switching device; the main frame is also provided with a door lock hinge processing part, and the door lock hinge processing part is arranged on the symmetrically arranged sawing part and between the drilled parts.
本实用新型由于采用了上述技术方案,上料部分自动将门套等工件输送至主机架上,锯切部分、钻孔部分以及门锁合页加工部分对门套进行锯切修边整型,对门套的锁具安装位、合页安装位同时加工,节省了劳力物力,其自动化程度高,提高生产效率;第一拉杆气缸带动与角度切换装置连接的锯切电机运动,对门套等工件的两端面进行锯切;其中,在上料部分设置有扫描装置,可扫描门套上的信息,并自动生成加工数据,将工件输送至加工位置,其自动化程度高,有效的提高生产效率。Because the utility model adopts the above-mentioned technical scheme, the feeding part automatically transports workpieces such as the door cover to the main frame, and the sawing part, the drilling part and the door lock hinge processing part perform sawing, trimming and shaping of the door cover. The lock installation position and the hinge installation position are processed at the same time, which saves labor and material resources. It has a high degree of automation and improves production efficiency; the first tie rod cylinder drives the sawing motor connected to the angle switching device to move the two ends of the workpiece such as door pockets. Sawing; Among them, a scanning device is installed in the feeding part, which can scan the information on the door cover, automatically generate processing data, and transport the workpiece to the processing position. It has a high degree of automation and effectively improves production efficiency.
上述的门套数控锯切铣形机,所述的角度切换装置包括角度调整气缸、固定座、旋转轴及旋转座,所述的固定座设置于锯切部分的底架上,所述的旋转轴设置于固定座的顶部;所述的旋转座的一端与旋转轴连接,其另一端设置所述锯切电机,所述的角度调整气的输出轴与旋转座连接。In the above-mentioned CNC sawing and milling machine for door pockets, the angle switching device includes an angle adjustment cylinder, a fixed seat, a rotating shaft and a rotating seat, the fixed seat is arranged on the chassis of the sawing part, and the rotating The shaft is arranged on the top of the fixed seat; one end of the rotating seat is connected to the rotating shaft, the other end is provided with the sawing motor, and the output shaft of the angle adjustment air is connected to the rotating seat.
采用上述方案,通过角度调整气缸驱动旋转座转动,从而调整锯切电机的锯切角度;优选的,锯切电机可完成对门套两端面的90度或45度的锯切。Using the above solution, the angle adjustment cylinder drives the rotating seat to rotate, thereby adjusting the sawing angle of the sawing motor; preferably, the sawing motor can complete the sawing of 90 degrees or 45 degrees on both ends of the door pocket.
上述的门套数控锯切铣形机,所述的角度切换装置还包括轴承座,所述的轴承座设置于固定座的顶部,所述的轴承座内设置有轴承,所述的旋转轴设置于轴承座中,所述的轴承套设于旋转轴上。In the above-mentioned CNC sawing and milling machine for door cover, the angle switching device further includes a bearing seat, the bearing seat is arranged on the top of the fixed seat, a bearing is arranged in the bearing seat, and the rotating shaft is arranged In the bearing seat, the bearing is sleeved on the rotating shaft.
采用上述方案,轴承用于支撑旋转轴,降低旋转轴的摩擦,提高其使用寿命,并使得运动更加平稳。With the above solution, the bearing is used to support the rotating shaft, reduce the friction of the rotating shaft, increase its service life, and make the movement more stable.
上述的门套数控锯切铣形机,所述的钻孔部分包括第一驱动电机、第一直线导轨、钻孔支撑架、第二拉杆气缸及钻孔电机,所述的第一驱动电机设置于第一直线导轨上并与钻孔支撑架304连接,所述的钻孔支撑架可移动设置于第一直线导轨上,所述的第二拉杆气缸设置于钻孔支撑架的顶部,其输出轴与钻孔电机连接。In the above-mentioned CNC sawing and milling machine for door pockets, the drilling part includes a first driving motor, a first linear guide rail, a drilling support frame, a second rod cylinder and a drilling motor, and the first driving motor Set on the first linear guide rail and connected with the drilling support frame 304, the drilling support frame is movably arranged on the first linear guide rail, and the second pull rod cylinder is set on the top of the drilling support frame , its output shaft is connected with the drilling motor.
采用上述方案,钻孔电机的输出轴上连接钻头,钻孔支撑架在第一直线导轨上作直线往复移动,可调整钻孔电机沿第一直线导轨方向对门套进行钻孔,第二拉杆气缸带动钻孔电机向门套运动,完成钻孔动作,在对门套进行插销孔时插销孔间隙及位置可以调整,实现多孔数、多孔距、多位置可调加工。With the above scheme, the drill bit is connected to the output shaft of the drilling motor, and the drilling support frame reciprocates in a straight line on the first linear guide rail, and the drilling motor can be adjusted to drill the door pocket along the direction of the first linear guide rail, and the second The rod cylinder drives the drilling motor to move towards the door casing to complete the drilling action. When the door casing is plugged with holes, the gap and position of the pin hole can be adjusted to realize the number of holes, hole distance, and multi-position adjustable processing.
上述的门套数控锯切铣形机,还包括与钻孔部分相邻设置的下料部分,所述的下料部分包括调速电机、下料平移皮带组件和双杆气缸,所述的调速电机设置于底架的一端,所述的下料平移皮带组件设置于底架的一端并与调速电机相邻设置,其上的平移皮带与调速电机联动,所述的双杆气缸设置于下料平移皮带组件的底部,其输出轴与下料平移皮带组件连接。The above-mentioned CNC sawing and milling machine for door pockets also includes a blanking part adjacent to the drilling part, the blanking part includes a speed-regulating motor, a blanking translational belt assembly and a double-rod cylinder, and the adjustable The speed motor is arranged at one end of the bottom frame, and the described unloading translational belt assembly is arranged at one end of the bottom frame and is arranged adjacent to the speed regulating motor, and the translation belt on it is linked with the speed regulating motor, and the described double-rod cylinder is set At the bottom of the unloading translational belt assembly, its output shaft is connected with the unloading translational belt assembly.
采用上述方案,通过双杆气缸顶起下料平移皮带组件,下料平移皮带将加工好的门套托起送离本铣形机,实现自动下料,降低工人人工下料的劳动量,调速电机可以调节平移皮带的运动速度,具有较高的灵活性。With the above scheme, the unloading translational belt assembly is lifted by the double-rod cylinder, and the unloading translational belt lifts the processed door cover and sends it away from the milling machine, realizing automatic unloading, reducing the labor load of manual unloading, and adjusting The speed motor can adjust the movement speed of the translation belt, which has high flexibility.
上述的门套数控锯切铣形机,所述的下料部分还包括工件夹紧装置及夹紧气缸,所述的工件夹紧装置设置于底架上并与夹紧气缸连接。In the above-mentioned CNC sawing and milling machine for door cover, the blanking part further includes a workpiece clamping device and a clamping cylinder, and the workpiece clamping device is arranged on the bottom frame and connected with the clamping cylinder.
采用上述方案,工件夹紧装置用于将门套夹紧固定,以提供给锯切部分、钻孔部分及门锁合页加工部分进行加工。With the above solution, the workpiece clamping device is used to clamp and fix the door cover, so as to provide the sawing part, the drilling part and the door lock hinge processing part for processing.
上述的门套数控锯切铣形机,所述的上料部分包括上料架和与其对应的辊筒输送架,所述的上料架上设置有上料平移皮带,所述的辊筒输送架上设置有辊筒驱动电机和动力辊筒,所述的辊筒驱动电机设置于辊筒输送架的底部,所述的动力辊筒间隔设置于滚筒输送架的表面并与辊筒驱动电机联动。In the above-mentioned numerical control sawing and milling machine for door pockets, the feeding part includes a feeding frame and a corresponding roller conveying frame, and the feeding frame is provided with a feeding translational belt, and the roller conveying The frame is provided with a roller driving motor and a power roller, the roller driving motor is arranged at the bottom of the roller conveying frame, and the power rollers are arranged on the surface of the roller conveying frame at intervals and linked with the roller driving motor .
采用上述方案,上料架上的上料皮带将门套输送至与其输出端连接的辊筒输送架上,辊筒输送架通过动力辊筒将其输送至主支架上进行加工,实现自动上料,方便人们操作及降低工人的劳动强度。Using the above scheme, the feeding belt on the feeding frame transports the door cover to the roller conveying frame connected to its output end, and the roller conveying frame conveys it to the main support through the power roller for processing, realizing automatic feeding, It is convenient for people to operate and reduce the labor intensity of workers.
上述的门套数控锯切铣形机,所述的辊筒输送架上还设置有起升气缸、升降气缸和推送气缸,所述的起升气缸位于与上料架输出端对应的辊筒输送架上,所述的升降气缸设置于辊筒输送架的底部并与动力辊筒连接,所述的推送气缸设置于辊筒输送架的输出端的一侧边上,其输出轴连接有滚筒,所述的滚筒可活动设置于辊筒输送架的一侧。In the aforementioned door pocket CNC sawing and milling machine, the roller conveying frame is also provided with a lifting cylinder, a lifting cylinder and a pushing cylinder, and the lifting cylinder is located at the roller conveyor corresponding to the output end of the feeding rack. On the frame, the lifting cylinder is arranged at the bottom of the roller conveying frame and connected with the power roller, and the pushing cylinder is arranged on one side of the output end of the roller conveying frame, and the output shaft is connected with a roller. The above-mentioned roller can be movably arranged on one side of the roller conveying frame.
采用上述方案,在滚筒输送架将工件输送至末端且工件大部分离开动力辊筒后,推送气缸驱动滚筒与动力辊筒配合夹紧工件,将工件压住并送离上料部分,送料过程稳定。With the above scheme, after the roller conveying frame transports the workpiece to the end and most of the workpiece leaves the power roller, the push cylinder drives the roller and the power roller to clamp the workpiece, presses the workpiece and sends it away from the feeding part, and the feeding process is stable .
上述的门套数控锯切铣形机,所述的门锁合页加工部分包括第二直线导轨、设置于第二直线导轨端部的第二驱动电机、可移动设置于第二直线导轨上的移动块,所述的第二驱动电机与移动块连接,所述的移动块顶部设置有竖直驱动电机,所述的竖直驱动电机其输出轴连接有活动块,所述的活动块的一端设置有主轴电机和竖直驱动气缸,所述的主轴电机可移动设置于活动块上,所述的竖直驱动气缸的输出轴与主轴电机连接。In the aforementioned door cover CNC sawing and milling machine, the door lock hinge processing part includes a second linear guide rail, a second drive motor arranged at the end of the second linear guide rail, and a Moving block, the second driving motor is connected with the moving block, the top of the moving block is provided with a vertical driving motor, the output shaft of the vertical driving motor is connected with a movable block, and one end of the movable block A main shaft motor and a vertical drive cylinder are provided, the main shaft motor is movably arranged on the movable block, and the output shaft of the vertical drive cylinder is connected with the main shaft motor.
采用上述方案,第二驱动电机可驱动移动块运动,主轴电机沿第二直线导轨方向上移动,通过竖直驱动电机和竖直驱动气缸,带动设置于活动块上的主轴电机在竖直方向上运动,其中竖直驱动电机的进给量较大,竖直驱动气缸的进给量较小,通过竖直驱动电机和竖直驱动气缸的动作,可提高加工速度。With the above scheme, the second driving motor can drive the moving block to move, the main shaft motor moves along the direction of the second linear guide rail, and the main shaft motor arranged on the movable block is driven to move in the vertical direction through the vertical driving motor and the vertical driving cylinder. Movement, wherein the feed amount of the vertical drive motor is large, and the feed amount of the vertical drive cylinder is small. Through the actions of the vertical drive motor and the vertical drive cylinder, the processing speed can be increased.
上述的门套数控锯切铣形机,所述的门锁合页加工部分还包括水平移动电机、齿轮、齿条、导轨及夹紧机构,所述的水平移动电机设置于第二直线导轨的底部,其输出轴与齿轮连接,所述的齿条导轨设置于第二直线导轨底部并与齿轮啮合,所述的夹紧机构设置于第二直线导轨上。In the aforementioned door cover CNC sawing and milling machine, the door lock hinge processing part also includes a horizontal movement motor, a gear, a rack, a guide rail and a clamping mechanism, and the horizontal movement motor is arranged on the second linear guide rail. The bottom, the output shaft of which is connected to the gear, the rack guide rail is arranged on the bottom of the second linear guide rail and meshed with the gear, and the clamping mechanism is arranged on the second linear guide rail.
采用上述方案,水平移动电机转动时,驱动齿轮转动,齿轮转动并带动与其啮合的齿条导轨作水平方向上的运动,从而带动主轴电机在水平方向上运动。优选的,该水平方向与第二驱动电机驱动的运动方向垂直。With the above solution, when the horizontal moving motor rotates, the drive gear rotates, and the gear rotates and drives the rack guide rail engaged with it to move in the horizontal direction, thereby driving the spindle motor to move in the horizontal direction. Preferably, the horizontal direction is perpendicular to the moving direction driven by the second driving motor.
本实用新型由于采用了上述技术方案,所取得的有益效果是:自动上料,在上料过程中可通过扫描装置,自动扫描工件上的条形码并生成加工数据,在输送过程中,通过起升气缸、升降气缸及滚筒的配合作用,保证工件有序的进入主支架;工件进入主支架上时,夹紧装置将工件夹紧,锯切部分启动,可对工件进行90度或45度的锯切,对工件进行切边整型,得到初步的外形尺寸;钻孔部分启动,对工件进行钻孔加工时,对加工门套插销孔时插销孔间距及位置作出优化,实现多孔数、多孔距、多位置可调加工;门锁合页加工部分,可对门套的锁具安装位和合页安装位进行同时加工,达到加工两种工序只需一台设备且无需其他设备及人工辅助便可完成,自动化程度高。在加工过程中,动作有序,满足自动化的连贯性要求。Because the utility model adopts the above-mentioned technical scheme, the beneficial effects obtained are: automatic feeding, the scanning device can automatically scan the barcode on the workpiece and generate processing data during the feeding process; The cooperation of the cylinder, the lifting cylinder and the roller ensures that the workpiece enters the main support in an orderly manner; when the workpiece enters the main support, the clamping device clamps the workpiece, and the sawing part starts, and the workpiece can be sawed at 90 degrees or 45 degrees Cutting, trimming and reshaping the workpiece to obtain the preliminary external dimensions; the drilling part is activated, and when the workpiece is drilled, the spacing and position of the pin holes when processing the door cover pin holes are optimized to realize the number of holes and the hole spacing. , Multi-position adjustable processing; the door lock hinge processing part can process the lock installation position and hinge installation position of the door casing at the same time, so that the two processes can be processed with only one equipment and without other equipment and manual assistance. high degree of automation. In the process of processing, the actions are orderly and meet the continuity requirements of automation.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是图1中上料部分的结构示意图;Fig. 2 is the structural representation of feeding part in Fig. 1;
图3是图1中锯切部分、钻孔部分、下料部分的结构示意图;Fig. 3 is a schematic structural view of the sawing part, the drilling part and the blanking part in Fig. 1;
图4是图1中锯切部分的具体结构示意图;Fig. 4 is the specific structural representation of the sawing part in Fig. 1;
图5是锯切部分的后视结构示意图;Fig. 5 is a rear view structural schematic diagram of the sawing part;
图6是图1中门锁合页加工部分的整体结构示意图;Fig. 6 is a schematic diagram of the overall structure of the processing part of the door lock hinge in Fig. 1;
图7是图6中门锁合页加工部分的第二视角的整体结构示意图。Fig. 7 is a schematic diagram of the overall structure of the second viewing angle of the processed part of the door lock hinge in Fig. 6 .
图中,10为主机架,100为上料部分,101为上料平移皮带,102为辊筒驱动电机,103为动力辊筒,104为辊筒输送架,105为上料架,106为起升气缸,107为升降气缸,108为推送气缸,109为滚筒,200为锯切部分,201为角度切换装置,202为锯切电机,203为锯片,204为锯片保护装置,205为第一拉杆气缸,206为底架,210为角度调整气缸,211为固定座,212为旋转轴,213为旋转座,214为轴承,215轴承座,300为钻孔部分,301为第一驱动电机,302为滚珠丝杆,303为第一直线导轨,304为钻孔支撑架,305为第二拉杆气缸,306为钻孔电机,400为下料部分,401为调速电机,402为下料平移皮带组件,403为双杆气缸,404为工件夹紧装置,405为夹紧气缸,500为门锁合页加工部分,501为第二驱动电机,502为竖直驱动电机,503为移动块,504为主轴电机,505为竖直驱动气缸,506为水平移动电机,507为齿轮,508为齿条导轨,509为夹紧机构,510为第二直线导轨,511为活动块,600为成品放置支架。In the figure, 10 is the main frame, 100 is the feeding part, 101 is the feeding translation belt, 102 is the roller driving motor, 103 is the power roller, 104 is the roller conveying frame, 105 is the feeding frame, 106 is the starting Lifting cylinder, 107 is a lifting cylinder, 108 is a push cylinder, 109 is a drum, 200 is a sawing part, 201 is an angle switching device, 202 is a sawing motor, 203 is a saw blade, 204 is a saw blade protection device, 205 is the first A tie rod cylinder, 206 is the bottom frame, 210 is the angle adjustment cylinder, 211 is the fixed seat, 212 is the rotating shaft, 213 is the rotating seat, 214 is the bearing, 215 the bearing seat, 300 is the drilling part, 301 is the first driving motor , 302 is the ball screw, 303 is the first linear guide, 304 is the drilling support frame, 305 is the second rod cylinder, 306 is the drilling motor, 400 is the blanking part, 401 is the speed regulating motor, 402 is the lower Material translation belt assembly, 403 is a double-rod cylinder, 404 is a workpiece clamping device, 405 is a clamping cylinder, 500 is a door lock hinge processing part, 501 is a second drive motor, 502 is a vertical drive motor, 503 is a mobile block, 504 is a main shaft motor, 505 is a vertical drive cylinder, 506 is a horizontal movement motor, 507 is a gear, 508 is a rack guide rail, 509 is a clamping mechanism, 510 is a second linear guide rail, 511 is a movable block, and 600 is a The finished product is placed on the stand.
具体实施方式detailed description
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
参照图1至图7所示,门套数控锯切铣形机,包括上料部分100、与上料部分100对应的主机架10,所述的主机架10上对称设置有锯切部分200和钻孔部分300,所述的钻孔部分300与锯切部分200相邻设置;所述的锯切部分200包括锯切电机202、与锯切电机202的输出轴连接的锯片203、与锯切电机202连接的用于调整锯切电机202锯切角度的角度切换装置201及第一拉杆气缸205,所述的角度切换装置201设置于锯切部分203的底架206的端部,所述的锯片203外侧设置有锯片保护装置204,所述的第一拉杆气缸205与角度切换装置201连接;所述的主机架10上还设有门锁合页加工部分500,所述的门锁合页加工部分500设置于对称设置的所述锯切部分200及所述钻孔部分300之间。其中,在主支架10的输出侧设置有成品放置支架600,用于接收加工成型的工件。Referring to Figures 1 to 7, the door cover CNC sawing and milling machine includes a feeding part 100 and a main frame 10 corresponding to the feeding part 100, and the main frame 10 is symmetrically provided with a sawing part 200 and a Drilling part 300, described drilling part 300 is arranged adjacent to sawing part 200; Described sawing part 200 comprises sawing motor 202, the saw blade 203 that is connected with the output shaft of sawing motor 202, and saw The angle switching device 201 and the first rod cylinder 205 connected to the cutting motor 202 for adjusting the sawing angle of the sawing motor 202, the angle switching device 201 is arranged at the end of the chassis 206 of the sawing part 203, and the A saw blade protection device 204 is provided on the outside of the saw blade 203, and the first pull rod cylinder 205 is connected to the angle switching device 201; the main frame 10 is also provided with a door lock hinge processing part 500, and the door The hinge processing part 500 is disposed between the sawing part 200 and the drilling part 300 which are arranged symmetrically. Wherein, a finished product placement support 600 is provided on the output side of the main support 10 for receiving processed and formed workpieces.
具体的,所述的角度切换装置201包括角度调整气缸210、固定座211、旋转轴212及旋转座213,所述的固定座211设置于锯切部分200的底架206上,所述的旋转轴212设置于固定座211的顶部;所述的旋转座213的一端与旋转轴212连接,其另一端设置所述锯切电机202,所述的角度调整气缸210的输出轴与旋转座213连接;所述的角度切换装置201还包括轴承座215,所述的轴承座215设置于固定座211的顶部,所述的轴承座215内设置有轴承214,所述的旋转轴212设置于轴承座215中,所述的轴承214套设于旋转轴212上。Specifically, the angle switching device 201 includes an angle adjustment cylinder 210, a fixed seat 211, a rotating shaft 212 and a rotating seat 213. The fixed seat 211 is arranged on the chassis 206 of the sawing part 200, and the rotating The shaft 212 is arranged on the top of the fixed base 211; one end of the rotating base 213 is connected with the rotating shaft 212, the other end is provided with the sawing motor 202, and the output shaft of the angle adjustment cylinder 210 is connected with the rotating base 213 The angle switching device 201 also includes a bearing seat 215, the bearing seat 215 is arranged on the top of the fixed seat 211, the bearing seat 215 is provided with a bearing 214, and the rotating shaft 212 is arranged on the bearing seat In 215 , the bearing 214 is sheathed on the rotating shaft 212 .
进一步的,所述的钻孔部分300包括第一驱动电机301、第一直线导轨303、钻孔支撑架304、第二拉杆气缸305及钻孔电机306,所述的第一驱动电机301设置于第一直线导轨303上并与钻孔支撑架304连接,所述的钻孔支撑架304可移动设置于第一直线导轨303上,所述的第二拉杆气缸305设置于钻孔支撑架304的顶部,其输出轴与钻孔电机306连接;其中,第一驱动电机301的输出轴连接有滚珠丝杆302,所述的滚珠丝杆302与钻孔支撑架304螺母连接,在第一驱动电机301转动时,带动滚珠丝杆302转动,从而使得钻孔支撑架304在滚珠丝杆302上螺纹跟进运动。Further, the drilling part 300 includes a first driving motor 301, a first linear guide rail 303, a drilling support frame 304, a second rod cylinder 305 and a drilling motor 306, and the first driving motor 301 is set On the first linear guide rail 303 and connected with the drilling support frame 304, the drilling support frame 304 is movably arranged on the first linear guide rail 303, and the second pull rod cylinder 305 is arranged on the drilling support The top of the frame 304, its output shaft is connected with the drilling motor 306; wherein, the output shaft of the first drive motor 301 is connected with a ball screw 302, and the ball screw 302 is connected with the drilling support frame 304 nuts. When a driving motor 301 rotates, it drives the ball screw 302 to rotate, so that the drilling support frame 304 is threaded to follow up on the ball screw 302 .
上述的门套数控锯切铣形机还包括与钻孔部分300相邻设置的下料部分400,所述的下料部分400包括调速电机401、下料平移皮带组件402和双杆气缸403,所述的调速电机401设置于底架206的一端,所述的下料平移皮带组件402设置于底架206的一端并与调速电机401相邻设置,其上的平移皮带与调速电机401联动,所述的双杆气缸403设置于下料平移皮带组件402的底部,其输出轴与下料平移皮带组件402连接;所述的下料部分400还包括工件夹紧装置404及夹紧气缸405,所述的工件夹紧装置404设置于底架206上并与夹紧气缸405连接。The above-mentioned door cover CNC sawing and milling machine also includes a blanking part 400 adjacent to the drilling part 300, and the blanking part 400 includes a speed regulating motor 401, a blanking translational belt assembly 402 and a double-rod cylinder 403 , the speed-regulating motor 401 is arranged on one end of the chassis 206, the described blanking translation belt assembly 402 is arranged on one end of the chassis 206 and is adjacent to the speed-regulating motor 401, and the translation belt on it is connected with the speed-regulating The motor 401 is linked, and the double-rod cylinder 403 is arranged at the bottom of the blanking translation belt assembly 402, and its output shaft is connected with the blanking translation belt assembly 402; the blanking part 400 also includes a workpiece clamping device 404 and a clamp The clamping cylinder 405, the workpiece clamping device 404 is arranged on the chassis 206 and connected with the clamping cylinder 405.
本实施例中,所述的上料部分100包括上料架105和与其对应的辊筒输送架104,所述的上料架105上设置有上料平移皮带101,所述的辊筒输送架104上设置有辊筒驱动电机102和动力辊筒103,所述的辊筒驱动电机102设置于辊筒输送架104的底部,所述的动力辊筒103间隔设置于滚筒输送架104的表面并与辊筒驱动电机102联动;所述的辊筒输送架104上还设置有起升气缸106、升降气缸107和推送气缸108,所述的起升气缸106位于与上料架105输出端对应的辊筒输送架104上,所述的升降气缸107设置于辊筒输送架104的底部并与动力辊筒103连接,所述的推送气缸108设置于辊筒输送架104的输出端的一侧边上,其输出轴连接有滚筒109,所述的滚筒109可活动设置于辊筒输送架104的一侧。In this embodiment, the feeding part 100 includes a feeding frame 105 and a roller conveyor frame 104 corresponding thereto, the feeding frame 105 is provided with a feeding translational belt 101, and the roller conveyor frame 104 is provided with roller driving motor 102 and power roller 103, and described roller driving motor 102 is arranged on the bottom of roller conveying frame 104, and described power roller 103 is arranged on the surface of roller conveying frame 104 at intervals and Linked with the roller drive motor 102; the roller conveying frame 104 is also provided with a lifting cylinder 106, a lifting cylinder 107 and a pushing cylinder 108, and the lifting cylinder 106 is located at the corresponding output end of the feeding rack 105 On the roller conveyor frame 104, the lifting cylinder 107 is arranged on the bottom of the roller conveyor frame 104 and is connected with the power roller 103, and the pushing cylinder 108 is arranged on one side of the output end of the roller conveyor frame 104 , the output shaft is connected with a roller 109, and the roller 109 can be movably arranged on one side of the roller conveying frame 104.
具体的,所述的门锁合页加工部分500包括第二直线导轨510、设置于第二直线导轨510端部的第二驱动电机501、可移动设置于第二直线导轨510上的移动块503,所述的第二驱动电机501与移动块503连接,所述的移动块503顶部设置有竖直驱动电机502,所述的竖直驱动电机503其输出轴连接有活动块511,所述的活动块511的一端设置有主轴电机504和竖直驱动气缸505,所述的主轴电机504可移动设置于活动块511上,所述的竖直驱动气缸505的输出轴与主轴电机504连接;进一步的,所述的门锁合页加工部分500还包括水平移动电机506、齿轮507、齿条导轨508及夹紧机构509,所述的水平移动电机506设置于第二直线导轨510的底部,其输出轴与齿轮507连接,所述的齿条导轨508设置于第二直线导轨510底部并与齿轮507啮合,所述的夹紧机构509设置于底板510上。Specifically, the door lock hinge processing part 500 includes a second linear guide rail 510 , a second driving motor 501 arranged at the end of the second linear guide rail 510 , and a moving block 503 movably arranged on the second linear guide rail 510 , the second driving motor 501 is connected with the moving block 503, the top of the moving block 503 is provided with a vertical driving motor 502, and the output shaft of the vertical driving motor 503 is connected with a movable block 511, the described One end of the movable block 511 is provided with a spindle motor 504 and a vertical drive cylinder 505, the spindle motor 504 is movably arranged on the movable block 511, and the output shaft of the vertical drive cylinder 505 is connected with the spindle motor 504; further Yes, the door lock hinge processing part 500 also includes a horizontal movement motor 506, a gear 507, a rack guide rail 508 and a clamping mechanism 509, and the horizontal movement motor 506 is arranged at the bottom of the second linear guide rail 510, which The output shaft is connected to the gear 507 , the rack guide rail 508 is arranged at the bottom of the second linear guide rail 510 and meshed with the gear 507 , and the clamping mechanism 509 is arranged on the bottom plate 510 .
下面对本实用新型的工作原理作进一步描述:The working principle of the present utility model is further described below:
1、在送料操作时,上料平移皮带101将工件运送至起升气缸106处,起升气缸106的输出轴伸出,将工件顶起,上料平移皮带101反转,将其余的工件退回工作位,升降气缸107的输出轴伸出,将动力辊筒103升起,起升气缸106退回,工件下降至动力辊筒103上(在这过程中将紧挨一起的多块工件分开,保证工作位只有一件工件待加工);辊筒驱动电机102带动动力辊筒103转动,工件到达辊筒输送架104的输出端时,升降气缸107的输出轴退回,动力辊筒103下降,此时,推送气缸108的输出轴伸出,带动与其连接的滚筒109压住工件,将工件送离上料部分100(当工件大部分离开动力辊筒103后,滚筒109与动力辊筒103配合夹紧工件,保证有足够的动力将工件送离上料部分),推送气缸108退回,辊筒驱动电机102停止工作,上料操作完成。1. During the feeding operation, the feeding translation belt 101 transports the workpiece to the lifting cylinder 106, the output shaft of the lifting cylinder 106 stretches out to lift the workpiece, the feeding translation belt 101 reverses, and the rest of the workpieces are returned Working position, the output shaft of the lifting cylinder 107 is stretched out, the power roller 103 is raised, the lifting cylinder 106 is retracted, and the workpiece is lowered to the power roller 103 (in this process, multiple workpieces that are close together are separated to ensure There is only one workpiece to be processed at the working station); the roller driving motor 102 drives the power roller 103 to rotate, and when the workpiece reaches the output end of the roller conveyor frame 104, the output shaft of the lifting cylinder 107 retreats, and the power roller 103 descends. , the output shaft of the push cylinder 108 stretches out, drives the roller 109 connected to it to press the workpiece, and sends the workpiece away from the feeding part 100 (when most of the workpiece leaves the power roller 103, the roller 109 cooperates with the power roller 103 to clamp workpiece, ensure that there is enough power to send the workpiece away from the feeding part), push the cylinder 108 back, the roller drive motor 102 stops working, and the feeding operation is completed.
2、工件进入主支架10上后,工件夹紧装置404将工件夹紧,锯片保护装置204打开,锯切电机202启动,带动锯片203转动,对工件进行锯切,角度调整气缸210通过其输出轴的伸出与缩回,带动旋转座213转动,从而使得锯切电机202转动,实现对工件两端面的90度或45度锯切,通过第一拉杆气缸205带动角度切换装置201运动,从而带动锯切电机202及锯片203运动,完成对工件的定长切割。2. After the workpiece enters the main support 10, the workpiece clamping device 404 clamps the workpiece, the saw blade protection device 204 is opened, the sawing motor 202 is started, and the saw blade 203 is driven to rotate to saw the workpiece, and the angle adjustment cylinder 210 passes through The extension and retraction of the output shaft drive the rotating seat 213 to rotate, thereby making the sawing motor 202 rotate to realize 90-degree or 45-degree sawing on both ends of the workpiece, and the angle switching device 201 is driven by the first rod cylinder 205 to move , thereby driving the sawing motor 202 and the saw blade 203 to move to complete the fixed-length cutting of the workpiece.
3、工件切断后,由第一驱动电机301驱动滚珠丝杆302带动钻孔支撑架304沿第一直线导轨303向工件运动,到达设定位置后,钻孔电机306启动,第二拉杆气缸305推动装有钻头的钻孔电机306向工件运动,达到设定位置后退回,完成钻孔动作。3. After the workpiece is cut off, the first driving motor 301 drives the ball screw 302 to drive the drilling support frame 304 to move toward the workpiece along the first linear guide rail 303. After reaching the set position, the drilling motor 306 starts, and the second rod cylinder 305 promotes the drilling motor 306 that the drill bit is housed to move toward the workpiece, returns after reaching the set position, and completes the drilling action.
4、对工件的锁具和合页安装位加工时,夹紧机构509夹紧固定工件,第二驱动电机501启动,驱动移动块503沿第二直线导轨510运动,带动主轴电机504驱动的刀具进行门套锁具安装位和合页安装位的加工;水平移动电机506启动,驱动第二直线导轨510朝与第二直线导轨510垂直的方向上运动,带动主轴电机504驱动的刀具进行门套锁具安装位和合页安装位的加工,在这过程中,主轴电机504在竖直方向上可有竖直驱动电机502及竖直驱动气缸505驱动。4. When processing the lock and hinge installation position of the workpiece, the clamping mechanism 509 clamps and fixes the workpiece, the second driving motor 501 starts, drives the moving block 503 to move along the second linear guide rail 510, and drives the tool driven by the spindle motor 504 to carry out the door The processing of the cover lock installation position and the hinge installation position; the horizontal movement motor 506 is started, and the second linear guide rail 510 is driven to move in a direction perpendicular to the second linear guide rail 510, and the tool driven by the spindle motor 504 is driven to carry out the door cover lock installation position and closing. During the processing of the page installation position, the spindle motor 504 can be driven by a vertical drive motor 502 and a vertical drive cylinder 505 in the vertical direction.
5、在工件加工完成后,调速电机401启动,带动设置于下料平移皮带组件402上的下料平移皮带转动,双杆气缸403的输出轴伸出将下料平移皮带组件402顶起,托起工件送离本门套数控锯切铣形机,实现自动下料。5. After the workpiece processing is completed, the speed-regulating motor 401 starts to drive the blanking translation belt arranged on the blanking translation belt assembly 402 to rotate, and the output shaft of the double-rod cylinder 403 stretches out to jack up the blanking translation belt assembly 402. Pick up the workpiece and send it away from the door cover CNC sawing and milling machine to realize automatic blanking.
综上,本实用新型自动化程度高,加工精度高,针对市面上现有设备只能单一加工门套锁具安装位、合页安装位、插销孔钻孔和定长锯切的设备进行整合,达到加工多种工序只需一台设备且无需其他设备及人工辅助便可完成,提高了生产效率,降低了工人的劳动强度。To sum up, the utility model has a high degree of automation and high processing precision. It integrates the existing equipment on the market that can only process the installation position of the door cover lock, the installation position of the hinge, the drilling of the bolt hole and the fixed-length sawing, so as to achieve It only needs one piece of equipment to process various processes and can be completed without other equipment and manual assistance, which improves production efficiency and reduces labor intensity of workers.
以上显示和描述了本实用新型的基本原理和主要特征以及本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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CN106976133B (en) * | 2017-05-10 | 2023-12-29 | 佛山市盛世伟业木工机械制造有限公司 | Numerical control sawing and milling machine for door pocket |
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