CN206765147U - A kind of rotary and centrifugal type compacting storehouse for the film blown film regenerative system that gives up - Google Patents
A kind of rotary and centrifugal type compacting storehouse for the film blown film regenerative system that gives up Download PDFInfo
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- CN206765147U CN206765147U CN201720517627.3U CN201720517627U CN206765147U CN 206765147 U CN206765147 U CN 206765147U CN 201720517627 U CN201720517627 U CN 201720517627U CN 206765147 U CN206765147 U CN 206765147U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种用于废薄膜吹膜再生系统的旋转离心式压实仓,包括全密闭的仓壳,仓壳内下部水平设置上下两层旋转式刀盘,两层旋转式刀盘安装于旋转轴上,并通过电机驱动同步旋转,两层旋转式刀盘之间形成物料挤压空间,且旋转式刀盘的外周壁与仓壳的内壁间隙配合,上下两层旋转式刀盘均包括圆盘状的刀架和多个刀片,多个刀片径向等角度设置于刀架的安装面上,位于上层的旋转式刀盘的刀架上位于每个刀片的前侧分别开设有孔,孔紧挨着相应的刀片且沿着旋转式刀盘的旋转方向斜向下延伸并贯穿刀架的厚度方向。本实用新型公开用于废薄膜吹膜再生系统的旋转离心式压实仓具有物料压实均匀、压实效率高等优点。
The utility model discloses a rotary centrifugal compacting bin used for a waste film blown film regeneration system, which comprises a fully-sealed bin shell. The lower part of the bin shell is horizontally arranged with upper and lower two-layer rotary cutter heads, and two-layer rotary cutter heads Installed on the rotating shaft and driven by a motor to rotate synchronously, a material extrusion space is formed between the two layers of rotary cutter heads, and the outer peripheral wall of the rotary cutter head is matched with the inner wall of the housing shell, and the upper and lower layers of rotary cutter heads Each includes a disc-shaped knife holder and a plurality of blades, and the plurality of blades are radially and equiangularly arranged on the mounting surface of the knife holder. The holes are adjacent to the corresponding blades and extend obliquely downward along the rotation direction of the rotary cutter head and through the thickness direction of the cutter holder. The utility model discloses a rotary centrifugal compacting bin used in a waste film blown film regeneration system, which has the advantages of uniform material compaction, high compaction efficiency, and the like.
Description
技术领域technical field
本实用新型涉及塑料薄膜生产技术领域,具体讲是一种用于废薄膜吹膜再生系统的旋转离心式压实仓。The utility model relates to the technical field of plastic film production, in particular to a rotary centrifugal compacting bin used in a waste film blown film regeneration system.
背景技术Background technique
目前,在对废薄膜的回收利用中,需要先进行造粒,也就是说将废薄膜造成薄膜颗粒,造粒完后再将薄膜颗粒加工成薄膜。但是,造粒的过程中需要用水洗,会产生严重的环境污染,而且中间具有复杂的工序,需要消耗大量的能量,不符合节能环保的生产理念。因此,开发了一种废薄膜吹膜再生系统。该系统可直接将废薄膜加工成成型薄膜,省去了造粒的工序。在吹膜再生的过程中,需要经过压实仓将物料压实,再送入吹膜机模头。如果采用普通的压实仓,由于采用单片刀片对物料进行压实,对物料压实不够均匀,影响所生产薄膜的产品质量。At present, in the recycling of waste films, granulation needs to be carried out first, that is to say, the waste films are made into film particles, and then the film particles are processed into films after granulation. However, washing with water is required during the granulation process, which will cause serious environmental pollution, and there are complicated processes in the middle, which need to consume a lot of energy, which does not conform to the production concept of energy saving and environmental protection. Therefore, a waste film blown film regeneration system has been developed. The system can directly process the waste film into a formed film, eliminating the need for granulation. In the process of blown film regeneration, the material needs to be compacted through the compaction chamber, and then sent to the die head of the blown film machine. If a common compaction chamber is used, the compaction of the material is not uniform due to the use of a single blade to compact the material, which affects the product quality of the produced film.
为了解决上述问题,本案由此而生。In order to solve the above problems, this case was born.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种物料压实均匀、压实效率高的用于废薄膜吹膜再生系统的旋转离心式压实仓。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a rotary centrifugal compacting chamber for waste film blown film regeneration system with uniform material compaction and high compaction efficiency.
为了实现上述目的,本实用新型的技术方案如下:一种用于废薄膜吹膜再生系统的旋转离心式压实仓,包括全密闭的仓壳,仓壳内下部水平设置上下两层旋转式刀盘,两层旋转式刀盘安装于旋转轴上,并通过电机驱动同步旋转,两层旋转式刀盘之间形成物料挤压空间,且旋转式刀盘的外周壁与仓壳的内壁间隙配合,上下两层旋转式刀盘均包括圆盘状的刀架和多个刀片,多个刀片径向等角度设置于刀架的安装面上,位于上层的旋转式刀盘的刀架上位于每个刀片的前侧分别开设有孔,孔紧挨着相应的刀片且沿着旋转式刀盘的旋转方向斜向下延伸并贯穿刀架的厚度方向。In order to achieve the above purpose, the technical solution of the present invention is as follows: a rotary centrifugal compacting bin used for waste film blown film regeneration system, including a fully enclosed bin shell, and the lower part of the bin shell is horizontally equipped with upper and lower layers of rotary knives The two-layer rotary cutterhead is installed on the rotating shaft and rotates synchronously through the motor drive. A material extrusion space is formed between the two layers of rotary cutterheads, and the outer peripheral wall of the rotary cutterhead is matched with the inner wall of the housing shell. The upper and lower layers of rotary cutterheads both include a disc-shaped tool holder and multiple blades. The multiple blades are arranged radially and equiangularly on the mounting surface of the tool holder, and the upper rotary cutter head is located on each Holes are respectively opened on the front sides of the blades, and the holes are adjacent to the corresponding blades and extend obliquely downward along the rotation direction of the rotary cutterhead and penetrate through the thickness direction of the cutter holder.
进一步地,所述仓壳的顶部设置有物料进口,物料进口处连接有下料管道。Further, a material inlet is provided on the top of the silo, and a material inlet is connected to a feeding pipeline.
进一步地,所述物料进口位于仓壳顶部的一侧,仓壳顶部与物料进口相对的另一侧设置有抽风机,抽风机的抽风口与仓壳的内部连通。Further, the material inlet is located on one side of the top of the bin shell, and an exhaust fan is provided on the opposite side of the top of the bin shell to the material inlet, and the air outlet of the exhaust fan communicates with the inside of the bin shell.
采用上述技术方案后,本实用新型与现有技术相比,具有以下优点:本实用新型用于废薄膜吹膜再生系统的旋转离心式压实仓通过上下两层旋转式刀盘对物料进行旋转挤压压实,物料压实均匀,效率高,可保证产品质量。After adopting the above technical scheme, compared with the prior art, the utility model has the following advantages: the utility model is used for the rotary centrifugal compacting chamber of the waste film blown film regeneration system to rotate the material through the upper and lower rotary cutter heads Extrusion compaction, material compaction uniform, high efficiency, can guarantee product quality.
附图说明Description of drawings
图1是本实用新型的内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of the utility model.
图2是上层旋转式刀盘的俯视图。Fig. 2 is a top view of the upper rotary cutter head.
图3是图2中A-A向剖视图。Fig. 3 is a sectional view along line A-A in Fig. 2 .
图4是下层旋转式刀盘的俯视图。Fig. 4 is a top view of the lower rotary cutter head.
图5是图4中B-B向剖视图。Fig. 5 is a cross-sectional view along B-B in Fig. 4 .
图中所示:1、仓壳 2、上层旋转式刀盘 3、下层旋转式刀盘 4、刀架 5、刀片 6、孔7、旋转轴 8、物料挤压空间 9、电机 10、温度传感器 11、抽风机 12、物料进口 13、下料管道 14、冷却套 141、冷却水进口 142、冷却水出口。As shown in the figure: 1. Housing shell 2. Upper rotary cutterhead 3. Lower rotary cutterhead 4. Knife holder 5. Blade 6. Hole 7. Rotary shaft 8. Material extrusion space 9. Motor 10. Temperature sensor 11. Exhaust fan 12, material inlet 13, feeding pipeline 14, cooling jacket 141, cooling water inlet 142, cooling water outlet.
具体实施方式detailed description
下面通过附图和实施例对本实用新型作进一步详细阐述。Below by accompanying drawing and embodiment the utility model is described in further detail.
如图1至图5所示:一种用于废薄膜吹膜再生系统的旋转离心式压实仓,包括全密闭的仓壳1。仓壳1内水平设置上下两层旋转式刀盘。两层旋转式刀盘安装于旋转轴7上,并通过电机9驱动同步旋转。两层旋转式刀盘之间形成物料挤压空间8,且旋转式刀盘的外周壁与仓壳1的内壁间隙配合。上层旋转式刀盘2、下层旋转式刀盘3均包括圆盘状的刀架4和三个刀片5。三个刀片5径向等角度呈扇叶形地设置于刀架4的安装面上。上层旋转式刀盘2的刀架4上位于每个刀片5的前侧分别开设有孔6。以上所述刀片5的前侧具体是以旋转式刀盘的旋转方向为参考方向(图2中箭头所指方向即为旋转式刀盘的旋转方向)。孔6紧挨着相应的刀片5且沿着旋转式刀盘的旋转方向斜向下延伸并贯穿刀架4的厚度方向。随着上层旋转式刀盘2高速旋转,位于上层旋转式刀盘2上的物料会在刀片5的作用下经孔6被挤压入物料挤压空间8内,随着上下两次旋转式刀盘的持续旋转以及物料源源不断地进入物料挤压空间8内,物料挤压空间8内的物料会被旋转挤压,进而达到压实的目的。通过上下两层旋转式刀盘挤压旋转压实,物料大小均匀、压实均匀,无需对物料通过人工进行二次粉碎,可有效提高加工效率,保证产品质量。As shown in Fig. 1 to Fig. 5: a rotary centrifugal compacting bin used in a waste film blown film regeneration system, including a fully enclosed bin shell 1. The upper and lower layers of rotary cutter heads are horizontally arranged in the housing 1 . The two-layer rotary cutter head is installed on the rotating shaft 7 and driven by a motor 9 to rotate synchronously. A material extruding space 8 is formed between the two layers of rotary cutter heads, and the outer peripheral wall of the rotary cutter heads fits with the inner wall of the bin shell 1 in a gap. Both the upper rotary cutter head 2 and the lower rotary cutter head 3 include a disc-shaped knife holder 4 and three blades 5 . The three blades 5 are radially and equiangularly arranged on the mounting surface of the tool holder 4 in the shape of fan blades. Holes 6 are provided on the front side of each blade 5 on the tool holder 4 of the upper rotary cutter head 2 . The above-mentioned front side of the blade 5 specifically takes the rotation direction of the rotary cutterhead as a reference direction (the direction indicated by the arrow in FIG. 2 is the rotation direction of the rotary cutterhead). The holes 6 are adjacent to the corresponding blades 5 and extend obliquely downward along the rotation direction of the rotary cutter head and through the thickness direction of the cutter holder 4 . With the high-speed rotation of the upper rotary cutter head 2, the material on the upper rotary cutter head 2 will be squeezed into the material extrusion space 8 through the hole 6 under the action of the blade 5. With the continuous rotation of the disk and the continuous flow of materials into the material extrusion space 8, the materials in the material extrusion space 8 will be rotated and extruded to achieve the purpose of compaction. Through extrusion and rotary compaction of the upper and lower rotary cutter heads, the size of the material is uniform and the compaction is uniform. There is no need to manually crush the material twice, which can effectively improve the processing efficiency and ensure the product quality.
物料挤压空间8内设置有温度传感器10,电机9上设置有变频器,温度传感器10、变频器分别与主控制器相连。随着物料被不断地旋转挤压,物料的温度会不断升高。温度传感器10实时检查到物料的温度,并将温度信号传递到主控制器,一旦温度超过主控制所设定的上限制,主控制器即会通过控制变频器降低电机9的转速,进而降低旋转式刀盘的旋转速度,从而降低物料的温度,以避免物料因温度过高而融化。A temperature sensor 10 is arranged in the material extruding space 8, and a frequency converter is arranged on the motor 9, and the temperature sensor 10 and the frequency converter are respectively connected with the main controller. As the material is continuously rotated and extruded, the temperature of the material will continue to rise. The temperature sensor 10 checks the temperature of the material in real time, and transmits the temperature signal to the main controller. Once the temperature exceeds the upper limit set by the main controller, the main controller will reduce the speed of the motor 9 by controlling the frequency converter, thereby reducing the rotation speed. The rotation speed of the type cutter head can reduce the temperature of the material to avoid the material from melting due to excessive temperature.
为了将物料与助剂顺利导入仓壳1内,本实施例中,仓壳1上的物料进口12处连接有下料管道13。仓壳1上与物料挤压空间8相对应的部位开设有物料出口,物料出口上设置有可打开盖合的仓门(图中未画出,但实际存在)。In order to smoothly introduce materials and additives into the housing 1 , in this embodiment, the material inlet 12 on the housing 1 is connected with a feeding pipe 13 . The position corresponding to the material extrusion space 8 on the bin shell 1 is provided with a material outlet, and the material outlet is provided with a door that can be opened and closed (not shown in the figure, but actually exists).
物料进口12位于仓壳1顶部的一侧。仓壳1顶部与物料进口12相对的另一侧设置有抽风机11,抽风机11的抽风口与仓壳1的内部连通。如此设计,在下料的过程中,通过抽风机11源源不断的抽取仓壳1内部的空气,从而减小物料下落的阻力,提高下料速度,保证下料速度与上方料仓3的送料速度相匹配,避免物料在仓壳1物料进口12处发生堵塞。The material inlet 12 is located on one side of the top of the bin shell 1 . An exhaust fan 11 is provided on the top of the bin shell 1 opposite to the material inlet 12 , and the air outlet of the exhaust fan 11 communicates with the inside of the bin shell 1 . With such a design, during the process of unloading, the air inside the bin shell 1 is continuously extracted by the exhaust fan 11, thereby reducing the resistance of the material falling, increasing the unloading speed, and ensuring that the unloading speed is consistent with the feeding speed of the upper bin 3. Matching to avoid material blockage at the material inlet 12 of the bin shell 1.
此外,仓壳1外套有冷却套14,冷却套14上设置有冷却水进水口141和冷却水出水口142。通过冷却套14可控制压实仓的温度,使得压实仓始终保持合适的温度,避免因温度过高而损坏压实仓或影响内部物料的质量。In addition, the tank shell 1 is covered with a cooling jacket 14 , and the cooling jacket 14 is provided with a cooling water inlet 141 and a cooling water outlet 142 . The temperature of the compaction chamber can be controlled by the cooling jacket 14, so that the compaction chamber can always maintain an appropriate temperature, so as to avoid damage to the compaction chamber or affect the quality of the internal materials due to excessive temperature.
以上所述依据实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其保护的范围。The above description is based on the embodiment as inspiration, and through the above description content, relevant workers can completely make various changes and modifications within the scope of not departing from the idea of the invention. The technical scope of this utility model is not limited to the content in the description, and the scope of protection must be determined according to the scope of the claims.
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| CN201720517627.3U CN206765147U (en) | 2017-05-11 | 2017-05-11 | A kind of rotary and centrifugal type compacting storehouse for the film blown film regenerative system that gives up |
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| CN201720517627.3U CN206765147U (en) | 2017-05-11 | 2017-05-11 | A kind of rotary and centrifugal type compacting storehouse for the film blown film regenerative system that gives up |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524385A (en) * | 2019-08-31 | 2019-12-03 | 厦门曦哲贸易有限公司 | A kind of spinning disk polishing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524385A (en) * | 2019-08-31 | 2019-12-03 | 厦门曦哲贸易有限公司 | A kind of spinning disk polishing machine |
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