CN206778154U - A kind of totally-enclosed, the device of fully-automatic sprinkling gas recovery - Google Patents
A kind of totally-enclosed, the device of fully-automatic sprinkling gas recovery Download PDFInfo
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Abstract
一种全密闭、全自动喷淋回收气体的装置,包括至少一个回收模块,所述回收模块包括密封的吸收腔体,所述吸收腔体通过角度调节阀与回收气体进气管道密封连通,所述吸收腔体的上方密封连接有喷淋装置,下方连接有吸收液管道,所述吸收液管道通过气液分离器与储槽连通,所述喷淋装置的喷头设置在吸收腔体内,所述角度调节阀的出气口面向喷淋装置的喷头,所述气液分离器的出液口与储槽连通,所述气液分离器的出气口与气体出管连通,所述储槽的出液口通过吸收液循环管与喷淋装置的喷淋管连通。本实用新型的设计结构简单、生产和维护费用低、处理能力强、可以实现全密闭和全自动,对环境不会造成二次污染,节能减排。
A fully-closed, fully automatic spray recovery gas device, including at least one recovery module, the recovery module includes a sealed absorption cavity, the absorption cavity is sealed and communicated with the recovery gas inlet pipeline through an angle adjustment valve, the The upper part of the absorption cavity is sealed and connected with a spray device, and the lower part is connected with an absorption liquid pipeline, and the absorption liquid pipeline communicates with the storage tank through a gas-liquid separator, and the nozzle of the spray device is arranged in the absorption cavity. The gas outlet of the angle regulating valve faces the nozzle of the spraying device, the liquid outlet of the gas-liquid separator communicates with the storage tank, the gas outlet of the gas-liquid separator communicates with the gas outlet pipe, and the liquid outlet of the storage tank communicates with the storage tank. The mouth communicates with the spray pipe of the spray device through the absorption liquid circulation pipe. The utility model has the advantages of simple design structure, low production and maintenance costs, strong processing capacity, full sealing and full automation, no secondary pollution to the environment, energy saving and emission reduction.
Description
技术领域technical field
本实用新型涉及一种高效气体回收的装置,特别是一种全密闭、全自动喷淋回收气体的装置。The utility model relates to a high-efficiency gas recovery device, in particular to a fully enclosed and fully automatic spray recovery gas device.
背景技术Background technique
尾气的回收是现代工业中节能环保和贵重资源再利用的重要手段,各种存在的尾气都可以通过吸收剂进行收集和回收。尽管目前生产中常用的气体回收装置多种多样,但是大部分是针对某种特殊的气体进行吸收,而且吸收的过程中需要采用引风装置,比如专利公开号CN 205634891U中提到的一种用于SF6气体尾气的回收装置,其适用范围小,应用对象单一;专利公开号CN201520124320.8中提到了一种气体吸收回收系统,该系统中包含了送风机和排风机,操作过程复杂,设备投资大;专利公开号CN204495081 U中提到的一种还原炉炉头尾回收利用装置中采用引风装置和打火器,这种装置维护成本高,回收效率低,因此不利于低附加值产品的生产。因此,现有的尾气回收装置投入的成本和生产效率之间并没有达到最优化,急需一种能够操作简单方便,投资少,吸收效果好,节能减排的装置。The recovery of exhaust gas is an important means of energy conservation, environmental protection and reuse of valuable resources in modern industry. Various exhaust gases can be collected and recycled by absorbents. Although there are many kinds of gas recovery devices commonly used in production at present, most of them are for absorbing a certain kind of special gas, and an air induction device is needed in the process of absorption, such as the one mentioned in the patent publication number CN 205634891U The recovery device for SF6 gas tail gas has a small scope of application and a single application object; a gas absorption and recovery system is mentioned in the patent publication number CN201520124320.8, which includes a blower and an exhaust fan, the operation process is complicated, and the equipment investment is large ;Adopt air induction device and igniter in the recycling device of a kind of reducing furnace burner that mentions in the patent publication number CN204495081 U, this device maintenance cost is high, and recovery efficiency is low, is therefore unfavorable for the production of low value-added products . Therefore, the cost and production efficiency of the existing tail gas recovery devices have not been optimized, and there is an urgent need for a device that is simple and convenient to operate, less investment, good absorption effect, energy saving and emission reduction.
实用新型内容Utility model content
针对上述存在的技术问题,本实用新型提出一种结构简单、生产和维护费用低、处理能力强、可以实现全密闭和全自动,对环境不会造成二次污染,节能减排的全密闭、全自动喷淋回收气体的装置。Aiming at the above-mentioned technical problems, the utility model proposes a fully-sealed, energy-saving and emission-reducing fully-sealed, fully-sealed, fully-automated, simple in structure, low in production and maintenance costs, strong in processing capacity, and fully automatic. Fully automatic spray recovery gas device.
一种全密闭、全自动喷淋回收气体的装置,包括至少一个回收模块,所述回收模块包括密封的吸收腔体,所述吸收腔体的进气口上密封安装角度调节阀,所述回收气体进气管道通过角度调节阀与吸收腔体密封连接,所述吸收腔体的上方密封连接有喷淋装置,下方密封连接有吸收液管道,所述吸收液管道与气液分离器的进液口密封连接,所述喷淋装置设有至少一组喷头,所述喷头设置在吸收腔体内,所述角度调节阀的出气口面向喷淋装置的喷头,所述气液分离器的出液口与储槽的进液口密封连接,所述气液分离器的出气口与气体出管密封连接,所述储槽的出液口上密封连接有吸收液循环管,所述吸收液循环管与喷淋装置的喷淋管密封连接。由于整个装置采用密封连接,利用喷淋吸收液对回收气体的冷却作用和吸收作用产生的气压差来调节吸收效果,而这个气压差的大小可以通过调节角度调节阀喷出气体的角度来调节气体与液体之间相互接触的面积和时间,达到调节吸收效果的目的,气液分离器不仅为液相提供了密封条件,还为气体的流动提供了流动空间,气液分离器把气体通过气体出管排出进入下一道工序,而液体进入下面的储槽回收利用。通过吸收液循环管使得储槽中的吸收液循环利用,可以得到浓度极高或者纯度极高的吸收液,从而方便后续吸收液的回收处理。A fully-closed, fully automatic spray recovery gas device, including at least one recovery module, the recovery module includes a sealed absorption cavity, the air inlet of the absorption cavity is sealed and installed with an angle regulating valve, and the recovery gas The intake pipe is sealed and connected with the absorption chamber through an angle regulating valve. The upper part of the absorption chamber is sealed with a spray device, and the lower part is sealed with an absorption liquid pipe. The absorption liquid pipe is connected with the liquid inlet of the gas-liquid separator. Sealed connection, the spray device is provided with at least one group of spray heads, the spray heads are arranged in the absorption cavity, the air outlet of the angle regulating valve faces the spray head of the spray device, and the liquid outlet of the gas-liquid separator is connected to the spray head of the spray device. The liquid inlet of the storage tank is sealed and connected, the gas outlet of the gas-liquid separator is sealed and connected with the gas outlet pipe, the liquid outlet of the storage tank is sealed and connected with an absorption liquid circulation pipe, and the absorption liquid circulation pipe is connected with the spray The spray pipe of the device is tightly connected. Since the whole device is sealed and connected, the absorption effect is adjusted by the air pressure difference generated by the cooling effect of the spray absorption liquid on the recovered gas and the absorption effect, and the air pressure difference can be adjusted by adjusting the angle of the gas sprayed by the angle regulating valve. The area and time of contact with the liquid can achieve the purpose of adjusting the absorption effect. The gas-liquid separator not only provides a sealing condition for the liquid phase, but also provides a flow space for the flow of the gas. The gas-liquid separator passes the gas through the gas out The pipe discharges into the next process, while the liquid enters the storage tank below for recycling. The absorption liquid in the storage tank is recycled through the absorption liquid circulation pipe, and the absorption liquid with extremely high concentration or high purity can be obtained, thereby facilitating subsequent recovery and treatment of the absorption liquid.
进一步,所述储槽内设有多个单独的容器,所述气液分离器的出液口通过管路分别与每个容器连通,每个所述管路上设有阀门,相邻所述容器之间通过储槽调节阀连通,储槽调节阀是在容器之间进行切换或者控制水位的阀门,如果一个容器满了,可以先关闭,把里面的饱和溶液导出后,然后再打开进行循环增浓,方便后续对吸收液的回收处理。Further, a plurality of separate containers are arranged in the storage tank, and the liquid outlet of the gas-liquid separator communicates with each container through a pipeline, and each pipeline is provided with a valve, adjacent to the container They are connected through the storage tank regulating valve. The storage tank regulating valve is a valve for switching between containers or controlling the water level. If a container is full, it can be closed first, and the saturated solution inside can be exported, and then opened to increase circulation. Concentrated, which is convenient for subsequent recovery and treatment of the absorption liquid.
进一步,本装置可以包括多个回收模块,多个回收模块之间连接为相互串联或相互并联或多个并联之后再串联或多个串联之后再并联。每个模块的属性可以完全不同,针对吸收气体的成分可以是酸性,碱性和中性,用于吸收不同组分的气体。Further, the device may include a plurality of recovery modules, and the plurality of recovery modules are connected in series or in parallel, or in parallel and then in series, or in series and then in parallel. The properties of each module can be completely different, the composition for absorbing gases can be acidic, basic and neutral for absorbing gases of different components.
优选地,所述储槽设有与储槽内吸收液连通的回收口,所述回收口上密封安装有储液导出阀,所述储液导出阀与吸收液回收处理装置的进口密封连接,吸收液回收处理装置的出口通过补充液流量调节阀与吸收液补充液进液管连通,所述吸收液补充液进液管与喷淋管连通。如果吸收液容易回收处理,则利用吸收液回收处理装置对吸收进行处理后再循环利用,如果吸收液不容易处理,则利用吸收液循环管提高吸收液的浓度,达到一定较高浓度后再处理,从而节省成本。Preferably, the storage tank is provided with a recovery port that communicates with the absorption liquid in the storage tank, and a storage liquid export valve is sealed and installed on the recovery port, and the storage liquid export valve is sealed and connected with the inlet of the absorption liquid recovery treatment device, absorbing The outlet of the liquid recovery treatment device communicates with the absorption liquid replenishment liquid inlet pipe through the replenishment liquid flow regulating valve, and the absorption liquid replenishment liquid inlet pipe communicates with the spray pipe. If the absorption liquid is easy to recycle, use the absorption liquid recovery treatment device to process the absorption and then recycle it. If the absorption liquid is not easy to handle, use the absorption liquid circulation pipe to increase the concentration of the absorption liquid, and then process it after reaching a certain high concentration , thereby saving costs.
优选地,所述气液分离器或储槽内设置有在线浓度和酸度检测装置,所述在线浓度和酸度检测装置通过控制装置控制补充液流量调节阀和储液导出阀的流量调节,从而可以随时监控吸收液的浓度和酸度。Preferably, the gas-liquid separator or the storage tank is provided with an online concentration and acidity detection device, and the online concentration and acidity detection device controls the flow adjustment of the supplementary liquid flow regulating valve and the storage liquid outlet valve through the control device, so that the Monitor the concentration and acidity of the absorption solution at any time.
优选地,所述喷淋管通过流量调节阀与喷淋装置的喷头连通。Preferably, the spray pipe communicates with the spray head of the spray device through a flow regulating valve.
优选地,所述流量调节阀为伸缩调节阀。本装置可以通过调节补充液流量调节阀、角度调节阀和伸缩调节阀,从而不需要鼓风装置进行气体引导,大幅节约了制造成本和生产成本。Preferably, the flow regulating valve is a telescopic regulating valve. The device can adjust the replenishing fluid flow regulating valve, the angle regulating valve and the telescopic regulating valve, so that the air blowing device is not needed for gas guidance, and the manufacturing cost and production cost are greatly saved.
由于采用上述结构,本装置具有如下优点:Due to the above structure, the device has the following advantages:
1、本装置的各个接口均密封,从而可以利用喷淋吸收液对待回收气体的冷却作用和吸收作用产生的气压差来调节吸收效果,而这个气压差的大小可以通过调节角度调节阀待回收气体喷出的角度,从而调节气体与液体之间相互接触的面积和时间,达到调节吸收效果的目的,而且本装置可以通过调节补充液流量调节阀、角度调节阀和伸缩调节阀,从而不需要鼓风装置进行气体引导,大幅节约了制造成本和生产成本。1. Each interface of the device is sealed, so that the absorption effect can be adjusted by the air pressure difference generated by the cooling effect and absorption of the gas to be recovered by spraying the absorption liquid, and the air pressure difference can be adjusted by adjusting the angle of the valve to be recovered. The spraying angle can be adjusted to adjust the contact area and time between the gas and the liquid to achieve the purpose of adjusting the absorption effect. Moreover, the device can adjust the supplementary liquid flow regulating valve, angle regulating valve and telescopic regulating valve, thus eliminating the need for a drum The wind device guides the gas, which greatly saves the manufacturing cost and production cost.
2、回收模块可以通过待回收气体的成分或者组分,进行任意的串并联组合,直到所有的组元吸收完毕,或者杂质清除完全为止,或者尾气达到国家排放标准要求,而且组合过程非常简单方便。2. The recovery module can carry out arbitrary series and parallel combinations through the components or components of the gas to be recovered, until all the components are absorbed, or the impurities are completely removed, or the tail gas meets the requirements of the national emission standards, and the combination process is very simple and convenient .
3、本装置可以将复杂的尾气进行吸收,最终得到高纯度的单组元产品,在整个过程中并不产生废水,能够实现节能减排,非常利于环境保护。3. This device can absorb complex tail gas, and finally obtain high-purity monocomponent products. No waste water is generated in the whole process, which can realize energy saving and emission reduction, which is very beneficial to environmental protection.
综上所述,本装置是对现有的喷淋装置进行简化和模块化设计,整个过程中不需要引风机或者鼓风机对气体风向进行引导,通过吸收剂的自动喷淋装置在吸收腔内通过吸收和冷却产生的负压,从而导致气体从发生源直接进入吸收腔体与吸收剂发生传热和传质作用,其中负压的大小可以调整气体和液体进入腔体的角度进行调整和控制,通过吸收喷淋器吸入的气体进入气液分离器实现气相和液相之间的分离,完成分离后的吸收剂在储槽中进行储存,并通过循环系统继续进入到吸收腔体中进行循环吸收,直到溶液饱和后通过调节储槽的开关进行收集,处理后吸收剂返回重复利用。另外,可以根据回收气体的成分和流量增加模块,直到所有的气体得到回收为止。本实用新型的设计结构简单、生产和维护费用低、处理能力强、可以实现全密闭和全自动,对环境不会造成二次污染,节能减排。To sum up, this device is a simplification and modular design of the existing spraying device. In the whole process, no induced draft fan or blower is needed to guide the gas wind direction, and the automatic spraying device of the absorbent passes through the absorption chamber. The negative pressure generated by absorption and cooling causes the gas to directly enter the absorption cavity from the source to conduct heat and mass transfer with the absorbent. The negative pressure can be adjusted and controlled by adjusting the angle at which the gas and liquid enter the cavity. The gas inhaled by the absorption sprayer enters the gas-liquid separator to realize the separation between the gas phase and the liquid phase. The separated absorbent is stored in the storage tank and continues to enter the absorption chamber through the circulation system for cyclic absorption. , until the solution is saturated, it is collected by adjusting the switch of the storage tank, and the absorbent is returned for reuse after treatment. In addition, modules can be added according to the composition and flow rate of the recovered gas until all the gas is recovered. The utility model has the advantages of simple design structure, low production and maintenance costs, strong processing capacity, full sealing and full automation, no secondary pollution to the environment, energy saving and emission reduction.
附图说明Description of drawings
图1本实用新型的一种结构示意图A kind of structural representation of Fig. 1 utility model
附图中,1、喷淋管,2、回收气体进气管道,3、伸缩调节阀,4、喷淋装置,5、吸收腔体,6、吸收液管道,7、储槽,8、储槽调节阀,9、储液导出阀,10、吸收液循环管,11、回收气体入口,12、吸收液补充液进液管,13、角度调节阀,14、在线浓度和酸度检测装置,15、补充液流量调节阀,16、气体出管,17、第一回收模块,18、第二回收模块,19、第三回收模块,20、气液分离器,21、吸收液回收处理装置。In the accompanying drawings, 1. Spray pipe, 2. Recycled gas intake pipe, 3. Telescopic regulating valve, 4. Spray device, 5. Absorption cavity, 6. Absorption liquid pipeline, 7. Storage tank, 8. Storage tank Tank regulating valve, 9. Liquid storage outlet valve, 10. Absorption liquid circulation pipe, 11. Recovery gas inlet, 12. Absorption liquid replenishment liquid inlet pipe, 13. Angle adjustment valve, 14. On-line concentration and acidity detection device, 15 1. Supplementary liquid flow regulating valve, 16. Gas outlet pipe, 17. First recovery module, 18. Second recovery module, 19. Third recovery module, 20. Gas-liquid separator, 21. Absorption liquid recovery treatment device.
具体实施方式detailed description
下面通过实施例,并结合附图,对本实用新型的技术方案作出进一步具体说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
如图1所示,一种全密闭、全自动喷淋回收气体的装置,可以包括结构相同的多个回收模块,回收模块的数量根据具体情况进行增减,本例中,包括第一回收模块17、第二回收模块18和第三回收模块19,前一回收模块的气体出管16与后一回收模块的回收气体进气管道2连通,As shown in Figure 1, a fully enclosed, fully automatic spray recovery gas device can include multiple recovery modules with the same structure, and the number of recovery modules can be increased or decreased according to specific conditions. In this example, the first recovery module is included 17. The second recovery module 18 and the third recovery module 19, the gas outlet pipe 16 of the previous recovery module communicates with the recovery gas inlet pipe 2 of the latter recovery module,
本装置的整体循环系统是全密封的,尾气从回收气体入口11依次通过回收气体进气管道2、角度调节阀13进入吸收腔体5中,吸收腔体5的上方设有喷淋装置4,吸收腔体5的下方连接有吸收液管道6,吸收液管道6通过气液分离器20与储槽7连通,吸收液管道6和储槽7中充满吸收液,储槽7通过吸收液循环管10与喷淋装置4的喷淋管1连通,所述喷淋管1通过伸缩调节阀3与喷淋装置4的喷头连通,喷淋管1还通过补充液流量调节阀15与吸收液补充液进液管12连通,所述喷淋装置4的喷头设置在吸收腔体5内,所述角度调节阀13的出气口面向喷淋装置4的喷头,角度调节阀13水平高度高于喷头;The overall circulation system of the device is fully sealed. The tail gas enters the absorption cavity 5 from the recovery gas inlet 11 through the recovery gas inlet pipe 2 and the angle regulating valve 13. A spray device 4 is arranged above the absorption cavity 5. The absorption liquid pipeline 6 is connected to the bottom of the absorption cavity 5, and the absorption liquid pipeline 6 communicates with the storage tank 7 through the gas-liquid separator 20, the absorption liquid pipeline 6 and the storage tank 7 are filled with absorption liquid, and the storage tank 7 passes through the absorption liquid circulation pipe 10 communicates with the spray pipe 1 of the spray device 4, and the spray pipe 1 communicates with the spray head of the spray device 4 through the telescopic regulating valve 3, and the spray pipe 1 also communicates with the absorbing liquid replenishing liquid through the replenishing liquid flow regulating valve 15 The liquid inlet pipe 12 is connected, the spray head of the spray device 4 is arranged in the absorption cavity 5, the air outlet of the angle regulating valve 13 faces the spray head of the spray device 4, and the level of the angle regulating valve 13 is higher than the spray head;
所述储槽7内设有多个单独的容器,所述气液分离器20的出液口通过管路分别与每个容器连通,每个所述管路上设有阀门,相邻所述容器之间通过储槽调节阀连通,储槽调节阀是在容器之间进行切换或者控制水位的阀门,如果一个容器满了,可以先关闭,把里面的饱和溶液导出后,然后再打开进行循环增浓,方便后续对吸收液的回收处理,所述储槽7设有与储槽7内吸收液连通的回收口,所述回收口通过储液导出阀9与吸收液回收处理装置21的进口连接,吸收液回收处理装置21的出口通过补充液流量调节阀15与吸收液补充液进液管12连通,吸收液从吸收液管道6进入喷淋装置4中进行喷淋,吸收了尾气的吸收液通过吸收液管道6再次进入气液分离器20中,通过在线浓度和酸度检测装置14检测后将未饱和的吸收液从吸收液循环管10继续进入吸收系统中进行循环,而饱和吸收液通过调节储槽调节阀8从储液导出阀9中导出。The storage tank 7 is provided with a plurality of separate containers, and the liquid outlet of the gas-liquid separator 20 is respectively connected with each container through a pipeline, and each pipeline is provided with a valve, adjacent to the container They are connected through the storage tank regulating valve. The storage tank regulating valve is a valve for switching between containers or controlling the water level. If a container is full, it can be closed first, and the saturated solution inside can be exported, and then opened to increase circulation. thick, to facilitate the subsequent recovery of the absorption liquid, the storage tank 7 is provided with a recovery port connected to the absorption liquid in the storage tank 7, and the recovery port is connected to the inlet of the absorption liquid recovery treatment device 21 through the liquid storage outlet valve 9 , the outlet of the absorbing liquid recovery treatment device 21 communicates with the absorbing liquid replenishing liquid inlet pipe 12 through the replenishing liquid flow regulating valve 15, and the absorbing liquid enters the spraying device 4 from the absorbing liquid pipeline 6 for spraying, and the absorbing liquid that has absorbed the tail gas Enter the gas-liquid separator 20 again through the absorption liquid pipeline 6, and after being detected by the on-line concentration and acidity detection device 14, the unsaturated absorption liquid continues to enter the absorption system from the absorption liquid circulation pipe 10 for circulation, while the saturated absorption liquid passes through the adjustment The storage tank regulating valve 8 leads out from the storage liquid outlet valve 9 .
在线浓度和酸度检测装置14和补充液流量调节阀15之间是联动的,储液导出阀9和补充液流量调节阀15的流量根据在线浓度和酸度检测装置14反馈的信号进行调整,实现全自动控制;角度调节阀13可以调整气体进入吸收腔体5的角度,伸缩调节阀3可以调整液体进入吸收腔体5的流量。The on-line concentration and acidity detection device 14 and the supplementary liquid flow regulating valve 15 are linked, and the flow of the storage liquid outlet valve 9 and the supplementary liquid flow regulating valve 15 is adjusted according to the signal fed back by the online concentration and acidity detection device 14 to realize full Automatic control; the angle regulating valve 13 can adjust the angle at which the gas enters the absorption chamber 5, and the telescopic regulating valve 3 can adjust the flow rate of the liquid entering the absorption chamber 5.
上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型的简单变换后的结构均属于本实用新型的保护范围。The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any structure after simple transformation of the utility model belongs to the protection scope of the utility model.
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Inventor after: Bao Rui Inventor after: Wang Jinbin Inventor after: Mao Pingsheng Inventor after: Zhong Xiangli Inventor after: Yang Tianzu Inventor after: Mao Liangcheng Inventor before: OuYang Xiaoping Inventor before: Bao Rui Inventor before: Wang Jinbin Inventor before: Mao Pingsheng Inventor before: Zhong Xiangli Inventor before: Yang Tianzu Inventor before: Mao Liangcheng |