CN206764580U - One kind passes through formula steel crawler belt shot-blasting machine - Google Patents
One kind passes through formula steel crawler belt shot-blasting machine Download PDFInfo
- Publication number
- CN206764580U CN206764580U CN201720447204.9U CN201720447204U CN206764580U CN 206764580 U CN206764580 U CN 206764580U CN 201720447204 U CN201720447204 U CN 201720447204U CN 206764580 U CN206764580 U CN 206764580U
- Authority
- CN
- China
- Prior art keywords
- crawler belt
- shot
- motor
- cleaning chamber
- shot blasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005422 blasting Methods 0.000 title claims abstract description 41
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 16
- 239000010959 steel Substances 0.000 title claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 34
- 239000004576 sand Substances 0.000 claims abstract description 21
- 239000003082 abrasive agent Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000005266 casting Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 206010039509 Scab Diseases 0.000 description 3
- 210000003491 Skin Anatomy 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004642 transportation engineering Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 210000003128 Head Anatomy 0.000 description 1
- 229910001296 Malleable iron Inorganic materials 0.000 description 1
- 241000681094 Zingel asper Species 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
Abstract
The utility model discloses one kind to pass through formula steel crawler belt shot-blasting machine,Including loading area,Blast cleaning area and loading dock,Include charging conveying crawler belt in the loading area,In charging conveying crawler belt right end, feeding mouth is set,The blast cleaning area includes super shot blasting cleaning chamber,Super shot blasting cleaning chamber is made up of steel crawler belt,Super shot blasting cleaning chamber left distal end connects feeding mouth,Second support frame is set under super shot blasting cleaning chamber,Wheel abrator motor is set at the top of super shot blasting cleaning chamber,Wheel abrator is set under wheel abrator motor,In wheel abrator motor side, muffler is set,Shot-sand separator motor is set above wheel abrator motor,Shot-sand separator is set on shot-sand separator motor,The loading dock includes discharging opening,Discharging opening side connects super shot blasting cleaning chamber right end,Discharging opening opposite side connection discharging conveying crawler belt,The utility model can perfectly incorporate in the fully-automatic production flow of mo(u)lding line very much,Clearly arrange production flow,Improve the uniformity of production,Reduce operation cost.
Description
Technical field
The utility model belongs to shot-blast apparatus technical field, and in particular to one kind passes through formula steel crawler belt shot-blasting machine.
Background technology
The impact cleaning device of cast(ing) surface is cleared up or strengthened to electric shot-blasting machine, the High-velocity Projectiles dished out using impeller head.Throw
Ball function carries out knockout, decoring and cleaning to casting simultaneously.
Shot-blast apparatus is initially applied to foundry industry cast steel, the surface scab of ironcasting and the removing of oxide skin.It is nearly all
Steel-casting, grey casting, malleable iron component, G. Iron Castings etc. will carry out Shot Blasting.This is aoxidized not only for cast(ing) surface is removed
Skin and scab, while be also indispensable preparatory process before casting quality checks, for example large-scale gas-turbine casing is in progress nothing
Strict throwing blast cleaning must be carried out before damage flaw detection, to ensure the reliability of result of detection.In general castings production, throw
Blast cleaning is to find the essential technique of casting surface defect such as subcutaneous blowhole, cinder hole and scab, cold shut, peeling etc.
Means.The removing surface of non-ferrous casting, such as aluminium alloy, copper alloy, except descaling, the surface defect of discovery casting
Outside, main purpose is to remove the burr of die casting to throw shot-peening and obtain the surface quality with decoration meaning, is obtained
Resultant effect.
According to contemporary metal strength theory, increase the dislocation density of metal inside, be the Main way for improving metal strength.
Facts have proved ball blast is the effective process for increasing metal dislocation structure.This can not be by being mutually hardened to some metals
For changing (such as marquench) or realizing on the basis of transformation hardening and require the workpiece further strengthened, with more ten
Divide important meaning.The parts such as aviation, aerospace industry, automobile, tractor require lighting, but reliability requirement is increasingly
Height, its important process measure are exactly using the intensity and fatigue strength for throwing shot-blast process raising component.
Current shot-blasting machine operating efficiency existing on the market is relatively low and human cost is higher, can not reach completely
To automation effect, leave moulding line such as casting and blast furnace purging system is sent into by cooling and piece-rate system
Must manually operated or floor sand transportation/casting.
Utility model content
The purpose of this utility model is for overcome the deficiencies in the prior art, and providing a kind of operating efficiency that improves can reach
Pass through formula steel crawler belt shot-blasting machine, including loading area, blast cleaning area and loading dock, the loading area to fully-automatic production effect
It is interior to convey crawler belt including charging, casing is set in the case where charging conveys crawler belt, support frame is set under casing, crawler belt is conveyed in charging
Set workpiece to arrange baffle group above right end, feeding mouth, the blast cleaning are set in charging conveying crawler belt right end
Area includes super shot blasting cleaning chamber, and super shot blasting cleaning chamber is made up of steel crawler belt, super shot blasting cleaning chamber left distal end connection feeding mouth, clear in ball blast
Reason sets the second support frame under room, and wheel abrator motor is set at the top of super shot blasting cleaning chamber, wheel abrator is set under wheel abrator motor,
Wheel abrator motor side sets muffler, the setting shot-sand separator motor above wheel abrator motor, on shot-sand separator motor
Shot-sand separator is set, Disengagement zone is set on shot-sand separator, air duct is set on the left of Disengagement zone, the company of setting under air duct
Adapter, connecting tube connects bucket elevator, sets main support after bucket elevator, joystick is set on main support, described
Loading dock includes discharging opening, discharging opening side connection super shot blasting cleaning chamber right end, and the connection discharging conveying of discharging opening opposite side is carried out
Band, set second workpiece to arrange baffle group above discharging conveying crawler belt right end, second is set in the case where discharging conveys crawler belt
Casing, the 3rd support frame, the second casing right end connection transporting chain plate are set under the second casing.
Preferably, the workpiece arranges baffle group arranges baffle group by three pieces of an equal amount of baffle groups with second workpiece
Into baffle plate is equal with the distance between charging conveying crawler belt and discharging conveying crawler belt and is slightly larger than single workpiece height.
Preferably, the charging conveying crawler belt and discharging conveying crawler belt coordinate motor by active roller and return idler
Work.
Preferably, it is both provided with dust-proof guard outside the loading area and loading dock.
Preferably, perforation point is used for abrasive material separation on lath in the super shot blasting cleaning chamber, the blast cleaning area is slightly
Tilted to discharging opening.
The beneficial effects of the utility model are:It is simple in construction, it is easy to use, can perfectly incorporate very much mo(u)lding line it is complete from
In dynamic production procedure, flow of clearly arranging production, the uniformity of production is improved, no interim stock, shorter transportation range, is reduced
Operation cost, the demand of minimum area, seldom or do not need the uncleanly workpiece of manual handle, contribute to improve operating environment and
The workplace Manufacturing Automated process needs to eliminate danger.
Brief description of the drawings
The utility model will illustrate by example and with reference to the appended drawing, wherein:
Fig. 1 is front view of the present utility model;
Fig. 2 is technical parameter figure of the present utility model.
In figure:1st, loading area;2nd, charging conveying crawler belt;3rd, casing;4th, support frame;5th, workpiece arranges baffle group;6th, pan feeding
Mouthful;7th, super shot blasting cleaning chamber;8th, the second support frame;9th, steel crawler belt;10th, wheel abrator motor;11st, wheel abrator;12nd, muffler;13rd, ball
Sand separator motor;14th, shot-sand separator;15th, air duct;16th, bucket elevator;17th, main support;18th, joystick;19、
Discharging conveying crawler belt;20th, second workpiece arranges baffle group;21st, the second casing;22nd, the 3rd support frame;23rd, transporting chain plate;101、
Blast cleaning area;102nd, loading dock;141st, Disengagement zone;161st, connecting tube;191st, discharging opening.
Embodiment
Any feature disclosed in this specification, unless specifically stated otherwise, can be equivalent by other or with similar purpose
Alternative features are replaced.I.e., unless specifically stated otherwise, each feature is an example in a series of equivalent or similar characteristics
.
As depicted in figs. 1 and 2 a kind of by formula steel crawler belt shot-blasting machine, including loading area 1, blast cleaning area 101 and unload
Goods area 102, the loading area 1 is interior to include charging conveying crawler belt 2, conveys 2 times setting casings 3 of crawler belt in charging, is divided into casing 3
Support frame 4 is put, sets workpiece to arrange baffle group 5 above the charging conveying right end of crawler belt 2, on the right side of charging conveying crawler belt 2
End sets feeding mouth 6, and the blast cleaning area 101 includes super shot blasting cleaning chamber 7, and super shot blasting cleaning chamber 7 is made up of steel crawler belt 9, throws
The left distal end of ball cleaning chamber 7 connects feeding mouth 6, in the second support frames 8 of setting of super shot blasting cleaning chamber 7 time, at the top of super shot blasting cleaning chamber 7
Wheel abrator motor 10 is set, 10 times setting wheel abrators 11 of wheel abrator motor, muffler 12 is set in the side of wheel abrator motor 10,
The top of wheel abrator motor 10 sets shot-sand separator motor 13, and shot-sand separator 14, ball sand are set on shot-sand separator motor 13
Disengagement zone 141 is set on separator 14, air duct 15 is set in the left side of Disengagement zone 141, in 15 times setting connecting tubes of air duct
161, connecting tube 161 connects bucket elevator 16, sets main support 17 after bucket elevator 16, control is set on main support 17
Handle 18, the loading dock 102 include discharging opening 191, the side of the discharging opening 191 connection right end of super shot blasting cleaning chamber 7, discharging opening
191 opposite sides connection discharging conveying crawler belt 19, sets second workpiece to arrange baffle plate above the discharging conveying right end of crawler belt 19
Group 20,19 times the second casings 21 of setting of crawler belt are conveyed in discharging, in 21 times the 3rd support frames 22 of setting of the second casing, the second casing
21 right ends connect transporting chain plate 23.It is same by three pieces with second workpiece arrangement baffle group 20 that the workpiece arranges baffle group 5
The baffle plate composition of size, baffle plate are equal with the distance between charging conveying crawler belt 2 and discharging conveying crawler belt 19 and slightly larger than single
Workpiece height.The charging conveying crawler belt 2 and discharging conveying crawler belt 19 coordinate motor to work by active roller and return idler.
Dust-proof guard is both provided with outside the loading area 1 and loading dock 102.Perforation point is used to grind on lath in the super shot blasting cleaning chamber 7
Material separation, the blast cleaning area 101 tilts gently towards discharging opening 191.The core of the descaling machine in the blast cleaning area 101 is
One inexhaustible apron conveyor, the possibility of 360 degree of upsets is provided for workpiece, while provides the conveying capacity of workpiece stream.
The shot-sand separator 14 coordinates sand ball piece-rate system to use, according to the fixing fabric structure residence time of workpiece casting and gulping down for abrasive material
Tell rate.Based on the parameter of walkthrough program, for controlling the handling capacity of drum rotation speed and abrasive material.
The operation principle of the utility model embodiment is:Can be by the production line of workpiece casting and charging conveying crawler belt
2 connections, motor are driven charging conveying crawler belt 2, workpiece casting are transported into super shot blasting cleaning chamber 7, Cheng Qian is crossed herein, passes through
The workpiece arrangement workpiece casting of baffle group 5 will be arranged in order one by one to be convenient for clearing up, and motor makes spray after super shot blasting cleaning chamber 7
Ball device 11 and shot-sand separator 14 work, and blast cleaning work are carried out, according to the fixing fabric structure residence time of workpiece casting and mill
The throughput of material, then workpiece casting be transported to discharging opening 191, baffle plate arranged by second workpiece on discharging conveying crawler belt 19
Group 20 will be arranged in order one by one again to be easy to see whether to clean out, and is finally transported to transporting chain plate 23, is returned to next production
Line.
The utility model is not limited to foregoing embodiment.The utility model expands to any in this specification
The new feature of middle disclosure or any new combination, and disclose any new method or process the step of or any new group
Close.
Claims (5)
1. one kind passes through formula steel crawler belt shot-blasting machine, including loading area(1), blast cleaning area(101)And loading dock(102), it is special
Sign is:The loading area(1)It is interior to convey crawler belt including charging(2), crawler belt is conveyed in charging(2)Lower setting casing(3), in machine
Shell(3)Lower setting support frame(4), crawler belt is conveyed in charging(2)Workpiece is set to arrange baffle group above right end(5), entering
Material conveying crawler belt(2)Right end sets feeding mouth(6), the blast cleaning area(101)Including super shot blasting cleaning chamber(7), ball blast
Cleaning chamber(7)By steel crawler belt(9)Composition, super shot blasting cleaning chamber(7)Left distal end connects feeding mouth(6), in super shot blasting cleaning chamber(7)Under
Second support frame is set(8), in super shot blasting cleaning chamber(7)Top sets wheel abrator motor(10), wheel abrator motor(10)Lower setting
Wheel abrator(11), in wheel abrator motor(10)Side sets muffler(12), in wheel abrator motor(10)Top sets ball sand point
From device motor(13), shot-sand separator motor(13)Upper setting shot-sand separator(14), shot-sand separator(14)It is upper that separation is set
Area(141), in Disengagement zone(141)Left side sets air duct(15), in air duct(15)Lower setting connecting tube(161), connecting tube
(161)Connect bucket elevator(16), bucket elevator(16)After main support is set(17), in main support(17)It is upper that control is set
Handle(18), the loading dock(102)Including discharging opening(191), discharging opening(191)Side connects super shot blasting cleaning chamber(7)Right side
End, discharging opening(191)Opposite side connection discharging conveying crawler belt(19), crawler belt is conveyed in discharging(19)Set above right end
Second workpiece arranges baffle group(20), crawler belt is conveyed in discharging(19)The second casing of lower setting(21), in the second casing(21)Under
3rd support frame is set(22), the second casing(21)Right end connects transporting chain plate(23).
2. one kind according to claim 1 passes through formula steel crawler belt shot-blasting machine, it is characterised in that:The workpiece arranges baffle group
(5)Baffle group is arranged with second workpiece(20)It is made up of three pieces of an equal amount of baffle plates, baffle plate and charging conveying crawler belt(2)With go out
Material conveying crawler belt(19)The distance between it is equal and be slightly larger than single workpiece height.
3. one kind according to claim 1 passes through formula steel crawler belt shot-blasting machine, it is characterised in that:The charging conveying crawler belt
(2)Crawler belt is conveyed with discharging(19)Motor is coordinated to work by active roller and return idler.
4. one kind according to claim 1 passes through formula steel crawler belt shot-blasting machine, it is characterised in that:The loading area(1)With unload
Goods area(102)It is both provided with dust-proof guard outside.
5. one kind according to claim 1 passes through formula steel crawler belt shot-blasting machine, it is characterised in that:The super shot blasting cleaning chamber(7)
Perforation point is used for abrasive material separation, the blast cleaning area on interior lath(101)Gently towards discharging opening(191)Tilt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720447204.9U CN206764580U (en) | 2017-04-26 | 2017-04-26 | One kind passes through formula steel crawler belt shot-blasting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720447204.9U CN206764580U (en) | 2017-04-26 | 2017-04-26 | One kind passes through formula steel crawler belt shot-blasting machine |
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Publication Number | Publication Date |
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CN206764580U true CN206764580U (en) | 2017-12-19 |
Family
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CN201720447204.9U Expired - Fee Related CN206764580U (en) | 2017-04-26 | 2017-04-26 | One kind passes through formula steel crawler belt shot-blasting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109015404A (en) * | 2018-07-06 | 2018-12-18 | 芜湖凯兴汽车电子有限公司 | Mechanical fitting shot-blast unit |
-
2017
- 2017-04-26 CN CN201720447204.9U patent/CN206764580U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109015404A (en) * | 2018-07-06 | 2018-12-18 | 芜湖凯兴汽车电子有限公司 | Mechanical fitting shot-blast unit |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171219 Termination date: 20200426 |