CN206780122U - Pipe end polishing smoothing machine - Google Patents
Pipe end polishing smoothing machine Download PDFInfo
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- CN206780122U CN206780122U CN201720241672.0U CN201720241672U CN206780122U CN 206780122 U CN206780122 U CN 206780122U CN 201720241672 U CN201720241672 U CN 201720241672U CN 206780122 U CN206780122 U CN 206780122U
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- trolley
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- cylinder
- steel pipe
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- 238000009499 grossing Methods 0.000 title 1
- 238000005498 polishing Methods 0.000 title 1
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 32
- 239000010959 steel Substances 0.000 claims abstract description 32
- 239000002893 slag Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
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- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
一种钢管管端打磨清渣机,包括装配在纵向轨道上的轨道小车,该轨道小车的主动轮轴装配小车驱动减速电机;所述轨道小车的上面设有一对横向布置的直线滑轨,两直线滑轨的滑块与其上设置的底板固定连接,该底板上安装磨轮驱动减速电机,该磨轮驱动减速电机的输出轴通过联轴器与一纵向布置的磨轮轴相连接,该磨轮轴的中部装配轴支座,该轴支座固定在所述底板的上面,所述磨轮轴的前端装配打磨轮;在所述轨道小车的上面通过螺栓连接固定设置气缸底座,该气缸底座上安装横向布置的气缸,该气缸的伸缩杆与所述的底板铰连接。本实用新型与转管机配合工作,可高效去除钢管在等离子切割作业时产生的飞溅粘黏物,降低工人劳动强度,提高产品质量。
A steel pipe end grinding and slag cleaning machine, comprising a rail trolley assembled on a longitudinal rail, the driving wheel shaft of the rail trolley is equipped with a trolley-driven deceleration motor; a pair of horizontally arranged linear slide rails are arranged on the top of the rail trolley, and two straight lines The sliding block of the slide rail is fixedly connected with the bottom plate set on it, and the grinding wheel drive reduction motor is installed on the bottom plate, and the output shaft of the grinding wheel drive reduction motor is connected with a longitudinally arranged grinding wheel shaft through a coupling, and the middle part of the grinding wheel shaft is assembled Shaft support, the shaft support is fixed on the top of the bottom plate, the front end of the grinding wheel shaft is equipped with a grinding wheel; a cylinder base is fixed on the top of the track trolley through bolt connection, and a horizontally arranged cylinder is installed on the cylinder base , the telescopic rod of the cylinder is hingedly connected with the base plate. The utility model cooperates with the pipe transfer machine, which can efficiently remove the splash sticky matter produced by the steel pipe during the plasma cutting operation, reduce the labor intensity of workers, and improve the product quality.
Description
技术领域technical field
本实用新型涉及钢管管端打磨设备,具体涉及一种用于去除钢管管端在等离子切割作业时粘黏在钢管表面的飞溅物的钢管管端打磨清渣机。The utility model relates to steel pipe end grinding equipment, in particular to a steel pipe end grinding and slag cleaning machine for removing splashes sticking to the steel pipe surface during plasma cutting operations.
背景技术Background technique
目前,在螺旋焊管生产中钢管的定尺切断由等离子切割完成,切割过程中熔化的金属被气流吹到钢管内壁上形成飞溅粘黏物,在钢管管端扩径前需将管端的飞溅粘黏物全部清除干净,以避免管端出现压坑或其它外部缺陷。现行管端飞溅粘黏物的清除是由生产人员手工打磨完成的,其劳动强度大,工作效率低,打磨质量差。At present, in the production of spiral welded pipes, the cut-to-length steel pipes are completed by plasma cutting. During the cutting process, the molten metal is blown by the airflow to the inner wall of the steel pipes to form splash stickies. All debris should be removed to avoid pitting or other external defects at the pipe ends. The current removal of splashed sticky matter at the pipe end is done by manual grinding by production personnel, which has high labor intensity, low work efficiency, and poor grinding quality.
发明内容Contents of the invention
本实用新型的目的在于针对上述问题,而提供一种能够代替人工打磨,高效除去在等离子切割生产作业时产生的管端飞溅粘黏物的钢管管端打磨清渣机。The purpose of this utility model is to solve the above problems, and provide a steel pipe end grinding and slag cleaning machine that can replace manual grinding and efficiently remove sticky matter splashed at the end of the pipe generated during plasma cutting production operations.
实现上述目的的技术方案是:一种钢管管端打磨清渣机,包括有装配在纵向轨道上的轨道小车,该轨道小车的主动轮轴装配小车驱动减速电机;所述轨道小车的上面设有一对横向布置的直线滑轨,两直线滑轨的滑块与设置在其上面的底板固定连接,所述的底板上安装磨轮驱动减速电机,该磨轮驱动减速电机的输出轴通过弹性联轴器与一纵向布置的磨轮轴相连接,所述磨轮轴的中部装配有轴支座,该轴支座固定在所述底板的上面,所述磨轮轴的前端装配打磨轮;在所述轨道小车的上面通过螺栓连接固定设置气缸底座,该气缸底座上安装横向布置的气缸,该气缸的伸缩杆与所述的底板铰连接。The technical solution to achieve the above purpose is: a steel pipe end grinding and slag cleaning machine, including a rail trolley assembled on the longitudinal rail, the driving wheel shaft of the rail trolley is equipped with a trolley-driven deceleration motor; the rail trolley is provided with a pair of Horizontally arranged linear slide rails, the sliders of the two linear slide rails are fixedly connected to the bottom plate arranged on it, and the grinding wheel drive reduction motor is installed on the bottom plate, and the output shaft of the grinding wheel drive reduction motor is connected to a The longitudinally arranged grinding wheel shafts are connected, and the middle part of the grinding wheel shaft is equipped with a shaft support, which is fixed on the top of the bottom plate, and the front end of the grinding wheel shaft is equipped with a grinding wheel; A cylinder base is fixedly arranged by bolt connection, and a horizontally arranged cylinder is installed on the cylinder base, and the telescopic rod of the cylinder is hingedly connected with the base plate.
上述的钢管管端打磨清渣机,在所述轨道小车的上面设有横向排列的气缸底座装配螺栓孔。The above-mentioned steel pipe end grinding and slag cleaning machine is provided with horizontally arranged cylinder base assembly bolt holes on the top of the rail trolley.
上述的钢管管端打磨清渣机,所述的打磨轮为钢丝轮。In the aforementioned steel pipe end grinding and slag cleaning machine, the grinding wheel is a steel wire wheel.
本钢管管端打磨清渣机用于螺旋焊管加工生产线,具有如下优点:This steel pipe end grinding and slag cleaning machine is used in the spiral welded pipe processing production line, and has the following advantages:
1、打磨效果好,尤其是分离粘接牢固的飞溅物;1. The grinding effect is good, especially the spatters that are firmly separated and bonded;
2、打磨轮与钢管的滑动摩擦力大小可控;2. The sliding friction between the grinding wheel and the steel pipe is controllable;
3、打磨轮浮动性好,保证了打磨轮与钢管的时刻接触;3. The grinding wheel has good floatability, which ensures the constant contact between the grinding wheel and the steel pipe;
4、打磨轮动力采用电机减速机,既提高了打磨轮扭矩,又降低了电机功率,同时能够适应更大范围的气缸压力,提高打磨效率;4. The power of the grinding wheel adopts the motor reducer, which not only increases the torque of the grinding wheel, but also reduces the power of the motor. At the same time, it can adapt to a wider range of cylinder pressure and improve the grinding efficiency;
5、能够满足不同管径的生产,调整方便;5. It can meet the production of different pipe diameters and is easy to adjust;
6、设备简单可靠,操作简单,可实现自动化。6. The equipment is simple and reliable, easy to operate, and can be automated.
附图说明Description of drawings
图1是本钢管管端打磨清渣机的主视图。Fig. 1 is the front view of the steel pipe end grinding and slag cleaning machine.
图2是本钢管管端打磨清渣机的俯视图。Fig. 2 is a top view of the steel pipe end grinding and slag cleaning machine.
图中:1、轨道小车;2、小车驱动减速电机;3、直线滑轨;4、底板;5、磨轮驱动减速电机;6、弹性联轴器;7、磨轮轴;8、轴支座;9、打磨轮;10、气缸底座;11、气缸;12、螺栓孔。In the figure: 1. Rail trolley; 2. Car drive deceleration motor; 3. Linear slide rail; 4. Base plate; 5. Grinding wheel drive deceleration motor; 6. Elastic coupling; 7. Grinding wheel shaft; 8. Shaft support; 9. Grinding wheel; 10. Cylinder base; 11. Cylinder; 12. Bolt holes.
具体实施方式detailed description
结合附图对本实用新型的具体实施方式进行说明。The specific embodiment of the utility model will be described in conjunction with the accompanying drawings.
如图1、图2,本钢管管端打磨清渣机具有轨道小车1,该轨道小车1主要由主动车轮组、被动车轮组和小车平台组成,该轨道小车1装配在螺旋焊管机组生产线的两纵向钢轨上。所述轨道小车1的主动轮轴的一端装配小车驱动减速电机2,用于驱动主动车轮组转动,进给时为轨道小车提供足够的进给动力,倒退时提供足够的倒退动力。在所述轨道小车1的小车平台上面固定安装一对横向布置的直线滑轨3,两直线滑轨3的滑块与设置在其上面的底板4固定连接,在所述的底板4上通过螺栓连接固定安装磨轮驱动减速电机5,该磨轮驱动减速电机5的输出轴通过弹性联轴器6与一纵向布置的磨轮轴7同轴线相连接,所述磨轮轴7的中部装配轴支座8,该轴支座8通过螺栓连接固定在所述底板4的上面,所述磨轮轴7的前端装配打磨轮9,打磨轮9可以采用砂轮,但为保证只打磨掉粘黏在钢管表面的氧化皮及切割飞溅物,而不损伤钢管壁,本实用新型优选钢丝轮。在所述轨道小车1的小车平台上面靠一侧通过螺栓连接固定设置直角板型的气缸底座10,该气缸底座10上固定安装横向布置的气缸11,该气缸11的伸缩杆前端与所述的底板4铰连接。如附图实施例,气缸11布置在两直线滑轨3中间,与底板4的铰连接点在底板4的一侧。As shown in Figure 1 and Figure 2, this steel pipe end grinding and slag cleaning machine has a track trolley 1. The track trolley 1 is mainly composed of a driving wheel set, a passive wheel set and a trolley platform. on longitudinal rails. One end of the driving wheel shaft of the rail trolley 1 is equipped with a trolley-driven reduction motor 2 for driving the active wheel set to rotate, to provide sufficient feed power for the rail trolley when feeding, and to provide sufficient reverse power when reversing. A pair of horizontally arranged linear slide rails 3 are fixedly installed above the trolley platform of the rail trolley 1, and the sliders of the two linear slide rails 3 are fixedly connected with the base plate 4 arranged on it, and the base plate 4 is passed through bolts. Connect and fixedly install the grinding wheel drive deceleration motor 5, the output shaft of the grinding wheel drive deceleration motor 5 is connected coaxially with a longitudinally arranged grinding wheel shaft 7 through an elastic coupling 6, and the middle part of the grinding wheel shaft 7 is equipped with a shaft support 8 , the shaft support 8 is fixed on the top of the base plate 4 through bolt connection, and the front end of the grinding wheel shaft 7 is equipped with a grinding wheel 9. The grinding wheel 9 can be a grinding wheel, but in order to ensure that only the oxidation sticking to the steel pipe surface is removed. Skin and cutting spatter without damaging the steel pipe wall, the utility model is preferably a steel wire wheel. Above the trolley platform of described track trolley 1, the cylinder base 10 of right-angle plate type is fixedly set by bolt connection on one side, and the cylinder 11 of horizontal arrangement is fixedly installed on this cylinder base 10, and the front end of telescoping rod of this cylinder 11 and described The bottom plate is connected by 4 hinges. As in the embodiment of the drawings, the cylinder 11 is arranged in the middle of the two linear slide rails 3 , and the hinge connection point with the bottom plate 4 is on one side of the bottom plate 4 .
如图2,本钢管管端打磨清渣机在所述轨道小车1的小车平台上面设置横向排列的两排气缸底座装配螺栓孔12,通过改变气缸底座10与不同位置的气缸底座装配螺栓孔12的配合,可实现不同管径的打磨。As shown in Figure 2, this steel pipe end grinding and slag cleaning machine is provided with two rows of cylinder base assembly bolt holes 12 arranged horizontally above the trolley platform of the rail trolley 1, and by changing the cylinder base 10 and the cylinder base assembly bolt holes 12 in different positions The combination can realize the grinding of different pipe diameters.
本钢管管端打磨清渣机与转管机配合完成钢管管端打磨清渣工作,首先转管机旋转辊带动钢管转动,小车驱动减速电机2带动轨道小车1前进至管端,磨轮驱动减速电机5通过弹性联轴器6带动打磨轮9旋转,气缸11进气推动底板4在直线滑轨3上移动,使打磨轮9移动到一侧旋转辊与钢管接触位置的钢管内侧并压紧钢管侧壁并进行打磨,可通过调节气缸进气压力调整打磨效果和控制打磨时间,当打磨轮9钢丝刷宽度范围内的飞溅粘黏物打磨干净后,轨道小车1 再前进合适距离,进行下一段的打磨, 直到完成工艺要求的打磨距离为止, 打磨完成后,工作气缸11返回,打磨轮9和转管机的旋转辊停转,轨道小车1后退至安全距离,完成一次打磨过程。The steel pipe end grinding and slag removal machine cooperates with the pipe turning machine to complete the grinding and slag removal work of the steel pipe end. First, the rotating roller of the pipe turning machine drives the steel pipe to rotate, and the trolley drives the deceleration motor 2 to drive the rail trolley 1 to the pipe end, and the grinding wheel drives the deceleration motor. 5. The elastic coupling 6 drives the grinding wheel 9 to rotate, and the air cylinder 11 pushes the bottom plate 4 to move on the linear slide rail 3, so that the grinding wheel 9 moves to the inner side of the steel pipe where the rotating roller contacts the steel pipe and presses the side of the steel pipe The wall is polished and the grinding effect can be adjusted and the grinding time can be controlled by adjusting the air intake pressure of the cylinder. When the splashed sticky matter within the width range of the grinding wheel 9 wire brush is cleaned, the track trolley 1 will move forward for a suitable distance and proceed to the next stage. Grinding, until the grinding distance required by the process is completed, after the grinding is completed, the working cylinder 11 returns, the grinding wheel 9 and the rotating roller of the tube turning machine stop, and the rail trolley 1 retreats to a safe distance to complete a grinding process.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720241672.0U CN206780122U (en) | 2017-03-14 | 2017-03-14 | Pipe end polishing smoothing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720241672.0U CN206780122U (en) | 2017-03-14 | 2017-03-14 | Pipe end polishing smoothing machine |
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| Publication Number | Publication Date |
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| CN206780122U true CN206780122U (en) | 2017-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720241672.0U Active CN206780122U (en) | 2017-03-14 | 2017-03-14 | Pipe end polishing smoothing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116871997A (en) * | 2023-07-25 | 2023-10-13 | 唐山兴邦管道工程设备有限公司 | Anti-corrosion steel pipe end grinding equipment |
-
2017
- 2017-03-14 CN CN201720241672.0U patent/CN206780122U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116871997A (en) * | 2023-07-25 | 2023-10-13 | 唐山兴邦管道工程设备有限公司 | Anti-corrosion steel pipe end grinding equipment |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201026 Address after: 100007 Beijing, Dongzhimen, North Street, No. 9, No. Patentee after: CHINA NATIONAL PETROLEUM Corp. Patentee after: BAOJI PETROLEUM STEEL PIPE Co.,Ltd. Patentee after: BSS (Qinhuangdao) Steel Pipe Co.,Ltd. Address before: 066206 Hebei North Road, East District of Qinhuangdao economic and Technological Development Zone, Hebei Province, No. 1 Patentee before: BSS (Qinhuangdao) Steel Pipe Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 100007 No. 9 North Main Street, Dongcheng District, Beijing, Dongzhimen Patentee after: CHINA NATIONAL PETROLEUM Corp. Country or region after: China Patentee after: China Petroleum Group Gemstone Pipe Industry Co.,Ltd. Patentee after: BSS (Qinhuangdao) Steel Pipe Co.,Ltd. Address before: 100007 No. 9 North Main Street, Dongcheng District, Beijing, Dongzhimen Patentee before: CHINA NATIONAL PETROLEUM Corp. Country or region before: China Patentee before: BAOJI PETROLEUM STEEL PIPE Co.,Ltd. Patentee before: BSS (Qinhuangdao) Steel Pipe Co.,Ltd. |