CN206762485U - A kind of asphalt concrete mixer dust pelletizing system - Google Patents

A kind of asphalt concrete mixer dust pelletizing system Download PDF

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Publication number
CN206762485U
CN206762485U CN201720570393.9U CN201720570393U CN206762485U CN 206762485 U CN206762485 U CN 206762485U CN 201720570393 U CN201720570393 U CN 201720570393U CN 206762485 U CN206762485 U CN 206762485U
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filter chamber
frame
cloth bag
asphalt concrete
fixedly connected
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Expired - Fee Related
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CN201720570393.9U
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Chinese (zh)
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孙忠强
李晨曦
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Hebei University of Science and Technology
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Hebei University of Science and Technology
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Abstract

本实用新型涉及除尘设备领域,尤其是一种沥青混凝土搅拌站除尘系统,该除尘系统包括机架、吸风机、进风管、过滤室、布袋、振动电机、出风管和灰斗,机架上端设有过滤室,过滤室下端与灰斗相连通,灰斗固定在机架内,机架侧端设有振动电机,过滤室内设有布袋,过滤室一端通过进风管与吸风机相连,过滤板另一端设有出风管,机架侧端固定连接有旋转电机,旋转电机的转轴与转杆固定连接,转杆穿过过滤室,布袋一侧与转杆相连,过滤室的室内顶部焊连有板体,板体外端面设有弧形凸起。本实用新型提供了一种沥青混凝土搅拌站除尘系统,通过旋转拍打布袋,从而起到除污通筛的作用,不需要频繁更换清洗布袋,提高了工作效率。

The utility model relates to the field of dust removal equipment, in particular to a dust removal system for an asphalt concrete mixing station. There is a filter chamber at the upper end, the lower end of the filter chamber is connected with the ash hopper, the ash hopper is fixed in the frame, the side end of the frame is equipped with a vibrating motor, the filter chamber is equipped with a cloth bag, and one end of the filter chamber is connected with the suction fan through the air inlet pipe. The other end of the filter plate is provided with an air outlet pipe, and the side end of the frame is fixedly connected with a rotating motor. The rotating shaft of the rotating motor is fixedly connected with the rotating rod. The rotating rod passes through the filter chamber. The plate body is connected by welding, and the end surface of the plate body is provided with arc-shaped protrusions. The utility model provides a dust removal system for an asphalt concrete mixing plant, which plays the role of decontamination and sieve removal by rotating and beating the cloth bag, without frequent replacement of the cleaning cloth bag, which improves the work efficiency.

Description

一种沥青混凝土搅拌站除尘系统Dust removal system for asphalt concrete mixing plant

技术领域technical field

本实用新型涉及除尘设备领域,尤其是一种沥青混凝土搅拌站除尘系统。The utility model relates to the field of dust removal equipment, in particular to a dust removal system for an asphalt concrete mixing station.

背景技术Background technique

沥青混凝土搅拌站是利用骨料与混合料搅拌之后制作沥青的工作站,在搅拌混合以及卸料的过程中容易产生大量粉尘,所以一般会采用袋式除尘装置对空气进行除尘。而现有的袋式除尘器的工作原理是将含尘气体引入除尘器并使其透过设于除尘器中的滤袋,尘粒即被拦截留在滤袋表面,形成一个粉尘层。洁净空气则通过滤袋随后排出除尘器。但现有的除尘系统内的布袋容易因为长期过滤粉尘,而造成筛眼堵塞,从而需要重新更换清洗,费时费力,而使用振动来除去布袋上的粉尘,则效果较差。The asphalt concrete mixing plant is a workstation that makes asphalt after mixing aggregates and mixtures. During the process of mixing and unloading, a large amount of dust is likely to be generated, so bag dust collectors are generally used to remove dust from the air. The working principle of the existing bag filter is to introduce the dust-containing gas into the filter bag and make it pass through the filter bag in the filter bag, and the dust particles will be intercepted and left on the surface of the filter bag to form a dust layer. The clean air passes through the filter bag and then exits the dust collector. However, the cloth bag in the existing dust removal system is easy to block the mesh due to long-term filtering of dust, so it needs to be replaced and cleaned again, which is time-consuming and laborious, and the use of vibration to remove the dust on the cloth bag is less effective.

实用新型内容Utility model content

本实用新型要解决的技术问题是:为了解决现有的除尘系统需要手动更换清理布袋的不足,本实用新型提供了一种沥青混凝土搅拌站除尘系统,通过旋转拍打布袋,从而起到除污通筛的作用,不需要频繁更换清洗布袋,提高了工作效率。The technical problem to be solved by the utility model is: in order to solve the deficiency that the existing dust removal system needs to manually replace and clean the cloth bag, the utility model provides a dust removal system of an asphalt concrete mixing plant, which can play a role in decontamination by rotating and beating the cloth bag. The function of the sieve does not require frequent replacement of the cleaning bag, which improves the work efficiency.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种沥青混凝土搅拌站除尘系统,包括机架、吸风机、进风管、过滤室、布袋、振动电机、出风管和灰斗,机架上端设有过滤室,过滤室下端与灰斗相连通,灰斗固定在机架内,机架侧端设有振动电机,过滤室内设有布袋,过滤室一端通过进风管与吸风机相连,过滤板另一端设有出风管,机架侧端固定连接有旋转电机,旋转电机的转轴与转杆固定连接,转杆穿过过滤室,布袋一侧与转杆相连,过滤室的室内顶部焊连有板体,板体外端面设有弧形凸起。A dust removal system for an asphalt concrete mixing plant, including a frame, a suction fan, an air inlet pipe, a filter chamber, a cloth bag, a vibrating motor, an air outlet pipe, and an ash hopper. The upper end of the frame is provided with a filter chamber, and the lower end of the filter chamber is connected to the ash hopper The ash hopper is fixed in the frame, the side end of the frame is equipped with a vibration motor, the filter room is equipped with a cloth bag, one end of the filter room is connected with the suction fan through the air inlet pipe, the other end of the filter plate is provided with an air outlet pipe, and the side of the frame The end is fixedly connected with a rotating motor, the rotating shaft of the rotating motor is fixedly connected with the rotating rod, the rotating rod passes through the filter chamber, one side of the cloth bag is connected with the rotating rod, the top of the filter chamber is welded with a plate body, and the end surface of the plate body is provided with an arc raised.

具体地,所述过滤室水平相对的两侧面都设有滚珠轴环,转杆两端置于滚珠轴环内。Specifically, ball collars are provided on both horizontally opposite sides of the filter chamber, and both ends of the rotating rod are placed in the ball collars.

具体地,所述布袋上端粘结连接在转杆上,布袋下端设有挂钩,挂钩挂设在机架横梁上。Specifically, the upper end of the cloth bag is adhesively connected to the rotating rod, the lower end of the cloth bag is provided with a hook, and the hook is hung on the frame beam.

具体地,所述机架的转轴通过螺栓与转杆固定连接,机架通过支架与旋转电机固定连接。Specifically, the rotating shaft of the frame is fixedly connected to the rotating rod through bolts, and the frame is fixedly connected to the rotating motor through a bracket.

具体地,所述过滤室与地面垂直的端面上设有开口,过滤室设有开口的端面与盖板铰连接,盖板与开口相配合。Specifically, an opening is provided on the end surface of the filter chamber perpendicular to the ground, and the end surface of the filter chamber provided with the opening is hingedly connected to the cover plate, and the cover plate matches the opening.

本实用新型的有益效果是:本实用新型提供了一种沥青混凝土搅拌站除尘系统,通过旋转拍打布袋,从而起到除污通筛的作用,不需要频繁更换清洗布袋,提高了工作效率。The beneficial effects of the utility model are: the utility model provides a dust removal system for an asphalt concrete mixing plant, which plays the role of decontamination and sieving by rotating and beating the cloth bag, without frequent replacement of cleaning cloth bags, which improves work efficiency.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实验新型在摔打布袋时的状态图;Fig. 2 is the state diagram of this experimental model when beating the cloth bag;

图中1.机架,2.吸风机,3.进风管,4.过滤室,5.布袋,6.振动电机,7.出风管,8.灰斗,9.转杆,10.板体,11.滚珠轴承,12.挂钩,13.支架,14.盖板,15.旋转电机。In the figure 1. Frame, 2. Suction fan, 3. Air inlet pipe, 4. Filter chamber, 5. Cloth bag, 6. Vibration motor, 7. Air outlet pipe, 8. Ash bucket, 9. Rotating rod, 10. Plate body, 11. ball bearing, 12. hook, 13. bracket, 14. cover plate, 15. rotating motor.

具体实施方式detailed description

现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.

图1是本实用新型的结构示意图,图2是本实验新型在摔打布袋时的状态图。Fig. 1 is a schematic structural view of the utility model, and Fig. 2 is a state diagram of the experimental model when beating a cloth bag.

一种沥青混凝土搅拌站除尘系统,包括机架1、吸风机2、进风管3、过滤室4、布袋5、振动电机6、出风管7和灰斗8,机架1上端设有过滤室4,过滤室4下端与灰斗8相连通,灰斗8固定在机架1内,机架1侧端设有振动电机6,过滤室4内设有布袋5,过滤室4一端通过进风管3与吸风机2相连,过滤板4另一端设有出风管7,机架1侧端固定连接有旋转电机15,旋转电机15的转轴与转杆9固定连接,转杆9穿过过滤室4,布袋5一侧与转杆9相连,过滤室4的室内顶部焊连有板体10,板体10外端面设有弧形凸起。所述过滤室4水平相对的两侧面都设有滚珠轴环11,转杆9两端置于滚珠轴环11内。所述布袋5上端粘结连接在转杆9上,布袋5下端设有挂钩12,挂钩12挂设在机架1横梁上。所述机架1的转轴通过螺栓与转杆9固定连接,机架1通过支架13与旋转电机15固定连接。所述过滤室4与地面垂直的端面上设有开口,过滤室4设有开口的端面与盖板14铰连接,盖板14与开口相配合。A dust removal system for an asphalt concrete mixing plant, comprising a frame 1, a suction fan 2, an air inlet pipe 3, a filter chamber 4, a cloth bag 5, a vibrating motor 6, an air outlet pipe 7 and an ash hopper 8, and the upper end of the frame 1 is provided with a filter chamber 4, the lower end of the filter chamber 4 is connected with the ash hopper 8, the ash hopper 8 is fixed in the frame 1, the side end of the frame 1 is provided with a vibrating motor 6, the filter chamber 4 is provided with a cloth bag 5, and one end of the filter chamber 4 passes through the inlet The air duct 3 is connected with the suction fan 2, the other end of the filter plate 4 is provided with an air outlet duct 7, the side end of the frame 1 is fixedly connected with a rotating motor 15, the rotating shaft of the rotating motor 15 is fixedly connected with the rotating rod 9, and the rotating rod 9 passes through One side of the filter chamber 4 and the cloth bag 5 is connected with the rotating rod 9, and the indoor top of the filter chamber 4 is welded with a plate body 10, and the outer end surface of the plate body 10 is provided with an arc-shaped protrusion. Both horizontally opposite sides of the filter chamber 4 are provided with ball collars 11 , and both ends of the rotating rod 9 are placed in the ball collars 11 . The upper end of the cloth bag 5 is adhesively connected to the rotating rod 9, and the lower end of the cloth bag 5 is provided with a hook 12, and the hook 12 is hung on the frame 1 crossbeam. The rotating shaft of the frame 1 is fixedly connected with the rotating rod 9 through bolts, and the frame 1 is fixedly connected with the rotating motor 15 through the bracket 13 . The end face of the filter chamber 4 perpendicular to the ground is provided with an opening, and the end face of the filter chamber 4 provided with the opening is hingedly connected with the cover plate 14, and the cover plate 14 is matched with the opening.

首先启动吸风机,把室内含粉尘的空气都往内吸,通过进风管3把空气送入到过滤室4内,流动的空气撞击到织物织造的布袋5上,当粉尘的粒径大于布袋5的纤维间孔隙时,粉尘就会被筛滤下来,并掉落到灰斗8内。最后过滤过的空气就会通过出风管7冲到过滤室4外。当粉尘都堆积在灰斗8上,就启动振动电机6,由于振动电机6与灰斗8都通过螺栓固定在机架1上,所以振动电机6可以通过振动来使得灰斗8内壁上的粉尘都抖动落下到收集箱内。First start the suction fan, suck the dust-containing air in the room, send the air into the filter chamber 4 through the air inlet pipe 3, and the flowing air hits the cloth bag 5 woven by fabric. When the particle size of the dust is larger than the cloth bag 5, the dust will be sieved and dropped into the ash hopper 8. Finally, the filtered air will rush out of the filter chamber 4 through the air outlet pipe 7 . When the dust is all accumulated on the ash hopper 8, the vibrating motor 6 is started. Since the vibrating motor 6 and the ash hopper 8 are fixed on the frame 1 by bolts, the vibrating motor 6 can vibrate the dust on the inner wall of the ash hopper 8. All shake and fall into the collection box.

当布袋5上的粉尘堆积过多,造成纤维间孔隙被堵,从而妨碍到空气流动时,就先翻开盖板14,把过滤室4内的挂钩12从机架1的横梁上取下,然后启动旋转电机15,此时旋转电机的转轴会带动转杆9进行旋转。过滤室4为封闭的箱体,过滤室4两侧面设有大小相同的开孔,滚珠轴承11配合焊连在开孔内,所以转杆9两端置于滚珠轴承11内,不但为转杆9提供了支撑,而且不会妨碍其转动。当转杆9转动时,会带动布袋5一起旋转,当布袋5被甩至最高点时,会撞击到顶部板体10上的弧形凸起,被拍打下来的粉尘会直接掉落到灰斗8内。这样通过把布袋5不断甩至弧形凸起进行拍击的方法,大大提升了清理布袋5上堆积粉尘的效率,而且由于弧形凸起的光滑弧形表面,在不对布袋5表面产生刮损的同时,还增大了拍击除尘的效率。等整个清理工作结束之后,再翻开盖板14,把挂钩12重新挂到机架1的横梁上,这样就可以重新张开布袋5,用于下一次的过滤。When the dust on the cloth bag 5 accumulates too much, causing the pores between the fibers to be blocked, thereby hindering the air flow, the cover plate 14 is first opened, and the hook 12 in the filter chamber 4 is removed from the crossbeam of the frame 1. Then start the rotating motor 15, and now the rotating shaft of the rotating motor will drive the rotating rod 9 to rotate. The filter chamber 4 is a closed box, the two sides of the filter chamber 4 are provided with openings of the same size, and the ball bearings 11 are welded together in the openings, so the two ends of the rotating rod 9 are placed in the ball bearings 11, not only for the rotating rod 9 provides support without impeding its rotation. When the rotating rod 9 rotates, it will drive the cloth bag 5 to rotate together. When the cloth bag 5 is thrown to the highest point, it will hit the arc-shaped protrusion on the top plate 10, and the dust that is beaten will directly fall into the ash hopper within 8. In this way, the method of continuously throwing the cloth bag 5 to the arc-shaped protrusion for slapping greatly improves the efficiency of cleaning the dust accumulated on the cloth bag 5, and due to the smooth arc-shaped surface of the arc-shaped protrusion, the surface of the cloth bag 5 will not be scratched. At the same time, it also increases the efficiency of slap dust removal. After the whole cleaning work is finished, open the cover plate 14 again, and hang the hook 12 on the crossbeam of the frame 1 again, so that the cloth bag 5 can be re-opened for the next filtration.

以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.

Claims (5)

1. a kind of asphalt concrete mixer dust pelletizing system, including frame (1), induced-draught fan (2), blast pipe (3), filter chamber (4), Cloth bag (5), vibrating motor (6), discharge pipe (7) and ash bucket (8), frame (1) upper end are provided with filter chamber (4), filter chamber (4) lower end It is connected with ash bucket (8), ash bucket (8) is fixed in frame (1), and frame (1) side is provided with vibrating motor (6), in filter chamber (4) Provided with cloth bag (5), filter chamber (4) one end is connected by blast pipe (3) with induced-draught fan (2), and filter chamber (4) other end is provided with air-out Manage (7), it is characterized in that, frame (1) side is fixedly connected with electric rotating machine (15), the rotating shaft of electric rotating machine (15) and bull stick (9) it is fixedly connected, bull stick (9) passes through filter chamber (4), and cloth bag (5) side is connected with bull stick (9), the indoor top of filter chamber (4) Weldering is connected with plate body (10), and plate body (10) outer face is provided with arc convex.
A kind of 2. asphalt concrete mixer dust pelletizing system according to claim 1, it is characterised in that:The filter chamber (4) horizontal relative two sides are designed with ball bearing (11), and bull stick (9) both ends are placed in ball bearing (11).
A kind of 3. asphalt concrete mixer dust pelletizing system according to claim 1, it is characterised in that:The cloth bag (5) For upper end bonding connection on bull stick (9), cloth bag (5) lower end is provided with hook (12), and hook (12) is hung on frame (1) crossbeam.
A kind of 4. asphalt concrete mixer dust pelletizing system according to claim 1, it is characterised in that:The frame (1) Rotating shaft be fixedly connected by bolt with bull stick (9), frame (1) is fixedly connected by support (13) with electric rotating machine (15).
A kind of 5. asphalt concrete mixer dust pelletizing system according to claim 1 or 2, it is characterised in that:The filtering Room (4) end face perpendicular to the ground is provided with opening, and the end face that filter chamber (4) are provided with opening is hinged with cover plate (14), cover plate (14) it is engaged with opening.
CN201720570393.9U 2017-05-22 2017-05-22 A kind of asphalt concrete mixer dust pelletizing system Expired - Fee Related CN206762485U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110006259A (en) * 2019-03-29 2019-07-12 江苏德龙镍业有限公司 A kind of mineral hot furnace feed bin automatic dust removing control system
CN111298585A (en) * 2020-04-14 2020-06-19 何良 Dust removal device for concrete mixing plant

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110006259A (en) * 2019-03-29 2019-07-12 江苏德龙镍业有限公司 A kind of mineral hot furnace feed bin automatic dust removing control system
CN111298585A (en) * 2020-04-14 2020-06-19 何良 Dust removal device for concrete mixing plant
CN111298585B (en) * 2020-04-14 2021-08-17 潘正武 Dust removal device for concrete mixing plant

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