CN206767121U - A kind of vacuum-pipeline transfer system - Google Patents
A kind of vacuum-pipeline transfer system Download PDFInfo
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Abstract
本实用新型公开了一种真空管道运输系统,包括管道、舱体、真空设备、悬浮系统,所述舱体通过悬浮系统在所述管道内运行,所述真空设备用于将所述管道抽成真空,所述管道是由竹片缠绕多层通过树脂粘结固化而成,所述管道的内表面和外表面中至少有一面涂覆有密封胶,所述舱体是由竹片缠绕多层通过树脂粘结固化而成,所述舱体的内表面和外表面中至少有一面涂覆有密封胶。本实用新型提供的技术方案实现了真空管道运输系统的轻量化设计,对承载基础要求低,并且整体设计难度低,易于实现,成本低,施工难度小。竹材资源可再生,原材料及产品制造过程均节能环保无污染,能够用以替代消耗矿产资源、制造过程会造成环境污染的钢材等传统材质。
The utility model discloses a vacuum pipeline transportation system, which comprises a pipeline, a cabin body, a vacuum device, and a suspension system. The cabin body runs in the pipeline through the suspension system, and the vacuum equipment is used to pump the pipeline into Vacuum, the pipe is made of bamboo sheets wound with multiple layers and cured by resin bonding, at least one of the inner and outer surfaces of the pipe is coated with sealant, and the cabin is made of bamboo sheets wound with multiple layers It is formed by resin bonding and curing, and at least one of the inner surface and the outer surface of the cabin body is coated with sealant. The technical solution provided by the utility model realizes the lightweight design of the vacuum pipeline transportation system, has low requirements on the bearing foundation, and has low overall design difficulty, easy realization, low cost, and small construction difficulty. Bamboo resources are renewable, raw materials and product manufacturing processes are energy-saving, environmentally friendly and pollution-free, and can be used to replace traditional materials such as steel that consume mineral resources and cause environmental pollution during the manufacturing process.
Description
技术领域technical field
本实用新型涉及交通运输领域,特别是涉及一种真空管道运输系统。The utility model relates to the field of transportation, in particular to a vacuum pipeline transportation system.
背景技术Background technique
真空管道运输(Evacuated Tube Transportation)是一种无空气阻力、无摩擦的运输形式,其基本设想是将磁悬浮系统置于抽成一定真空度的密闭管道中,由于没有机械阻力和空气阻力的制约,也不受气候条件的影响,磁悬浮列车在管道中可以以数倍于飞机的速度运行。该设想最早于1904年被提出,美国专利US 5950543最早公开了真空管道运输系统的一种具体技术方案,包括:沿线路方向的两根抽成真空的管道,车体,真空设备,悬浮部件,加速装置,能够回复能量的刹车系统,减振装置,管道定位器,辙叉系统,自动控制、检测与维护装置,施工方法,安全系统等。Evacuated Tube Transportation is a form of transportation without air resistance and friction. Its basic idea is to place the magnetic levitation system in a closed pipeline that is evacuated to a certain degree of vacuum. Since there is no restriction of mechanical resistance and air resistance, It is also not affected by weather conditions, and the maglev train can run at a speed several times that of an airplane in the pipeline. This idea was first proposed in 1904. U.S. Patent US 5950543 first disclosed a specific technical solution of the vacuum pipeline transportation system, including: two vacuumed pipelines along the line direction, car body, vacuum equipment, suspension components, Acceleration device, brake system capable of recovering energy, vibration damping device, pipe locator, frog system, automatic control, detection and maintenance device, construction method, safety system, etc.
真空管道运输超高速、低能耗、噪声小、污染小,被认为将成为未来新一代交通运输工具,但目前还没有进入商业运行阶段。美国有公司计划将真空管道运输系统进行商业运用,考虑将铝制载人舱体置于钢铁管道中,通过发射装置发射出去,在磁悬浮状态下推动前进。但这种管道重量较大,尤其不利于在高架上搭建,对基础支撑要求较高,从而导致成本增大;另外,钢铁和铝材的制造过程会造成环境污染,不环保,并且会消耗有限的矿产资源。Vacuum pipeline transportation is ultra-high speed, low energy consumption, low noise, and low pollution. It is considered to be a new generation of transportation in the future, but it has not yet entered the stage of commercial operation. A company in the United States plans to commercialize the vacuum pipeline transportation system. It is considering placing an aluminum manned cabin in a steel pipeline, launching it through a launcher, and propelling it forward in a state of magnetic levitation. However, this kind of pipeline is heavy, which is not conducive to building on elevated roads, and requires high foundation support, resulting in increased costs; in addition, the manufacturing process of steel and aluminum will cause environmental pollution, is not environmentally friendly, and will consume limited mineral resources.
实用新型内容Utility model content
为了克服上述缺陷,根据本实用新型的一方面,提供了一种真空管道运输系统,包括管道、舱体、真空设备、悬浮系统,所述舱体通过悬浮系统在所述管道内运行,所述真空设备用于将所述管道抽成真空,所述管道是由竹片缠绕多层通过树脂粘结固化而成,所述管道的内表面和外表面中至少有一面涂覆有密封胶,所述舱体是由竹片缠绕多层通过树脂粘结固化而成,所述舱体的内表面和外表面中至少有一面涂覆有密封胶。In order to overcome the above defects, according to one aspect of the present invention, a vacuum pipeline transportation system is provided, including pipelines, cabins, vacuum equipment, and a suspension system. The cabin runs in the pipeline through the suspension system. The vacuum equipment is used to evacuate the pipeline. The pipeline is formed by winding bamboo sheets in multiple layers through resin bonding and curing. At least one of the inner surface and the outer surface of the pipeline is coated with a sealant. The cabin body is formed by winding multiple layers of bamboo sheets through resin bonding and curing, and at least one of the inner surface and the outer surface of the cabin body is coated with a sealant.
对于本实用新型的上述构思所形成的技术方案,采用竹片缠绕制成真空管道运输系统中的管道和舱体,使系统整体质量轻,对承载基础要求不高,工程安装方便,并且选用竹材作为主要原材料,资源可再生、低碳、节能环保。通过在内表面和外表面中至少一面涂覆密封胶以保证结构的整体密封性,从而维持住管道内的真空状态及舱体内的生命支持环境。For the technical solution formed by the above-mentioned concept of the utility model, the pipes and cabins in the vacuum pipeline transportation system are made of bamboo sheets, so that the overall weight of the system is light, the requirements for the load-bearing foundation are not high, the engineering installation is convenient, and bamboo materials are selected. As the main raw material, the resource is renewable, low-carbon, energy-saving and environmentally friendly. At least one of the inner surface and the outer surface is coated with sealant to ensure the overall airtightness of the structure, thereby maintaining the vacuum state in the pipeline and the life support environment in the cabin.
作为本实用新型的一个改进方案,用于粘结竹片的树脂为氨基树脂。经过大量试验验证,氨基树脂与竹材的结合性能最好,使粘结固化得到的结构强度高。As an improvement of the utility model, the resin used to bond the bamboo chips is amino resin. After a large number of tests, the combination of amino resin and bamboo is the best, so that the structural strength obtained by bonding and curing is high.
作为本实用新型的另一个改进方案,所述竹片长2-6m、宽1-25mm、厚0.5-3mm。As another improvement of the utility model, the bamboo slices are 2-6m long, 1-25mm wide, and 0.5-3mm thick.
作为本实用新型的又一个改进方案,所述竹片缠绕方式为环向缠绕和螺旋缠绕组合。As another improvement of the utility model, the winding method of the bamboo slices is a combination of hoop winding and spiral winding.
作为本实用新型的又一个改进方案,所述悬浮系统为常导磁悬浮系统,所述舱体呈胶囊形。将舱体设置为胶囊形,即径向呈筒形,轴向两端呈凸出的弧面,表面平滑过渡,能够进一步降低阻力,与常导磁悬浮系统配合,能够使舱体与真空管道之间的真空空间尽量小,从而降低管道内的真空设计难度,降低成本。As another improvement of the utility model, the levitation system is a constant conduction magnetic levitation system, and the cabin is in the shape of a capsule. The capsule body is set in a capsule shape, that is, it is cylindrical in the radial direction, and the two ends of the axial direction are convex arc surfaces. The vacuum space between them should be as small as possible, so as to reduce the difficulty of vacuum design in the pipeline and reduce the cost.
作为本实用新型的又一个改进方案,所述管道与所述舱体径向截面形状相同。以进一步减小真空空间。As another improvement of the utility model, the radial section shape of the pipeline is the same as that of the cabin body. To further reduce the vacuum space.
作为本实用新型的又一改进方案,所述管道架设在地面上方,所述管道外表面铺设有太阳能电池板。真空管道设计为架设在地面上方,以利用现有条件直接搭建真空管道运输系统,避免地下施工,降低施工难度,并且可以通过在管道外表面铺设太阳能电池板以直接利用太阳能为真空管道运输系统提供内部所需电力,降低成本。As another improvement of the utility model, the pipeline is erected above the ground, and the outer surface of the pipeline is laid with solar panels. The vacuum pipeline is designed to be erected above the ground, so as to directly build the vacuum pipeline transportation system by using the existing conditions, avoid underground construction, reduce construction difficulty, and directly use solar energy to provide energy for the vacuum pipeline transportation system by laying solar panels on the outer surface of the pipeline. Internal power required to reduce costs.
作为本实用新型的又一改进方案,所述管道内表面附着有一层电磁屏蔽金属板,用以屏蔽电磁辐射,并且方便与内部轨道等其他设备连接,也使管道密封性进一步增强。As another improvement of the utility model, a layer of electromagnetic shielding metal plate is attached to the inner surface of the pipeline to shield electromagnetic radiation, and to facilitate connection with other equipment such as internal rails, and further enhance the sealing performance of the pipeline.
总体而言,通过本实用新型所构思的以上技术方案与现有技术相比,利用竹片采用缠绕的方式制成真空管道运输系统中的管道本体和运输舱体,并通过密封胶密封,实现了真空管道运输系统的轻量化设计(由于同等强度下的竹缠绕复合材料与金属材料相比,竹缠绕复合材料的重量远低于金属材料,该竹缠绕复合材料即由竹片缠绕多层通过树脂粘结固化而成),从而减小了施工难度,降低成本,并且竹材资源可再生,原材料及产品制造过程均节能环保无污染,能够用以替代消耗矿产资源、制造过程会造成环境污染的钢材等传统材质;整个真空管道运输系统设计难度低,易于实现,成本低,施工难度小。Generally speaking, compared with the prior art, the above technical solutions conceived by the utility model use bamboo chips to make the pipeline body and the transportation cabin in the vacuum pipeline transportation system by winding, and seal them with a sealant to realize The lightweight design of the vacuum pipeline transportation system (due to the bamboo winding composite material under the same strength compared with the metal material, the weight of the bamboo winding composite material is much lower than the metal material, and the bamboo winding composite material is wound by bamboo sheets. Resin bonded and cured), thus reducing the difficulty of construction, reducing costs, and bamboo resources are renewable, raw materials and product manufacturing processes are energy-saving, environmentally friendly and pollution-free, and can be used to replace the consumption of mineral resources and environmental pollution caused by the manufacturing process. Traditional materials such as steel; the design of the entire vacuum pipeline transportation system is low in difficulty, easy to implement, low in cost, and less difficult in construction.
附图说明Description of drawings
图1是按照本实用新型优选实施方式所设计的真空管道运输系统的截面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a vacuum pipeline transportation system designed according to a preferred embodiment of the present invention.
其中:in:
1-管道;2-舱体;3-悬浮系统。1-pipeline; 2-cabin; 3-suspension system.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。此外,下面所描述的本实用新型各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.
图1是按照本实用新型优选实施方式所设计的真空管道运输系统的截面结构示意图。一个具体实施例如图1中所示,一种真空管道运输系统,包括管道1、舱体2、真空设备、悬浮系统3,舱体2通过悬浮系统3在管道1内运行,所述真空设备用于将管道1抽成真空,本实施例中,真空设备为设置在管道1内的多个真空泵。管道1是由竹片或多根竹片平行分布连成的竹帘缠绕多层通过树脂粘结固化而成,利用缠绕工艺能够将竹片的轴向拉伸强度充分发挥出来,从而使竹片呈张紧状态,在管道结构中能够承受压力,使缠绕出的管道具有高力学强度。具体缠绕过程为:将原竹剖成长2-6m、宽1-25mm、厚0.5-3mm的竹片粘接成连续长条状,并卷成卷,通过缠绕机缠绕在管模具上,本实施例中,竹片尺寸具体为长2m、宽5mm、厚1mm。边缠绕边向其淋浇树脂,树脂可以为环氧树脂、酚醛树脂、氨基树脂、不饱和聚酯树脂、聚氨酯树脂等,本实施例中优选为氨基树脂,因为经大量试验验证,氨基树脂与竹材的结合性最好,使固化后的竹材与树脂粘结性很强;缠绕方式可以为环向缠绕、螺旋缠绕或环向与螺旋缠绕的组合,本实施例中,为了使管道表面各方向均具有高的力学强度,优选采用环向与螺旋缠绕的组合缠绕方式,将竹片先进行环向缠绕,再进行螺旋缠绕,缠绕至设计厚度,之后进行固化、脱模,制得竹缠绕复合管道。最后,在管道的内表面和外表面中至少有一面完全涂覆密封胶。本实施例中,为了保证管道内真空环境的维持时间长、效果好,优选将内表面和外表面均完全涂覆密封胶。密封胶可以采用目前常用的材料,本实施例中优选采用伸缩性好的密封胶,以适应管道因热胀冷缩或其他因素导致的形变。将制得的真空管道多根相互连接,管道的连接应保证管道平直,连接方式可以为法兰连接、企口式连接等方式,本实施例中采用法兰连接,在连接处涂覆伸缩性好的密封胶进行完全密封。Fig. 1 is a schematic cross-sectional structure diagram of a vacuum pipeline transportation system designed according to a preferred embodiment of the present invention. A specific embodiment is shown in Fig. 1, a kind of vacuum pipeline transportation system, comprises pipeline 1, cabin body 2, vacuum equipment, suspension system 3, cabin body 2 runs in pipeline 1 through suspension system 3, and described vacuum equipment uses To evacuate the pipeline 1 into a vacuum, in this embodiment, the vacuum equipment is a plurality of vacuum pumps arranged in the pipeline 1 . The pipe 1 is made of bamboo sheets or a bamboo screen formed by parallel distribution and connection of bamboo sheets, which are wound with multiple layers and cured by resin bonding. The axial tensile strength of the bamboo sheets can be fully exerted by the winding process, so that the bamboo sheets can It is in a tensioned state and can withstand pressure in the pipe structure, so that the wound pipe has high mechanical strength. The specific winding process is as follows: the original bamboo is cut into 2-6m long, 1-25mm wide, and 0.5-3mm thick bamboo slices are bonded into continuous strips, rolled into rolls, and wound on the pipe mold by a winding machine. In the example, the size of the bamboo slices is specifically 2m in length, 5mm in width, and 1mm in thickness. The resin is poured onto it while winding, and the resin can be epoxy resin, phenolic resin, amino resin, unsaturated polyester resin, polyurethane resin, etc., preferably amino resin in this embodiment, because through a large number of tests, amino resin and The combination of bamboo is the best, so that the cured bamboo and resin have a strong bond; the winding method can be hoop winding, helical winding or a combination of hoop and helical winding. In this embodiment, in order to make the pipe surface All have high mechanical strength, and the combined winding method of hoop and helical winding is preferably used. The bamboo slices are first hoop-wound, then helically wound, wound to the designed thickness, and then cured and demoulded to obtain a bamboo-wound composite. pipeline. Finally, at least one of the inner and outer surfaces of the pipe is completely coated with sealant. In this embodiment, in order to ensure that the vacuum environment in the pipeline lasts for a long time and has a good effect, it is preferable to completely coat the inner surface and the outer surface with sealant. The sealant can be made of currently commonly used materials. In this embodiment, the sealant with good stretchability is preferably used to adapt to the deformation of the pipeline due to thermal expansion and contraction or other factors. Connect multiple vacuum pipelines to each other. The connection of the pipelines should ensure that the pipelines are straight. The connection methods can be flange connection, tongue-and-groove connection, etc. In this embodiment, flange connection is adopted, and the joint is coated with telescopic Good sealant for complete sealing.
舱体2是由竹片缠绕多层通过树脂粘结固化而成,制作过程与管道相同,具体缠绕过程为:将原竹剖成长2m、宽5mm、厚1mm的竹片粘接成连续长条状,并卷成卷,通过缠绕机缠绕在舱体模具上,边缠绕边向其淋浇氨基树脂,将竹片先进行环向缠绕,再进行螺旋缠绕,缠绕至设计厚度,之后进行固化、脱模,制得竹缠绕复合舱体。最后,在舱体2的内表面和外表面均完全涂覆伸缩性好的密封胶,以适应舱体因热胀冷缩或其他因素导致的形变。The cabin body 2 is made of bamboo slices wound with multiple layers and cured by resin bonding. The production process is the same as that of the pipe. The specific winding process is: the original bamboo is cut into 2m long, 5mm wide, and 1mm thick bamboo slices and bonded into continuous strips shape, and rolled into a roll, wound on the cabin mold by a winding machine, and poured amino resin on it while winding, the bamboo slices were first wound in a circular direction, then spirally wound, wound to the designed thickness, and then cured, After demoulding, the bamboo winding composite cabin is obtained. Finally, the inner surface and the outer surface of the cabin body 2 are completely coated with a good stretchable sealant to adapt to the deformation of the cabin body due to thermal expansion and contraction or other factors.
本实施例中,舱体2外形呈胶囊形,管道和舱体的径向截面形状均呈圆形,实际上也可以为圆形、椭圆形、鼓形等任意其他形状,优选两者形状相同(例如,均为圆形),并且两者径向直径差尽量小,以使舱体在管道中的真空空间尽量小,以降低真空设计难度和真空维护成本。In this embodiment, the shape of the cabin body 2 is capsule-shaped, and the radial cross-sectional shape of the pipeline and the cabin body is circular. In fact, it can also be any other shape such as a circle, an ellipse, a drum, etc., and the shape of the two is preferably the same. (For example, both are circular), and the radial diameter difference between the two is as small as possible, so that the vacuum space of the cabin body in the pipeline is as small as possible, so as to reduce the difficulty of vacuum design and vacuum maintenance cost.
悬浮系统3可以为任意能够使舱体在管道内不与轨道接触而行走的系统,如常导磁悬浮系统等磁悬浮系统,也可以通过压缩空气悬浮并通过电磁驱动产生推力的方式运行。本实施例中,采用技术成熟、同时占用空间不大、能够尽量减小真空空间的常导磁悬浮系统运行。Suspension system 3 can be any system that can make the cabin body walk without contacting the track in the pipeline, such as magnetic suspension systems such as the conventional magnetic suspension system, and can also be suspended by compressed air and operated by electromagnetic drive to generate thrust. In this embodiment, the conventional magnetic levitation system with mature technology, small space occupation and the ability to minimize the vacuum space is used for operation.
本实施例中,管道1架设在地面上方,管道1外表面铺设有太阳能电池板,以通过太阳能为真空管道运输系统供电,节约能源,降低成本。管道也可以设置于地下或地上。In this embodiment, the pipeline 1 is erected above the ground, and the outer surface of the pipeline 1 is laid with solar panels to provide power for the vacuum pipeline transportation system through solar energy, saving energy and reducing costs. Pipelines can also be placed underground or above ground.
在另一实施例中,管道1内表面附着有一层电磁屏蔽金属板,以屏蔽电磁辐射,并且方便与内部轨道等其他设备连接,也使管道密封性进一步增强。In another embodiment, a layer of electromagnetic shielding metal plate is attached to the inner surface of the pipeline 1 to shield electromagnetic radiation, facilitate connection with other equipment such as internal rails, and further enhance the tightness of the pipeline.
本实用新型中的悬浮系统可以为常导磁悬浮系统,例如可以采用与目前已投入商业运营的多条磁悬浮线路中相同或相类似的常导磁悬浮驱动系统及设置,如,中低速常导磁悬浮线路等。本实用新型中竹片缠绕方式优选为环向缠绕和螺旋缠绕组合;当然,也可以采用与现有其他竹缠绕制品(包括竹缠绕管道)相类似的缠绕方式(如中国专利文献CN105383506A中记载的缠绕方式等)。另外,本实用新型中真空管道运输系统包括的其他未详细描述的组件,均可参考其他现有技术进行设置,如中国专利文献CN102152792A、CN102050121A、CN204801773U等。The levitation system in the utility model can be a constant conduction magnetic levitation system, for example, the same or similar constant conduction maglev drive system and settings as those of the multiple maglev lines that have been put into commercial operation can be used at present, such as medium and low speed constant conduction maglev lines Wait. In the utility model, the winding mode of the bamboo sheet is preferably a combination of hoop winding and spiral winding; certainly, a winding method similar to other existing bamboo winding products (including bamboo winding pipes) can also be used (as recorded in Chinese patent document CN105383506A winding method, etc.). In addition, other components not described in detail included in the vacuum pipeline transportation system of the present invention can be set with reference to other existing technologies, such as Chinese patent documents CN102152792A, CN102050121A, CN204801773U, etc.
本领域的技术人员容易理解,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and modifications made within the spirit and principles of the utility model Improvements and the like should all be included within the protection scope of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112109739A (en) * | 2019-06-19 | 2020-12-22 | 中国航天科工飞航技术研究院(中国航天海鹰机电技术研究院) | Air-cooled heat conduction pipe and air-cooled split vacuum pipeline structure with same |
| CN112172840A (en) * | 2019-07-01 | 2021-01-05 | 中国航天科工飞航技术研究院(中国航天海鹰机电技术研究院) | Vacuum pipeline system of high-speed magnetic suspension train |
| CN112829771A (en) * | 2019-11-22 | 2021-05-25 | 崔彬 | Vacuum pipeline fluid film suspension vehicle system |
| CN113233201A (en) * | 2021-05-20 | 2021-08-10 | 山东泛泰数控机械设备有限公司 | Pneumatic pipeline conveyor capable of achieving rapid transportation |
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2017
- 2017-03-20 CN CN201720268974.7U patent/CN206767121U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112109739A (en) * | 2019-06-19 | 2020-12-22 | 中国航天科工飞航技术研究院(中国航天海鹰机电技术研究院) | Air-cooled heat conduction pipe and air-cooled split vacuum pipeline structure with same |
| CN112172840A (en) * | 2019-07-01 | 2021-01-05 | 中国航天科工飞航技术研究院(中国航天海鹰机电技术研究院) | Vacuum pipeline system of high-speed magnetic suspension train |
| CN112172840B (en) * | 2019-07-01 | 2022-08-09 | 中国航天科工飞航技术研究院(中国航天海鹰机电技术研究院) | Vacuum pipeline system of high-speed magnetic suspension train |
| CN112829771A (en) * | 2019-11-22 | 2021-05-25 | 崔彬 | Vacuum pipeline fluid film suspension vehicle system |
| CN113233201A (en) * | 2021-05-20 | 2021-08-10 | 山东泛泰数控机械设备有限公司 | Pneumatic pipeline conveyor capable of achieving rapid transportation |
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