CN206748242U - A kind of deep drawing workpiece inter process surface processing device - Google Patents
A kind of deep drawing workpiece inter process surface processing device Download PDFInfo
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- CN206748242U CN206748242U CN201720220637.0U CN201720220637U CN206748242U CN 206748242 U CN206748242 U CN 206748242U CN 201720220637 U CN201720220637 U CN 201720220637U CN 206748242 U CN206748242 U CN 206748242U
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- deep drawing
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000000725 suspension Substances 0.000 claims abstract description 42
- 238000005422 blasting Methods 0.000 claims abstract description 41
- 239000002893 slag Substances 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000004381 surface treatment Methods 0.000 description 5
- 238000000137 annealing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007127 saponification reaction Methods 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides a kind of deep drawing workpiece inter process surface processing device, including：One framework, top set crossbeam, and a supporting part is inscribed in inside upper part；Guide rail, located at crossbeam bottom surface；Hanging component, it is hung on the guide rail, including connector, lifts motor, hangs fitting and suspension hook, suspension hook set rotation section；Suspension hook rotary components, are set up on supporting part, including an electric rotating machine, driving section, and driving section is rotatablely connected with rotation section；One shot blast room, is arranged in framework, and bottom sets a funnel；Loading frame, it is hung at suspension hook；Some shot-blasting machines, it is arranged at intervals on the outside of shot blast room；One conveying worm, it is arranged at framework inside bottom；One elevator, it is set up on the outside of framework；One slag ball separator, is arranged at the upper lateral part of elevator one；Electric-control system.The processing unit carries out Shot Blasting using the shot-blasting machine specially set to workpiece surfaces externally and internally, and equipment investment is few, energy consumption is low, and normal-temperature operation is environmentally friendly, and processing cost is low, good in economic efficiency.
Description
Technical field
It the utility model is related to a kind of deep drawing workpiece inter process surface processing device.
Background technology
Drawing, also referred to as drawing, stretching, calendering etc., refer to utilize mould, the definite shape plate blank that will be obtained after punching
Strike out various open hollow parts or open hollow blank is reduced into diameter, increase a kind of mechanical processing technique of height.With
Deep-drawing technique can be made into the thin-walled parts of tubular, stairstepping, taper, spherical, cell type and other irregular shapes.With turning over
Other process for stamping and forming such as side, bulging, enlarging, necking coordinate, moreover it is possible to manufacture the extremely complex part of shape.Therefore in vapour
In the production process of the industrial departments such as car, aircraft, tractor, electrical equipment, instrument, electronics, deep-drawing technique occupies considerablely
Position.
Because stretching is limited by the critical section strength of materials every time, deformation extent has the limit.Due to tensioning member
Height is different from its diameter ratio, and some workpiece can once complete stretching process stroke, and the big tensioning member of some height needs
Twice or thrice or multi-drawing shapes.When carrying out Sheet Metal Forming Technology Process Design or determining the number of necessary stretching process,
Generally the foundation for determining drawing numbers is used as by the use of drawing coefficient.
This workpiece for needing repeatedly load-unload, referred to as deep drawing workpiece.
Deep drawing workpiece generally requires repeatedly load-unload processing.And annealing stress must be eliminated after drawing every time, then carry out
The process of surface treatment such as pickling, phosphatization, saponification, strengthen the lubricity of workpiece surfaces externally and internally, to carry out lower road drawing.This work
Skill has the following disadvantages：Equipment investment is big（One about 4,000,000 yuan of production line）；Pollute environment（Chlorohydric acid pickling+washing）；High energy consumption
（Phosphating solution and saponification liquor need to be heated to 80 DEG C）；Processing cost is high.
Surface treatment for deep drawing workpiece, the current country are primarily present following patent document：
China Patent Publication No.：CN106312828A, disclose a kind of accurate carrier bar smoky gray surface treatment shot blasting method
And peener：The good accurate carrier bar of punching is subjected to isothermal hardening and oil oven tempering, then throws system through impeller head and forms.The present invention
Accurate chain plate surface smoky gray ball blast technique process time short-acting rate is fast, and when handling identical weight workpiece, consuming auxiliary material is few, goes out
Material is without using the environmental protection of water rinsing energy-saving.However, the peener that the patent is provided, for the surface treatment of accurate carrier bar, place
Reason amount is lacked, and chain plate surface can not obtain comprehensive Shot Blasting, ball blast place not in place easily occurs, influences processing effect
Rate.
Utility model content
To solve above-mentioned problem, the purpose of this utility model is to provide a kind of deep drawing workpiece inter process surface
Processing unit, the processing unit deep drawing workpiece repeatedly load-unload process interval, after the annealing process, using what is specially set
Shot-blasting machine carries out Shot Blasting to workpiece surfaces externally and internally, then smears Deep Drawing Lubrication liquid in workpiece surface, you can carry out follow-up
Drawing is handled again, and compared with existing processing unit, equipment investment is few, energy consumption is low, and normal-temperature operation is environmentally friendly, is processed into
This is low, good in economic efficiency.
To reach above-mentioned purpose, the technical solution of the utility model is：
A kind of deep drawing workpiece inter process surface processing device, including：One framework, vertical to place, it is horizontal that its top is provided with one
A supporting part is inscribed along horizontal mode in beam, inside upper part；An at least guide rail, horizontal stroke is arranged at along the cruciform bracing length direction
Soffit, and one end is extended to outside the side wall of framework one；Hanging component, it is hung on the guide rail, including one slides with guide rail
What lifting motor that the connector of connection, a driving connector slide along guide rail, one end were connected with the connector, which hang, connects
Part and one end and the suspension hook for hanging the fitting other end and being connected, suspension hook is with hanging fitting junction provided with one for driving suspension hook to revolve
The rotation section turned；Suspension hook rotary components, it is set up on the frame support, including an electric rotating machine, one end and electric rotating machine
The driving section of axis connection is exported, the driving section other end is rotatablely connected with the suspension hook rotation section；One shot blast room, along framework height
Degree direction is arranged in the framework below supporting part, and bottom is provided with a funnel；One loading for loading pending workpiece
Frame, the hanging component suspension hook other end is hung at, loading frame height is highly engaged with the shot blast room, and hanging component passes through
Suspension hook lifts loading frame in shot blast room；Some shot-blasting machines, are arranged at intervals on the outside of the shot blast room, and ball blast mouth corresponds to respectively
Loading frame in the shot blast room；One conveying worm, horizontally disposed in the framework inside bottom, it feeds
The corresponding hopper outlet of mouth；One elevator, the framework outside for being located at the guide rail other end is vertically set up in,
Provided with lifting motor, its bottom feed mouth corresponds to the conveying worm discharging opening；One slag ball separator, is arranged at the lifting
The upper lateral part of machine one, charging aperture is corresponding with the elevator upper part discharge port, and discharging opening passes through feed pipe and the ball blast respectively
Machine charging door connects；Electric-control system, respectively with it is described lifting motor, electric rotating machine, shot-blasting machine, conveying worm, elevator and
Slag ball separator electrically connects.
Further, the guide rail quantity is two, is straight guide positioned at the framework inboard portion, positioned at framework outside portion
Divide and form curved guide rail to frame width direction bending two ends respectively.
In addition, the hanging component rotation section is a follower, accordingly, the suspension hook runner assembly driving section includes and institute
State the drive and the coaxially connected driving wheel of the drive of electric rotating machine output axis connection, the driving wheel and follower
Engagement.
Separately have, the loading frame includes a load lever and is arranged at intervals at the loading along the load lever length direction
Loading disk on bar, load set on disk it is some be used to placing the poles of pending workpiece, loading frame by load lever with it is described
Suspension hook connects, and suspension hook rotation drives loading frame rotation.
Again, a dust removal machine is provided with the outside of the framework, dust removal machine outlet passes through a tracheae and the shot blast room lower inside
Connection, dust removal machine electrically connect with the electric-control system.
Further, the shot-blasting machine quantity is at least three, a shot-blasting machine outlet is corresponding positioned at loading frame in the shot blast room
Top, the corresponding loading frame side in a shot-blasting machine outlet, the corresponding loading frame bottom in a shot-blasting machine outlet.
And the shot-blasting machine quantity is 4, the shot-blasting machine quantity of the corresponding loading frame bottom is 2.
In addition, the shot blast room is provided with door with respect to elevator opposite side.
The beneficial effects of the utility model are：
The processing unit is in deep drawing workpiece repeatedly load-unload process interval, after the annealing process, setting shot blast room, by work
Part is placed in shot blast room, Shot Blasting is carried out to workpiece surfaces externally and internally by the shot-blasting machine that multi-angle is set, then in workpiece table
Smear Deep Drawing Lubrication liquid in face, you can the follow-up processing of drawing again is carried out, so as to eliminate in the prior art using pickling, phosphorus
The process of surface treatment such as change, saponification, whole processing unit small investment（Annealing furnace+shot-blasting machine amounts to 500,000 yuan）；Energy consumption is low（Ball blast
Machine general power is 82kW, energy consumption not as good as phosphatization, saponification 20%）；Normal-temperature operation；There is no environmental pollution；
Suspension hook, loading frame are coordinated by slide rail, workpiece automation disengaging shot blast room is realized, lifts treatment effeciency；
Pass through suspension hook rotary components so that loading frame can 360 ° rotation, realize the comprehensive throwing of workpiece surface on loading frame
Ball processing, high treating effect；
Conveying worm, elevator, slag ball separator are equipped with, and realize recycling for ball blast, when can carry out long
Between uninterrupted Shot Blasting, further lifted Shot Blasting efficiency；
The setting of dust removal machine can effectively avoid dust pollution in shot blast room, improve operating environment, ensure workers ' health.
Brief description of the drawings
Fig. 1 is a kind of structural representation of deep drawing workpiece inter process surface processing device provided by the utility model.
Fig. 2 is Fig. 1 side view.
Fig. 3 is Fig. 1 top view.
Embodiment
The utility model is described further below by specific embodiment, but embodiment is not intended to limit this practicality newly
The protection domain of type.
1 ~ Fig. 3 of reference picture, a kind of deep drawing workpiece inter process surface processing device described in the utility model, including：One
Framework 1, vertical to place, its top is provided with a crossbeam 11, and a supporting part 12 is inscribed along horizontal mode in inside upper part；At least one is led
Rail 2, the bottom surface of crossbeam 11 is arranged at along the length direction of 1 crossbeam of framework 11, and one end is extended to outside the side wall of framework 1 one；Hang
Arrangement 3, it is hung on the guide rail 2, including one drives the connector 31 with the connector 31, one that guide rail 2 is slidably connected
Fitting is hung in hang fitting 33 and the one end being connected along the lifting motor 32 of the slip of guide rail 2, one end with the connector 31 with described
The suspension hook 34 of 33 other ends connection, suspension hook 34 is with hanging the junction of fitting 33 provided with a rotation section for driving suspension hook 34 to rotate
341；Suspension hook rotary components 4, it is set up on the supporting part 12 of framework 1, including an electric rotating machine 41, one end and electric rotating machine 41
The driving section 42 of axis connection is exported, the other end of driving section 42 is rotatablely connected with the rotation section 341 of suspension hook 34；One shot blast room
5, it is arranged at along the short transverse of framework 1 in the framework 1 of the lower section of supporting part 12, bottom is provided with a funnel 51；One is used to load
The loading frame 6 of pending workpiece 100, it is hung at the other end of 3 suspension hook of hanging component 34, the height of loading frame 6 and the ball blast
The height of room 5 is engaged, and hanging component 3 is lifted loading frame 6 in shot blast room 5 by suspension hook 34；Some shot-blasting machines 7, interval is set
The outside of shot blast room 5 is placed in, ball blast mouth 71 corresponds to the loading frame 6 in the shot blast room 5 respectively；One conveying worm 8,
It is horizontally disposed in the inside bottom of framework 1, its charging aperture（It is not shown）The corresponding funnel 51 exports；One elevator
9, vertically it is set up on the outside of the framework 1 positioned at the other end of guide rail 2, provided with lifting motor 91, its bottom is entered
Material mouth（It is not shown）The corresponding discharging opening of conveying worm 8；One slag ball separator 10, it is arranged on the side of elevator 9
Portion, charging aperture（It is not shown）With the upper part discharge port of elevator 9（It is not shown）It is corresponding, discharging opening（It is not shown）Pass through respectively
Feed pipe 101 and the charging door of shot-blasting machine 7（It is not shown）Connection；Electric-control system 102, lift motor 32, rotation with described respectively
Rotating motor 41, shot-blasting machine 7, conveying worm 8, elevator 9 and slag ball separator 10 electrically connect.
Further, the quantity of guide rail 2 is two, is straight guide 21 positioned at the inboard portion of framework 1, positioned at framework 1
Outboard Sections form curved guide rail 22 to the width bending two ends of framework 1 respectively.
In addition, the rotation section 341 of hanging component 3 is a follower, and accordingly, the driving section 42 of suspension hook runner assembly 4
Drive 421 and the coaxially connected driving wheel 422 of the drive 421 including exporting axis connection with the electric rotating machine 41,
The driving wheel 422 engages with follower.
Separately have, the loading frame 6 includes a load lever 61 and is arranged at intervals at institute along the length direction of load lever 61
The loading disk 62 on load lever 61 is stated, loads and some poles 621 for being used to place pending workpiece, loading frame 6 is set on disk 62
It is connected by load lever 61 with the suspension hook 34, the rotation of suspension hook 34 drives loading frame 6 to rotate.
Again, the outside of framework 1 is provided with a dust removal machine 103, and the outlet of dust removal machine 103 passes through a tracheae 104 and the ball blast
The lower inside connection of room 5, dust removal machine 103 electrically connect with the electric-control system 102.
Further, the quantity of shot-blasting machine 7 is at least three, an outlet of shot-blasting machine 7 is corresponding built-in positioned at the shot blast room 5
The top of carrier 6, the corresponding side of loading frame 6 in a shot-blasting machine outlet, the corresponding bottom of loading frame 6 in a shot-blasting machine outlet.
And the quantity of shot-blasting machine 7 is 4, the quantity of shot-blasting machine 7 of the corresponding bottom of loading frame 6 is 2.
In addition, the shot blast room 5 is provided with door 52 with respect to the opposite side of elevator 9.
A kind of deep drawing workpiece inter process surface processing device provided by the utility model, handling process are as follows：
Some pending workpiece 100 are loaded on the pole 621 of loading frame 6 respectively, loading frame 6 is lifted by load lever 61
In on suspension hook 34, the control lifting motor 32 of electric-control system 102 drives suspension hook 34, and the dress of pending workpiece 100 will be loaded with along guide rail 2
Carrier 6 is sent into shot blast room 5, the rotation section 341 of suspension hook 34（It is preferred that follower）Engaged with the driving wheel 422 of suspension hook rotary components 4, electricity
Control system 102 controls shot-blasting machine 7 to spray ball blast, and the pending workpiece 100 being pointed in shot blast room 5 on loading frame 6 carries out ball blast
Processing, handle in engineering, control starts electric rotating machine 41, drives drive 421, drives driving wheel 422, and driving wheel 422 drives
Follower, and then drive suspension hook 34 to rotate, suspension hook 34 rotates, and drives loading frame 6 to rotate, and pending workpiece 100 rotates with, real
The multi-angle of existing pending workpiece 100, comprehensive Shot Blasting, during ball blast, control conveying worm 8 is collected from funnel 51
The ball blast of outflow, boosted machine 9 are sent into separation in slag ball separator 10 and are attached on ball blast, through Shot Blasting oxide skin ash
Dirt, the ball blast after processing are recycled in each shot-blasting machine 7 through feed pipe 101, realize the recycling of ball blast, and control starts dust removal machine
103, the dust in shot blast room is removed, the pending workpiece 100 after Shot Blasting sends out shot blast room 5 via guide rail 2, smears lubrication
Drawing again is carried out after oil.
It should be noted that above example is only illustrating the technical solution of the utility model and unrestricted.Although ginseng
The utility model is described in detail according to preferred embodiment, it will be understood by those within the art that, can be to reality
Modified with new technical scheme or equivalent substitution, without departing from the scope of technical solutions of the utility model, it all should
Cover in right of the present utility model.
Claims (8)
- A kind of 1. deep drawing workpiece inter process surface processing device, it is characterised in that including：One framework, vertical to place, its top is provided with a crossbeam, and a supporting part is inscribed along horizontal mode in inside upper part；An at least guide rail, crossbeam bottom surface is arranged at along the cruciform bracing length direction, and one end extends to the side wall of framework one It is outside；Hanging component, it is hung on the guide rail, including a connector being slidably connected with guide rail, a driving connector edge Hang fitting and one end that the lifting motor of guide rail slip, one end are connected with the connector are connected with the fitting other end that hangs Suspension hook, suspension hook and hang fitting junction provided with one be used for drive suspension hook rotate rotation section；Suspension hook rotary components, it is set up on the frame support, including an electric rotating machine, one end and electric rotating machine output shaft connect The driving section connect, the driving section other end are rotatablely connected with the suspension hook rotation section；One shot blast room, it is arranged at along frame height direction in the framework below supporting part, bottom is provided with a funnel；One loading frame for loading pending workpiece, it is hung at the hanging component suspension hook other end, loading frame height and institute State shot blast room to be highly engaged, hanging component is lifted loading frame in shot blast room by suspension hook；Some shot-blasting machines, it is arranged at intervals on the outside of the shot blast room, ball blast mouth corresponds to the loading in the shot blast room respectively Frame；One conveying worm, it is horizontally disposed to correspond to the hopper outlet in the framework inside bottom, its charging aperture；One elevator, be vertically set up in it is described on the outside of the framework of the guide rail other end, provided with lifting motor, its Bottom feed mouth corresponds to the conveying worm discharging opening；One slag ball separator, the upper lateral part of elevator one being arranged at, charging aperture is corresponding with the elevator upper part discharge port, Discharging opening is connected by feed pipe with the shot-blasting machine charging door respectively；Electric-control system, lift motor, electric rotating machine, shot-blasting machine, conveying worm, elevator and slag ball separator with described respectively Electrical connection.
- A kind of 2. deep drawing workpiece inter process surface processing device according to claim 1, it is characterised in that the guide rail Quantity is two, is straight guide positioned at the framework inboard portion, positioned at framework Outboard Sections respectively to frame width direction two End is bent to form curved guide rail.
- A kind of 3. deep drawing workpiece inter process surface processing device according to claim 1, it is characterised in that the lifting Component rotation section is a follower, and accordingly, the suspension hook runner assembly driving section includes connecting with the electric rotating machine output shaft The drive and the coaxially connected driving wheel of the drive connect, the driving wheel engage with follower.
- A kind of 4. deep drawing workpiece inter process surface processing device according to claim 1, it is characterised in that the loading Frame includes a load lever and the loading disk being arranged at intervals at along the load lever length direction on the load lever, loads on disk Some poles for being used to place pending workpiece are set, and loading frame is connected by load lever with the suspension hook, and suspension hook rotation drives Loading frame rotates.
- A kind of 5. deep drawing workpiece inter process surface processing device according to claim 1, it is characterised in that the framework Outside is provided with a dust removal machine, and dust removal machine outlet is connected by a tracheae with the shot blast room lower inside, dust removal machine and the electricity Control system electrically connects.
- A kind of 6. deep drawing workpiece inter process surface processing device according to claim 1, it is characterised in that the ball blast Machine quantity is at least three, and a shot-blasting machine outlet is corresponding positioned at loading frame top, a shot-blasting machine outlet pair in the shot blast room Answer loading frame side, the corresponding loading frame bottom in a shot-blasting machine outlet.
- A kind of 7. deep drawing workpiece inter process surface processing device according to claim 6, it is characterised in that the ball blast Machine quantity is 4, and the shot-blasting machine quantity of the corresponding loading frame bottom is 2.
- A kind of 8. deep drawing workpiece inter process surface processing device according to claim 1 or 5 or 6, it is characterised in that institute State shot blast room and elevator opposite side is provided with door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720220637.0U CN206748242U (en) | 2017-03-08 | 2017-03-08 | A kind of deep drawing workpiece inter process surface processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720220637.0U CN206748242U (en) | 2017-03-08 | 2017-03-08 | A kind of deep drawing workpiece inter process surface processing device |
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| Publication Number | Publication Date |
|---|---|
| CN206748242U true CN206748242U (en) | 2017-12-15 |
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ID=60608954
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| CN201720220637.0U Active CN206748242U (en) | 2017-03-08 | 2017-03-08 | A kind of deep drawing workpiece inter process surface processing device |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108994739A (en) * | 2018-08-10 | 2018-12-14 | 西南交通大学 | A kind of No. 13 hitch Special-purpose peening machines |
| CN112157589A (en) * | 2020-09-02 | 2021-01-01 | 三联泵业股份有限公司 | Shot blasting machine for producing wear-resistant corrosion-resistant rubber-lined slurry pump |
| CN112481548A (en) * | 2020-09-02 | 2021-03-12 | 三联泵业股份有限公司 | Processing method for producing wear-resistant corrosion-resistant rubber-lined slurry pump |
-
2017
- 2017-03-08 CN CN201720220637.0U patent/CN206748242U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108994739A (en) * | 2018-08-10 | 2018-12-14 | 西南交通大学 | A kind of No. 13 hitch Special-purpose peening machines |
| CN112157589A (en) * | 2020-09-02 | 2021-01-01 | 三联泵业股份有限公司 | Shot blasting machine for producing wear-resistant corrosion-resistant rubber-lined slurry pump |
| CN112481548A (en) * | 2020-09-02 | 2021-03-12 | 三联泵业股份有限公司 | Processing method for producing wear-resistant corrosion-resistant rubber-lined slurry pump |
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