CN206767071U - A kind of automatic charging device suitable for more specifications parameter tubing - Google Patents
A kind of automatic charging device suitable for more specifications parameter tubing Download PDFInfo
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- 239000000463 material Substances 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 229910000831 Steel Inorganic materials 0.000 claims description 21
- 239000010959 steel Substances 0.000 claims description 21
- 230000002787 reinforcement Effects 0.000 claims description 7
- 230000035611 feeding Effects 0.000 claims 3
- 238000010276 construction Methods 0.000 claims 2
- 238000003860 storage Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 description 15
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Abstract
本实用新型公开了一种适用于多规格参数管材的自动上料装置,包括工作台、管材输送机构和管材拨料机构,工作台上设有管材料仓,管材料仓一侧设有管材缓存架,管材输送机构和管材拨料机构设置于管材缓存架上,管材输送机构被配置为将管材料仓内的管材输送至管材缓存架上,管材拨料机构被配置为将管材缓存架上的管材下料输送;本实用新型旨在对多种规格参数的管材实现自动上料功能,帮助实现管材切割,折弯等二次加工的自动化,设备柔性高,具有储料功能,无需频繁上料,节约人力的同时降低加工成本,提高生产效率。
The utility model discloses an automatic feeding device suitable for pipes with multiple specifications and parameters, which comprises a workbench, a pipe material conveying mechanism and a pipe material pulling mechanism. The pipe material conveying mechanism and the pipe material dialing mechanism are arranged on the pipe material buffer rack. The pipe material conveying mechanism is configured to transport the pipe materials in the pipe material warehouse to the pipe material buffer rack. Pipe blanking and conveying; the utility model aims to realize the automatic feeding function for pipes with various specifications and parameters, and help realize the automation of secondary processing such as pipe cutting and bending. The equipment is highly flexible and has a material storage function without frequent feeding , saving manpower while reducing processing costs and improving production efficiency.
Description
技术领域technical field
本实用新型涉及一种能够将多种规格管材自动输送到加工设备上进行二次加工的自动上料装置,属于管料加工技术领域。The utility model relates to an automatic feeding device capable of automatically transporting pipes of various specifications to processing equipment for secondary processing, and belongs to the technical field of pipe processing.
背景技术Background technique
管材广泛应用于制造结构件和机械零件中,在使用管料的过程中经常需要对管料进行切割、折弯、缩口等加工工艺,以满足不同场合对管料长度、形状的使用要求。管料在进行二次加工之前一般需要对管材进行上料,以待下一步的二次加工。通过上料装置代替人工上料是提高加工效率,节约人力,提高操作安全性的有效手段。上料装置的结构可以有很多形式,目前已有的专利中,上料装置的结构还有很大的优化空间,如专利CN204700633U、专利CN204504374U等专利提出的管材上料装置,难以实现不同直径、长度的管材自动运送,且缺乏储料功能,上料操作繁琐,从而降低了上料和加工效率,难以满足生产使用。Pipes are widely used in the manufacture of structural parts and mechanical parts. In the process of using pipes, cutting, bending, shrinking and other processing processes are often required to meet the requirements for the length and shape of pipes in different occasions. Before the secondary processing of the pipe material, it is generally necessary to load the pipe material for the next secondary processing. Replacing manual feeding with a feeding device is an effective means to improve processing efficiency, save manpower, and improve operational safety. The structure of the feeding device can have many forms. Among the existing patents, the structure of the feeding device still has a lot of room for optimization. For example, the pipe feeding device proposed in patents such as patent CN204700633U and patent CN204504374U are difficult to realize different diameters, The length of the pipe is automatically transported, and it lacks the material storage function, and the material loading operation is cumbersome, thereby reducing the efficiency of material loading and processing, and it is difficult to meet the production requirements.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的缺陷,提供一种适用于多规格参数管材的自动上料装置,能够将不同直径、长度的管材自动运送到已经准备就绪的加工设备中,实现管材的切割、折弯等二次加工,大幅节省人力,提高加工效率。The purpose of this utility model is to provide an automatic feeding device suitable for pipes with multiple specifications and parameters, which can automatically transport pipes with different diameters and lengths to the ready processing equipment, and realize the processing of pipes. Secondary processing such as cutting and bending greatly saves manpower and improves processing efficiency.
本实用新型是通过如下的技术方案予以实现的:The utility model is achieved through the following technical solutions:
一种适用于多规格参数管材的自动上料装置,包括工作台、管材输送机构和管材拨料机构,其中,所述工作台上设有管材料仓,所述管材料仓一侧设有管材缓存架,所述管材输送机构和管材拨料机构设置于管材缓存架上,所述管材输送机构被配置为将管材料仓内的管材输送至管材缓存架上,所述管材拨料机构被配置为将管材缓存架上的管材下料输送。An automatic feeding device suitable for pipes with multiple specifications and parameters, including a workbench, a pipe conveying mechanism and a pipe material pulling mechanism, wherein a pipe material warehouse is provided on the workbench, and a pipe material warehouse is provided on one side of the pipe material warehouse. The buffer rack, the pipe conveying mechanism and the pipe material shifting mechanism are arranged on the pipe buffer rack, the pipe conveying mechanism is configured to transport the pipes in the pipe material warehouse to the pipe buffer rack, and the pipe material shifting mechanism is configured It is used to unload and transport the pipes on the pipe buffer rack.
上述一种适用于多规格参数管材的自动上料装置,其中,所述工作台包括若干钢结构件和钢型材,若干钢结构件和钢型材连接成阶梯结构。The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the workbench includes several steel structural parts and steel profiles, and the several steel structural parts and steel profiles are connected to form a ladder structure.
上述一种适用于多规格参数管材的自动上料装置,其中,所述管材料仓包括料仓壳体、底板和若干支脚,所述底板一侧与料仓壳体底部相连,另一侧与料仓壳体底部之间设有漏管口,所述底板顶表面向漏管口方向倾斜,所述漏管口上设有挡料板,所述挡料板上设有若干把手和可调螺钉,通过可调螺钉实现挡料板两侧与料仓壳体相连,所述底板端部设有挡板,所述底板底部设有底板加强筋,底板加强筋一侧与料仓壳体相连,若干支脚与底板底部相连。The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the pipe material bin includes a bin shell, a bottom plate and several legs, one side of the bottom plate is connected to the bottom of the bin shell, and the other side is connected to the bottom of the bin shell. There is a leak pipe opening between the bottom of the silo shell, the top surface of the bottom plate is inclined to the direction of the leak pipe opening, a material blocking plate is provided on the leakage pipe opening, and a number of handles and adjustable screws are arranged on the material blocking plate The two sides of the baffle plate are connected to the silo shell through adjustable screws, the end of the bottom plate is provided with a baffle plate, the bottom of the bottom plate is provided with a bottom plate reinforcement rib, and one side of the bottom plate reinforcement rib is connected to the silo shell. A number of legs are attached to the bottom of the base plate.
上述一种适用于多规格参数管材的自动上料装置,其中,所述料仓壳体内壁上设有若干插槽,若干插槽均匀间隔,且呈两组关于漏管口中心对称设置,所述插槽宽度小于5mm。The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the inner wall of the silo shell is provided with a number of slots, the slots are evenly spaced, and are symmetrically arranged in two groups with respect to the center of the leaking pipe mouth. The slot width is less than 5mm.
上述一种适用于多规格参数管材的自动上料装置,其中,所述管材缓冲架包括两个立柱和若干横梁,所述横梁两端与两个立柱垂直相连,所述横梁一侧设有管材拨料机构安装架,另一侧设有链轮安装座,两个立柱之间设有管材暂存架,所述管材暂存架向管材拨料机构安装架方向倾斜。The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the pipe buffer frame includes two columns and several beams, the two ends of the beams are vertically connected to the two columns, and a pipe is provided on one side of the beams. The material dialing mechanism mounting frame is provided with a sprocket mounting seat on the other side, and a pipe temporary storage rack is arranged between the two columns, and the pipe material temporary storage rack is inclined to the direction of the pipe material dialing mechanism mounting frame.
上述一种适用于多规格参数管材的自动上料装置,其中,所述管材输送机构包括两组输送链和第一双输出轴减速电机,所述输送链包括主动轴、从动轴和传动链,所述主动轴和从动轴上均设有两个链轮,且均连接有第一轴承座,所述传动链与主动轴和从动轴的链轮配合使用,所述传动链上设有两组送料铲,两组送料铲在整个传动链上均匀分布,所述第一双输出轴减速电机两侧与主动轴之间均设有第一十字连轴器,所述第一十字连轴器与第一双输出轴减速电机和主动轴之间均设有第一法兰盘。The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the pipe conveying mechanism includes two sets of conveying chains and a first double-output shaft reduction motor, and the conveying chain includes a driving shaft, a driven shaft and a transmission chain , the driving shaft and the driven shaft are provided with two sprockets, and are connected with the first bearing seat, the transmission chain is used in conjunction with the sprockets of the driving shaft and the driven shaft, and the transmission chain is provided with There are two sets of feeding shovels, and the two sets of feeding shovels are evenly distributed on the entire transmission chain. A first cross coupling is provided between both sides of the first double output shaft reduction motor and the drive shaft. The first cross coupling A first flange is arranged between the shaft device, the first double output shaft reduction motor and the drive shaft.
上述一种适用于多规格参数管材的自动上料装置,其中,所述送料铲包括前料铲和后料铲,所述前料铲端部设置于后料铲内,且与后料铲之间设有第一调节螺柱,所述后料铲呈L型,且底部设有固定座,所述固定座与传动链相连。The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the feeding shovel includes a front shovel and a rear shovel, and the end of the front shovel is arranged in the rear shovel, and is connected to the rear shovel. A first adjusting stud is arranged between them, the rear shovel is L-shaped, and a fixed seat is provided at the bottom, and the fixed seat is connected with the transmission chain.
上述一种适用于多规格参数管材的自动上料装置,其中,所述管材拨料机构包括两组凸轮机构、顶杆和第二双输出轴减速电机,所述凸轮机构包括凸轮和第二轴承座,所述凸轮设置于第二轴承座内,且与第二轴承座之间设有凸轮轴,所述顶杆底部设有滑轮,所述滑轮与凸轮配合使用,所述顶杆外设有套筒,所述套筒外设有套筒夹,所述顶杆顶部设有拨料头,所述拨料头包括前料斗和后料斗,所述前料斗端部置于后料斗内,且与后料斗之间设有第二调节螺柱,所述拨料头端面倾斜;The above-mentioned automatic feeding device suitable for pipes with multiple specifications and parameters, wherein the pipe material shifting mechanism includes two sets of cam mechanisms, ejector rods and a second double output shaft reduction motor, and the cam mechanism includes cams and second bearings seat, the cam is set in the second bearing seat, and a camshaft is provided between the second bearing seat, a pulley is provided at the bottom of the ejector rod, and the pulley is used in conjunction with the cam, and the ejector rod is provided with A sleeve, the sleeve is provided with a sleeve clamp outside, and the top of the ejector rod is provided with a dial head, and the dial head includes a front hopper and a rear hopper, and the end of the front hopper is placed in the rear hopper, and There is a second adjusting stud between the rear hopper, and the end face of the feeding head is inclined;
所述第二双输出轴减速电机两侧与凸轮轴之间均设有第二十字连轴器,所述第二十字连轴器与第二双输出轴减速电机和凸轮轴之间均设有第二法兰盘。A second cross coupling is provided between both sides of the second double output shaft reduction motor and the camshaft, and a second cross coupling is provided between the second double output shaft reduction motor and the camshaft. Second flange.
本实用新型的有益效果为:The beneficial effects of the utility model are:
①本实用新型所述的自动管材上料装置,能够针对不同管径和长度的多规格管材进行自动上料,设备柔性高,结构紧凑,操作便利。① The automatic pipe feeding device described in the utility model can automatically feed multi-standard pipes with different pipe diameters and lengths. The equipment has high flexibility, compact structure and convenient operation.
②相比现有管材上料机构,该装置具有储料功能,无需频繁人工送料。②Compared with the existing pipe material feeding mechanism, this device has a material storage function and does not need frequent manual feeding.
③和现有的管材上料机构相比,该装置没有气动和液压控制环节,通过对双输出轴减速电机进行启停控制,就可实现管材的运输,下料等工作,有效的简化了机械结构,控制系统实现容易,后期维护便捷且整体制造成本低。③Compared with the existing pipe material feeding mechanism, this device has no pneumatic and hydraulic control links. By controlling the start and stop of the double output shaft geared motor, the pipe material transportation and material discharge can be realized, which effectively simplifies the mechanical The structure and control system are easy to realize, the later maintenance is convenient and the overall manufacturing cost is low.
附图说明Description of drawings
图1为本实用新型整体结构图。Fig. 1 is the overall structure diagram of the utility model.
图2为本实用新型管材料仓整体结构图。Fig. 2 is the overall structural diagram of the tube material warehouse of the present invention.
图3为本实用新型管材管材缓存架整体结构图。Fig. 3 is the overall structure diagram of the pipe buffer frame of the present invention.
图4为本实用新型管材输送机构整体结构图。Fig. 4 is an overall structural diagram of the pipe conveying mechanism of the present invention.
图5为本实用新型管材拨料机构整体结构图。Fig. 5 is an overall structural diagram of the pipe material pulling mechanism of the present invention.
(图中,工作台1,管材输送机构3,管材拨料机构5,钢结构件1-1,钢型材1-2,管材料仓2,料仓壳体2-1,底板2-3,支脚2-4,漏管口2-6,挡料板2-2,把手2-9,可调螺钉2-10,挡板2-8,底板加强筋2-5,插槽2-7,管材缓存架4,立柱4-1,横梁4-2,管材拨料机构安装架4-4,链轮安装座4-3,管材暂存架4-5,输送链3-10,第一双输出轴减速电机3-7,主动轴3-8,从动轴3-9,传动链3-4,链轮3-1,第一轴承座3-2,送料铲3-3,前料铲3-3-1,后料铲3-3-2,第一调节螺柱3-3-4,固定座3-3-3,第一十字连轴器3-6,第一法兰盘3-5,凸轮机构5-11,顶杆5-12,第二双输出轴减速电机5-4,凸轮5-5,第二轴承座5-7,凸轮轴5-8,滑轮5-6,套筒5-10,套筒夹5-2,拨料头5-1,前料斗5-1-2,后料斗5-1-1,第二调节螺柱5-1-3,第二十字连轴器5-3,第二法兰盘5-9)。(In the figure, workbench 1, pipe conveying mechanism 3, pipe material shifting mechanism 5, steel structure 1-1, steel profile 1-2, pipe material bin 2, bin shell 2-1, bottom plate 2-3, Feet 2-4, leaking pipe opening 2-6, baffle plate 2-2, handle 2-9, adjustable screw 2-10, baffle plate 2-8, bottom plate reinforcement rib 2-5, slot 2-7, Pipe buffer frame 4, column 4-1, crossbeam 4-2, pipe material dialing mechanism mounting frame 4-4, sprocket mounting seat 4-3, pipe temporary storage frame 4-5, conveyor chain 3-10, the first pair Output shaft reduction motor 3-7, driving shaft 3-8, driven shaft 3-9, transmission chain 3-4, sprocket 3-1, first bearing seat 3-2, feeding shovel 3-3, front material shovel 3-3-1, rear shovel 3-3-2, first adjusting stud 3-3-4, fixed seat 3-3-3, first cross coupling 3-6, first flange 3 -5, cam mechanism 5-11, ejector rod 5-12, second double output shaft reduction motor 5-4, cam 5-5, second bearing seat 5-7, camshaft 5-8, pulley 5-6, Sleeve 5-10, sleeve clamp 5-2, feed head 5-1, front hopper 5-1-2, rear hopper 5-1-1, second adjusting stud 5-1-3, second cross coupling 5-3, the second flange 5-9).
具体实施方式detailed description
下面结合附图对本实用新型的具体实施方式作进一步说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model will be further described.
一种适用于多规格参数管材的自动上料装置,包括工作台、管材输送机构和管材拨料机构,其中,所述工作台包括若干钢结构件和钢型材,若干钢结构件和钢型材焊接成阶梯结构,所述工作台上设有管材料仓;An automatic feeding device suitable for pipes with multiple specifications and parameters, including a workbench, a pipe conveying mechanism and a pipe material pulling mechanism, wherein the workbench includes several steel structural parts and steel profiles, and several steel structural parts and steel profiles are welded In a stepped structure, the workbench is provided with a tube material warehouse;
所述管材料仓包括料仓壳体、底板和若干支脚,所述底板一侧与料仓壳体底部相连,另一侧与料仓壳体底部之间设有漏管口,所述底板顶表面向漏管口方向倾斜,所述漏管口上设有挡料板,所述挡料板上设有若干把手和可调螺钉,通过可调螺钉实现挡料板两侧与料仓壳体相连,所述底板端部设有挡板,所述底板底部设有底板加强筋,底板加强筋一侧与料仓壳体焊连,若干支脚与底板底部焊连,所述料仓壳体内壁上设有若干插槽,若干插槽均匀间隔,且呈两组关于漏管口中心对称设置,所述插槽宽度小于5mm;The tube material silo includes a silo shell, a bottom plate and several legs. One side of the bottom plate is connected to the bottom of the silo shell, and a leaking pipe opening is provided between the other side and the bottom of the silo shell. The top of the bottom plate The surface is inclined to the direction of the leak pipe mouth, and the leak pipe mouth is provided with a baffle plate, and the baffle plate is provided with a number of handles and adjustable screws, and the two sides of the material baffle plate are connected with the silo shell through the adjustable screws , the end of the bottom plate is provided with a baffle plate, the bottom of the bottom plate is provided with a bottom plate reinforcement rib, one side of the bottom plate reinforcement rib is welded to the silo shell, several legs are welded to the bottom of the bottom plate, and the inner wall of the silo shell A number of slots are provided, the slots are evenly spaced, and are symmetrically arranged in two groups with respect to the center of the drain pipe, and the width of the slots is less than 5mm;
所述管材料仓一侧设有管材缓存架,所述管材缓冲架包括两个立柱和若干横梁,所述横梁两端与两个立柱垂直相连,所述横梁一侧设有管材拨料机构安装架,另一侧设有链轮安装座,两个立柱之间设有管材暂存架,所述管材暂存架向管材拨料机构安装架方向倾斜;A pipe buffer rack is provided on one side of the pipe material warehouse, and the pipe buffer rack includes two columns and several beams. rack, the other side is provided with a sprocket mounting seat, and a pipe temporary storage rack is provided between the two columns, and the pipe temporary storage rack is inclined to the direction of the pipe material dialing mechanism installation rack;
所述管材输送机构和管材拨料机构设置于管材缓存架上,所述管材输送机构包括两组输送链和第一双输出轴减速电机,所述输送链包括主动轴、从动轴和传动链,所述主动轴和从动轴上均设有两个链轮,且均连接有第一轴承座,所述第一轴承座与链轮安装座相连,所述传动链与主动轴和从动轴的链轮配合使用,所述传动链上设有两组送料铲,两组送料铲在整个传动链上均匀分布;The pipe conveying mechanism and the pipe material shifting mechanism are arranged on the pipe buffer frame, the pipe conveying mechanism includes two sets of conveying chains and the first double output shaft reduction motor, and the conveying chain includes a driving shaft, a driven shaft and a transmission chain , the driving shaft and the driven shaft are provided with two sprockets, and are connected with the first bearing seat, the first bearing seat is connected with the sprocket mounting seat, and the transmission chain is connected with the driving shaft and the driven shaft The sprocket of the shaft is used in conjunction with two groups of feeding shovels on the transmission chain, and the two groups of feeding shovels are evenly distributed on the entire transmission chain;
所述送料铲包括前料铲和后料铲,所述前料铲端部设置于后料铲内,且与后料铲之间设有第一调节螺柱,所述后料铲呈L型,且底部设有固定座,所述固定座与传动链相连,所述第一双输出轴减速电机两侧与主动轴之间均设有第一十字连轴器,所述第一十字连轴器与第一双输出轴减速电机和主动轴之间均设有第一法兰盘;The feeding shovel includes a front shovel and a rear shovel, the end of the front shovel is arranged in the rear shovel, and a first adjusting stud is arranged between the rear shovel and the rear shovel, and the rear shovel is L-shaped , and the bottom is provided with a fixed seat, the fixed seat is connected with the transmission chain, a first cross coupling is provided between both sides of the first double output shaft reduction motor and the driving shaft, and the first cross coupling A first flange is provided between the device, the first double output shaft reduction motor and the driving shaft;
所述管材拨料机构包括两组凸轮机构、顶杆和第二双输出轴减速电机,所述凸轮机构包括凸轮和第二轴承座,所述凸轮设置于第二轴承座内,且与第二轴承座之间设有凸轮轴,所述顶杆底部设有滑轮,所述滑轮与凸轮配合使用,所述顶杆外设有套筒,所述套筒外设有套筒夹,所述套筒夹利用螺栓抱紧套筒,所述第二轴承座和套筒夹与管材拨料机构安装架相连,所述顶杆顶部设有拨料头,所述拨料头包括前料斗和后料斗,所述拨料头整体通过后料斗与顶杆固连,所述前料斗端部置于后料斗内,且与后料斗之间设有第二调节螺柱,所述拨料头端面倾斜;The pipe material pulling mechanism includes two sets of cam mechanisms, ejector rods and a second double output shaft reduction motor. The cam mechanism includes a cam and a second bearing seat. The cam is arranged in the second bearing seat and is connected to the second A camshaft is provided between the bearing seats, a pulley is provided at the bottom of the ejector rod, and the pulley is used in conjunction with the cam. A sleeve is provided outside the ejector rod, and a sleeve clamp is provided outside the sleeve. The collet clamps the sleeve tightly with bolts, the second bearing seat and the sleeve clamp are connected with the installation frame of the pipe material pulling mechanism, and the top of the ejector rod is provided with a material pulling head, and the material pushing head includes a front hopper and a rear hopper , the whole of the shifting head is fixedly connected with the ejector rod through the rear hopper, the end of the front hopper is placed in the rear hopper, and a second adjusting stud is arranged between the rear hopper, and the end face of the shifting head is inclined;
所述第二双输出轴减速电机两侧与凸轮轴之间均设有第二十字连轴器,所述第二十字连轴器与第二双输出轴减速电机和凸轮轴之间均设有第二法兰盘。A second cross coupling is provided between both sides of the second double output shaft reduction motor and the camshaft, and a second cross coupling is provided between the second double output shaft reduction motor and the camshaft. Second flange.
本实用新型的工作原理叙述如下:The working principle of the present utility model is described as follows:
本实用新型的工作台、管材料仓和管材缓存架分别通过钢型材、支脚和立柱与大地固连,管材输送机构和管材拨料机构固定安装在管材缓存架上,管材料仓的底板相漏管口方向倾斜,使管材在管材料仓内部受到重力作用会从漏管口缓慢滚出;管材输送机构通过传动链带动送料铲运动,将漏管口的管材输送到管材缓存架上;管材缓存架上能够缓存不同管径的管材4-8根,管材拨料机构利用凸轮旋转带动拨料头运动实现将管材缓存架上的管材下料输送。通过控制电机的启动和停止,该装置会将管材拨送到已经就绪的加工设备中,帮助实现管材切割,折弯等二次加工的自动化,整个过程无需人工辅助,节约人力的同时降低加工成本,提高生产效率,提升安全性。The workbench, pipe material warehouse and pipe buffer rack of the utility model are respectively fixedly connected to the ground through steel profiles, feet and columns, the pipe material conveying mechanism and the pipe material shifting mechanism are fixedly installed on the pipe buffer rack, and the bottom plate of the pipe material warehouse is leaked The direction of the nozzle is inclined, so that the pipe will slowly roll out from the leaking pipe mouth under the action of gravity inside the pipe material warehouse; the pipe conveying mechanism drives the feeding shovel to move through the transmission chain, and transports the pipe at the leaking nozzle to the pipe buffer rack; The rack can buffer 4-8 pipes with different diameters, and the pipe shifting mechanism uses the cam rotation to drive the shifting head to move to realize the feeding of the pipes on the pipe buffer rack. By controlling the start and stop of the motor, the device will transfer the pipe to the ready processing equipment to help realize the automation of secondary processing such as pipe cutting and bending. The whole process does not require manual assistance, saving manpower and reducing processing costs. , improve production efficiency and enhance safety.
整个自动上料过程叙述如下:The whole automatic feeding process is described as follows:
工人将相同规格的一批管材放入管材料仓中,根据管材的直径,需要调整挡料板,确保漏管口每次滚出的管材不会发生堆叠,可平铺在底板上,通过拧紧、放松第一调节螺柱,可以使前料铲在后料铲上滑动,改变前料铲和后料铲之间的距离,确保其每次输送1~2根管材,调整第二调节螺柱,改变后料斗和前料斗之间的距离,确保其每次拨送1~2根管材;根据管材的长度,在插槽内对称安装厚度不超过5mm的钢板,确保不同长度的管材,能够始终从漏管口中间部位滚出。The worker puts a batch of pipes of the same specification into the pipe material warehouse. According to the diameter of the pipes, the baffle plate needs to be adjusted to ensure that the pipes rolled out of the leaking pipe mouth will not stack each time, and can be laid flat on the bottom plate. , Loosen the first adjusting stud, the front shovel can slide on the rear shovel, change the distance between the front shovel and the rear shovel, ensure that it can transport 1~2 pipes each time, adjust the second adjusting stud , change the distance between the rear hopper and the front hopper to ensure that it sends 1~2 pipes each time; according to the length of the pipes, install steel plates with a thickness of no more than 5mm symmetrically in the slots to ensure that pipes of different lengths can always Roll out from the middle of the spout.
启动管材输送机构的第一双输出轴减速电机,带动主动轴和其上固连的两个链轮转动,通过传动链带动从动轴和其上固连的两个链轮旋转;每一组输送链上安装的两组送料铲在传动链的带动下运动,将漏管口滚出的1~2根钢管输从管材料仓中运走,输送到管材缓冲架上进行暂存。Start the first double output shaft reduction motor of the pipe conveying mechanism, drive the driving shaft and the two sprockets fixed on it to rotate, drive the driven shaft and the two sprockets fixed on it to rotate through the transmission chain; each group The two sets of feeding shovels installed on the conveyor chain move under the drive of the transmission chain, transport the 1~2 steel pipes rolled out of the leaking pipe mouth from the pipe material warehouse, and transport them to the pipe buffer rack for temporary storage.
启动管材拨料机构的第二双输出轴减速电机,由凸轮轴带动凸轮旋转,凸轮推动滑轮,使顶杆在套筒内作上升、下降的周期运动;当顶杆上升时,拨料头上升,将管材暂存架最前端的1~2钢管顶起,由于管材暂存架向管材拨料机构安装架方向倾斜,在顶杆下降时,管材暂存架上的其它钢管会继续滚动到管材暂存架的最前端,由于拨料头与钢管的接触面为斜面,钢管被顶起的同时,会沿着拨料头的接触面滚动,实现下料。Start the second double output shaft deceleration motor of the pipe material pulling mechanism, the cam shaft drives the cam to rotate, and the cam pushes the pulley to make the ejector rod move up and down in the sleeve periodically; when the ejector rod rises, the feeding head rises , to jack up the 1~2 steel pipes at the front end of the pipe temporary storage rack. Since the pipe temporary storage rack is inclined towards the installation frame of the pipe material dialing mechanism, when the ejector rod is lowered, the other steel pipes on the pipe temporary storage rack will continue to roll to the pipe material. At the front end of the temporary storage rack, since the contact surface between the feeding head and the steel pipe is an inclined plane, when the steel pipe is jacked up, it will roll along the contact surface of the feeding head to realize unloading.
通过分析发现,本专利的管材自动上料装置相比现有专利,能够适应多规格参数管材、具有料仓及其管材输送机构,设备柔性高,具有储料功能,无需频繁上料,存在明显的优势。Through analysis, it is found that compared with the existing patents, the automatic pipe feeding device of this patent can adapt to pipes with multiple specifications and parameters, has a silo and its pipe conveying mechanism, has high equipment flexibility, has a material storage function, and does not need frequent feeding. The advantages.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of Any changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (8)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106743523A (en) * | 2017-03-06 | 2017-05-31 | 江苏汇创流体工程装备科技有限公司 | A kind of automatic charging device suitable for many specifications parameter tubing |
| CN108840068A (en) * | 2018-08-08 | 2018-11-20 | 天弘激光(宿迁)有限公司 | A kind of tubing automatic charging device |
| CN109500276A (en) * | 2018-12-27 | 2019-03-22 | 苏州华尔普机械有限公司 | A kind of more specification pipe fitting automatic feed mechanisms with automatic range |
| CN110355293A (en) * | 2019-05-29 | 2019-10-22 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of welded tube automatic charging machine |
| CN110682037A (en) * | 2019-11-17 | 2020-01-14 | 江阴市巨匠铁艺工程有限公司 | Full-automatic fence piece welding machine |
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2017
- 2017-03-06 CN CN201720207936.0U patent/CN206767071U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106743523A (en) * | 2017-03-06 | 2017-05-31 | 江苏汇创流体工程装备科技有限公司 | A kind of automatic charging device suitable for many specifications parameter tubing |
| CN108840068A (en) * | 2018-08-08 | 2018-11-20 | 天弘激光(宿迁)有限公司 | A kind of tubing automatic charging device |
| CN109500276A (en) * | 2018-12-27 | 2019-03-22 | 苏州华尔普机械有限公司 | A kind of more specification pipe fitting automatic feed mechanisms with automatic range |
| CN110355293A (en) * | 2019-05-29 | 2019-10-22 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of welded tube automatic charging machine |
| CN110355293B (en) * | 2019-05-29 | 2020-08-07 | 佛山市南海区广工大数控装备协同创新研究院 | Welded tube automatic feeding machine |
| CN110682037A (en) * | 2019-11-17 | 2020-01-14 | 江阴市巨匠铁艺工程有限公司 | Full-automatic fence piece welding machine |
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