CN206747659U - A fully automatic double-head strip material machine - Google Patents
A fully automatic double-head strip material machine Download PDFInfo
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- CN206747659U CN206747659U CN201720345364.2U CN201720345364U CN206747659U CN 206747659 U CN206747659 U CN 206747659U CN 201720345364 U CN201720345364 U CN 201720345364U CN 206747659 U CN206747659 U CN 206747659U
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- 239000000463 material Substances 0.000 title abstract description 5
- 238000003801 milling Methods 0.000 claims abstract description 88
- 239000002828 fuel tank Substances 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 244000261422 Lysimachia clethroides Species 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract 2
- 238000004513 sizing Methods 0.000 abstract 2
- 230000001360 synchronised effect Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及铣床领域,尤其是一种全自动双头条料机。The utility model relates to the field of milling machines, in particular to a fully automatic double-head strip feeder.
背景技术Background technique
铣床(millingmachine)系主要指用铣刀在工件上加工多种表面的机床。通常铣刀旋转运动为主运动,工件(和)铣刀的移动为进给运动。它可以加工平面、沟槽,也可以加工各种曲面、齿轮等。铣床是用铣刀对工件进行铣削加工的机床。铣床除能铣削平面、沟槽、轮齿、螺纹和花键轴外,还能加工比较复杂的型面,效率较刨床高,在机械制造和修理部门得到广泛应用。Milling machine (milling machine) mainly refers to a machine tool that uses a milling cutter to process various surfaces on a workpiece. Usually the rotation of the milling cutter is the main movement, and the movement of the workpiece (and) the milling cutter is the feed movement. It can process planes, grooves, various curved surfaces, gears, etc. A milling machine is a machine tool that uses a milling cutter to mill a workpiece. In addition to milling planes, grooves, gear teeth, threads and spline shafts, milling machines can also process more complex profiles, with higher efficiency than planers, and are widely used in machinery manufacturing and repair departments.
铣床是一种用途广泛的机床,在铣床上可以加工平面(水平面、垂直面)、沟槽(键槽、T形槽、燕尾槽等)、分齿零件(齿轮、花键轴、链轮)、螺旋形表面(螺纹、螺旋槽)及各种曲面。此外,还可用于对回转体表面、内孔加工及进行切断工作等。铣床在工作时,工件装在工作台上或分度头等附件上,铣刀旋转为主运动,辅以工作台或铣头的进给运动,工件即可获得所需的加工表面。由于是多刃断续切削,因而铣床的生产率较高。简单来说,铣床可以对工件进行铣削、钻削和镗孔加工的机床。A milling machine is a machine tool with a wide range of uses. It can process planes (horizontal planes, vertical planes), grooves (key slots, T-shaped slots, dovetail slots, etc.), toothed parts (gears, spline shafts, sprockets), Spiral surface (thread, spiral groove) and various curved surfaces. In addition, it can also be used to process the surface and inner hole of the rotating body and perform cutting work. When the milling machine is working, the workpiece is installed on the worktable or the accessories such as the indexing head. The main movement of the milling cutter is the rotation, supplemented by the feed movement of the worktable or the milling head, and the workpiece can obtain the required processing surface. Due to the multi-blade intermittent cutting, the productivity of the milling machine is high. Simply put, a milling machine is a machine tool that can mill, drill and bore a workpiece.
现有技术中,对于需要双面加工的工件来说,单铣头的机床需要两次加工,效率较低,并且会降低加工精度。In the prior art, for a workpiece that needs to be processed on both sides, the machine tool with a single milling head needs to process twice, which has low efficiency and reduces processing accuracy.
实用新型内容Utility model content
本实用新型旨在提供一种设计两个铣头,加工效率高,加工精度高的双头铣条料机。The utility model aims to provide a double-head strip milling machine with two milling heads, high processing efficiency and high processing precision.
为实现上述目的,本实用新型提供如下技术方案:一种全自动双头条料机,包括双头铣机构,所述双头铣机构包括两个对称设置的侧铣头,侧铣头底部安装在铣头滑座顶部,铣头滑座的底部安装在铣头底座顶部的线轨上,铣头滑座与铣头底座之间设有铣头丝杆,铣头丝杆的前端安装从动同步轮,从动同步轮通过皮带连接主动同步轮,主动同步轮安装在伺服电机的输出轴上,伺服电机设于机架左端;侧铣头靠近机架中轴线的一侧设有排削机,排削机包括螺旋杆和减速马达,减速马达的输出轴连接螺旋杆;两个侧铣头之间的机架上设有工作台,工作台顶部设有数个等高垫铁;等高垫铁顶部设有龙门架,龙门架的前端套在龙门架立柱上,龙门架立柱的底部安装在立柱滑座内,立柱滑座的底部安装在机架上;龙门架内安装三个等距分布的油缸,油缸的底部设置油缸伸缩杆,油缸伸缩杆的底部设有万向头,油缸的侧面通过连接板与龙门架连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a fully automatic double-head strip material machine, including a double-head milling mechanism, the double-head milling mechanism includes two symmetrically arranged side milling heads, and the bottom of the side milling heads is installed on the The top of the milling head slide seat, the bottom of the milling head slide seat is installed on the line rail on the top of the milling head base, the milling head screw is installed between the milling head slide seat and the milling head base, and the front end of the milling head screw is installed with a driven synchronous The driven synchronous wheel is connected to the active synchronous wheel through the belt, the active synchronous wheel is installed on the output shaft of the servo motor, and the servo motor is installed at the left end of the frame; the side milling head near the central axis of the frame is equipped with a cutting machine. The milling machine includes a screw rod and a geared motor, the output shaft of the geared motor is connected to the screw rod; a worktable is provided on the frame between the two side milling heads, and several contour pads are arranged on the top of the table; contour pads There is a gantry frame on the top, the front end of the gantry frame is set on the gantry column, the bottom of the gantry column is installed in the column slide seat, and the bottom of the column slide seat is installed on the frame; three equidistant distributions are installed in the gantry frame. Oil cylinder, the bottom of the oil cylinder is provided with an oil cylinder telescopic rod, the bottom of the oil cylinder telescopic rod is provided with a universal head, and the side of the oil cylinder is connected with the gantry through a connecting plate.
作为本实用新型的进一步方案:所述铣头丝杆通过轴承座安装在工作台上。As a further solution of the present invention: the milling head screw is installed on the workbench through the bearing seat.
作为本实用新型的进一步方案:所述龙门架立柱与龙门架之间设有导套。As a further solution of the utility model: a guide sleeve is provided between the column of the gantry frame and the gantry frame.
作为本实用新型的进一步方案:所述连接板呈L型,一边连接油缸,另一边设于龙门架的外侧,且顶部设有两个滚轮,滚轮通过滚轮固定轴连接连接板。As a further solution of the utility model: the connecting plate is L-shaped, one side is connected to the oil cylinder, and the other side is arranged on the outside of the gantry, and the top is provided with two rollers, and the rollers are connected to the connecting plate through the fixed shaft of the rollers.
作为本实用新型的进一步方案:所述机架右侧的侧铣头顶部设有两个校准座,校准座的左端设有定位挡板、定位挡板连接定位油缸的伸缩杆,定位油缸设于校准座内,校准座内还设有定位棒,定位棒的左端连接定位挡板,右端贯穿校准座。As a further solution of the utility model: the top of the side milling head on the right side of the frame is provided with two calibration seats, the left end of the calibration seat is provided with a positioning baffle, and the positioning baffle is connected to the telescopic rod of the positioning cylinder, and the positioning cylinder is located on In the calibration seat, a positioning rod is also arranged in the calibration seat, the left end of the positioning rod is connected to the positioning baffle, and the right end runs through the calibration seat.
作为本实用新型的进一步方案:所述侧铣头靠近工作台的一侧设有刀盘。As a further solution of the present invention: a cutter head is provided on the side of the side milling head close to the workbench.
作为本实用新型的进一步方案:所述龙门架的前端套在固定立柱上。As a further solution of the utility model: the front end of the gantry is sleeved on the fixed column.
作为本实用新型的进一步方案:所述机架的后端设有油箱固定架,油箱固定架上安装液压站,油箱固定架左侧安装延长板,延长板上安装电箱支撑架,电箱支撑架上安装吊箱,吊箱顶部安装吊杆,吊杆通过吊杆座连接电箱。As a further solution of the utility model: the rear end of the frame is provided with a fuel tank fixing frame, a hydraulic station is installed on the fuel tank fixing frame, an extension plate is installed on the left side of the fuel tank fixing frame, an electric box support frame is installed on the extension plate, and the electric box supports A suspension box is installed on the frame, a suspender is installed on the top of the suspension box, and the suspender is connected to the electric box through the suspender seat.
与现有技术相比,本实用新型的有益效果是:该双头铣条料机设计两个铣头,同时完成工件的双面加工,加工效率高,加工精度高,值得大力推广。Compared with the prior art, the beneficial effect of the utility model is that the double-head strip milling machine is designed with two milling heads, and simultaneously completes the double-sided processing of the workpiece, with high processing efficiency and high processing precision, and is worthy of vigorous promotion.
附图说明Description of drawings
图1为本实用新型的爆炸图。Fig. 1 is an exploded diagram of the utility model.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1,本实用新型实施例中,一种全自动双头条料机,包括双头铣机构,所述双头铣机构包括两个对称设置的侧铣头1,侧铣头1底部安装在铣头滑座2顶部,铣头滑座2的底部安装在铣头底座3顶部的线轨上,铣头滑座2与铣头底座3之间设有铣头丝杆4,铣头丝杆4的前端安装从动同步轮5,从动同步轮5通过皮带连接主动同步轮,主动同步轮安装在伺服电机6的输出轴上,伺服电机6设于机架100左端;侧铣头1靠近机架100中轴线的一侧设有排削机,排削机包括螺旋杆7和减速马达8,减速马达8的输出轴连接螺旋杆7;Please refer to Fig. 1, in the utility model embodiment, a kind of full-automatic double-head strip material machine comprises double-head milling mechanism, and described double-head milling mechanism comprises two symmetrically arranged side milling heads 1, and the bottom of side milling head 1 is installed On the top of the milling head slide 2, the bottom of the milling head slide 2 is installed on the line rail on the top of the milling head base 3, and the milling head screw 4 is arranged between the milling head slide 2 and the milling head base 3. The front end of bar 4 is equipped with driven synchronous wheel 5, driven synchronous wheel 5 is connected active synchronous wheel by belt, and active synchronous wheel is installed on the output shaft of servo motor 6, and servo motor 6 is arranged at frame 100 left ends; Side milling head 1 One side near the central axis of the frame 100 is provided with a cutting machine, the cutting machine includes a screw rod 7 and a reduction motor 8, and the output shaft of the reduction motor 8 is connected to the screw rod 7;
两个侧铣头1之间的机架100上设有工作台9,工作台9顶部设有数个等高垫铁10;等高垫铁10顶部设有龙门架11,龙门架11的前端套在龙门架立柱12上,龙门架立柱12的底部安装在立柱滑座13内,立柱滑座13的底部安装在机架100上;龙门架11内安装三个等距分布的油缸14,油缸14的底部设置油缸伸缩杆,油缸伸缩杆的底部设有万向头15,油缸14的侧面通过连接板16与龙门架11连接。A workbench 9 is arranged on the frame 100 between the two side milling heads 1, and several contour shims 10 are arranged on the top of the workbench 9; On the gantry column 12, the bottom of the gantry column 12 is installed in the column slide seat 13, and the bottom of the column slide seat 13 is installed on the frame 100; three equidistantly distributed oil cylinders 14 are installed in the gantry frame 11. The bottom of the oil cylinder telescopic rod is provided with a universal head 15, and the side of the oil cylinder 14 is connected with the gantry 11 by a connecting plate 16.
上述,铣头丝杆4通过轴承座安装在工作台9上。As mentioned above, the milling head screw 4 is installed on the workbench 9 through the bearing seat.
上述,龙门架立柱12与龙门架11之间设有导套。As mentioned above, a guide sleeve is provided between the gantry column 12 and the gantry 11 .
上述,连接板16呈L型,一边连接油缸14,另一边设于龙门架11的外侧,且顶部设有两个滚轮,滚轮通过滚轮固定轴连接连接板16。As mentioned above, the connecting plate 16 is L-shaped, one side is connected to the oil cylinder 14, and the other side is arranged on the outside of the gantry 11, and the top is provided with two rollers, and the rollers are connected to the connecting plate 16 through the roller fixed shaft.
上述,机架100右侧的侧铣头1顶部设有两个校准座17,校准座17的左端设有定位挡板18、定位挡板18连接定位油缸的伸缩杆,定位油缸设于校准座17内,校准座17内还设有定位棒,定位棒的左端连接定位挡板18,右端贯穿校准座17。As mentioned above, the top of the side milling head 1 on the right side of the frame 100 is provided with two calibration seats 17, the left end of the calibration seat 17 is provided with a positioning baffle 18, and the positioning baffle 18 is connected to the telescopic rod of the positioning oil cylinder, and the positioning oil cylinder is located on the calibration seat In 17, a positioning rod is also arranged in the calibration seat 17, the left end of the positioning rod is connected to the positioning baffle plate 18, and the right end runs through the calibration seat 17.
定位油缸带动定位挡板18移动完成定位。The positioning oil cylinder drives the positioning baffle plate 18 to move and complete the positioning.
上述,侧铣头1靠近工作台9的一侧设有刀盘21。As mentioned above, the side milling head 1 near the worktable 9 is provided with a cutter head 21 .
上述,龙门架11的前端套在固定立柱上。As mentioned above, the front end of the portal frame 11 is sleeved on the fixed column.
上述,机架100的后端设有油箱固定架31,油箱固定架31上安装液压站32,油箱固定架31左侧安装延长板,延长板上安装电箱34支撑架,电箱34支撑架上安装吊箱33,吊箱33顶部安装吊杆,吊杆通过吊杆座连接电箱34。Above-mentioned, the rear end of frame 100 is provided with fuel tank fixed frame 31, and hydraulic station 32 is installed on fuel tank fixed frame 31, and extension plate is installed on the left side of fuel tank fixed frame 31, and electric box 34 support frames are installed on the extension plate, and electric box 34 support frames Suspension box 33 is installed on the suspension box 33 tops and suspension rod is installed, and suspension rod connects electric box 34 by suspension rod seat.
本实用新型的结构特点及其工作原理:伺服电机6通过带传动机构连接铣头丝杆4,铣头丝杆4带动铣头滑座2以及侧铣头1沿铣头底座3滑动;The structural features and working principle of the utility model: the servo motor 6 is connected to the milling head screw 4 through the belt transmission mechanism, and the milling head screw 4 drives the milling head slide seat 2 and the side milling head 1 slides along the milling head base 3;
排削机通过减速马达8带动螺旋杆7,完成排削;The cutting machine drives the screw rod 7 through the reduction motor 8 to complete the cutting;
至于侧铣头1的原理为现有技术,在此不作赘述。As for the principle of the side milling head 1, it is a prior art, and will not be repeated here.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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