CN206737431U - A kind of concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete - Google Patents

A kind of concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete Download PDF

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Publication number
CN206737431U
CN206737431U CN201720544213.XU CN201720544213U CN206737431U CN 206737431 U CN206737431 U CN 206737431U CN 201720544213 U CN201720544213 U CN 201720544213U CN 206737431 U CN206737431 U CN 206737431U
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China
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steel pipe
check valve
concrete
pass
covered
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Expired - Fee Related
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CN201720544213.XU
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Chinese (zh)
Inventor
霍发明
谢霞
郭利
佘建浩
李波
焦立颖
高军
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Xinyang Traffic Basic Construction Quality Inspection And Supervision Quota Station
Xixian County Highway Administration
Research Institute of Highway Ministry of Transport
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Xinyang Traffic Basic Construction Quality Inspection And Supervision Quota Station
Xixian County Highway Administration
Research Institute of Highway Ministry of Transport
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Abstract

The utility model discloses a kind of concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete, including being covered on steel pipe, steel pipe main body, automatic check valve and delivery pump, the lower end of the steel pipe main body is connected by welding with steel pipe feeding mouth, and steel pipe feeding mouth is connected with Manual check valve, the automatic check valve is arranged on the right side of Manual check valve by conveyance conduit, and the right side of automatic check valve is provided with quick union by conveyance conduit, the delivery pump is arranged on the right side of quick union by conveyance conduit, and the lower section of delivery pump is connected by fixing bolt with conveying pump holder.Concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete, which is provided with steel pipe, to be covered, play a part of sealing the upper end of steel pipe main body, quick union is set, play and facilitate connection between conveyance conduit, save the effect of working time, pressure sensor is set, the size of steel pipe body interior pressure value can be detected.

Description

一种钢管混凝土顶升法施工混凝土输送装置Concrete conveying device for steel pipe concrete jacking method construction

技术领域technical field

本实用新型涉及混凝土输送装置技术领域,具体为一种钢管混凝土顶升法施工混凝土输送装置。The utility model relates to the technical field of concrete conveying devices, in particular to a concrete conveying device for steel pipe concrete jacking method construction.

背景技术Background technique

钢管柱混凝土顶升法施工工艺是利用混凝土输送泵的泵送压力将自密实混凝土从钢管柱底部灌入,直至注满整根钢管柱的一种混凝土免振捣施工方法,采用这种方法虽然节约工期,不影响钢结构系统的安装进度,但在混凝土浇注时容易造成两种质量缺陷,一种是钢管柱内的混凝土浇注未满,且达不到设计及规范要求的密实度,另一种是钢管柱内混凝土浇注满后没有及时停泵,造成钢管柱端头焊缝处被胀破,存在极大的安全隐患。The construction technology of steel pipe column concrete jacking method is to use the pumping pressure of the concrete delivery pump to pour self-compacting concrete from the bottom of the steel pipe column until the whole steel pipe column is filled with a concrete vibration-free construction method. It saves the construction period and does not affect the installation progress of the steel structure system, but it is easy to cause two quality defects when pouring concrete. One is that the concrete pouring in the steel pipe column is not full, and the compactness required by the design and specifications is not met, and the other is The second is that the pump was not stopped in time after the concrete in the steel pipe column was poured, which caused the weld at the end of the steel pipe column to burst, posing a great safety hazard.

实用新型内容Utility model content

本实用新型的目的在于提供一种钢管混凝土顶升法施工混凝土输送装置,以解决上述背景技术中提出的现有的钢管柱混凝土顶升法施工时易产生浇筑未满的质量问题和防止过多灌入造成钢管柱焊缝破裂发生安全隐患的问题。The purpose of this utility model is to provide a concrete delivery device for steel pipe concrete jacking method construction, to solve the quality problem that the existing steel pipe column concrete jacking method proposed in the above background technology is easy to produce insufficient pouring quality problems and to prevent excessive pouring. The pouring causes the steel pipe column weld crack to cause safety hazards.

为实现上述目的,本实用新型提供如下技术方案:一种钢管混凝土顶升法施工混凝土输送装置,包括钢管上封盖、钢管主体、自动止回阀和输送泵,所述钢管上封盖的顶端外表通过固定螺栓与信号发射器相连接,且钢管上封盖的下端通过焊接与上固定钢板相连接,所述钢管上封盖的内部管壁内通过镶嵌与压力传感器相连接,且上固定钢板下方设置有密封橡胶圈,所述钢管主体的上端通过焊接与下固定钢板相连接,且下固定钢板通过固定螺栓与上固定钢板相连接,所述钢管主体的下端通过焊接与钢管入料口相连接,且钢管入料口与手动止回阀相连接,所述自动止回阀通过输送管道设置在手动止回阀的右侧,且自动止回阀的右侧通过输送管道设置有快接接头,所述输送泵通过输送管道安装在快接接头的右侧,且输送泵的下方通过固定螺栓与输送泵支座相连接,所述输送泵的外表面通过固定螺栓与信号接收报警器相连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a concrete delivery device for steel pipe concrete jacking construction, including a steel pipe upper cover, a steel pipe main body, an automatic check valve and a delivery pump, and the top end of the steel pipe upper cover The outer surface is connected with the signal transmitter through fixing bolts, and the lower end of the upper cover of the steel pipe is connected with the upper fixed steel plate through welding, and the inner wall of the upper cover of the steel pipe is connected with the pressure sensor through inlaying, and the upper fixed steel plate A sealing rubber ring is provided below, the upper end of the steel pipe body is connected to the lower fixed steel plate by welding, and the lower fixed steel plate is connected to the upper fixed steel plate by fixing bolts, and the lower end of the steel pipe body is connected to the steel pipe inlet by welding. connected, and the steel pipe feed port is connected with the manual check valve, the automatic check valve is set on the right side of the manual check valve through the delivery pipeline, and the right side of the automatic check valve is provided with a quick-connect joint through the delivery pipeline , the delivery pump is installed on the right side of the quick-connect joint through the delivery pipeline, and the lower part of the delivery pump is connected with the delivery pump support through fixing bolts, and the outer surface of the delivery pump is connected with the signal receiving alarm through fixing bolts .

优选的,所述钢管上封盖的内部为中空结构,且钢管上封盖的内部均匀分布有压力传感器。Preferably, the inside of the upper cover of the steel pipe is a hollow structure, and the inside of the upper cover of the steel pipe is evenly distributed with pressure sensors.

优选的,所述快接接头为防水密封连接,且快接接头的内孔直径小于输送管道的管口直径。Preferably, the quick-connect joint is waterproof and sealed, and the diameter of the inner hole of the quick-connect joint is smaller than the diameter of the mouth of the delivery pipeline.

优选的,所述固定螺栓一共设置有四个,且固定螺栓呈矩形结构。Preferably, there are four fixing bolts in total, and the fixing bolts have a rectangular structure.

优选的,所述密封橡胶圈形状为圆环结构,且密封橡胶圈与上固定钢板为平行安装。Preferably, the shape of the sealing rubber ring is a ring structure, and the sealing rubber ring is installed parallel to the upper fixing steel plate.

与现有技术相比,本实用新型的有益效果是:该钢管混凝土顶升法施工混凝土输送装置设置有钢管上封盖,起到对钢管主体的上端进行密封的作用,设置手动止回阀,起到在自动止回阀不能自动关闭时,可采取人工对输送管道进行关闭,防止混凝土倒流,设置自动止回阀,起到当钢管主体内部混凝土浇筑满时,可自动对输送管道进行关闭,设置快接接头,起到方便输送管道之间的连接,节省工作时间的作用,设置上固定钢板,起到上固定钢板与下固定钢板通过固定螺栓连接,使钢管上封盖与钢管主体相连接的作用,设置信号发射器,起到将钢管主体内部混凝土的压力大小发送给信号接收报警器,信号接收报警器可根据接收到混凝土的压力值进行判断,是否要报警关闭自动止回阀和输送泵,设置压力传感器,起到检测钢管主体内部压力值的大小,防止钢管主体内的压力过大发生危险,设置密封橡胶圈,起到对钢管上封盖与钢管主体密封连接的作用。Compared with the prior art, the beneficial effect of the utility model is that: the concrete conveying device of the steel pipe concrete jacking method is provided with a steel pipe upper cover, which plays the role of sealing the upper end of the steel pipe main body, and a manual check valve is provided, When the automatic check valve cannot be closed automatically, the delivery pipeline can be closed manually to prevent the concrete from flowing backwards. An automatic check valve can be installed to automatically close the delivery pipeline when the concrete inside the steel pipe body is full. The quick-connect joint is set to facilitate the connection between the pipelines and save working time. The upper fixed steel plate is set to connect the upper fixed steel plate and the lower fixed steel plate through fixed bolts, so that the upper cover of the steel pipe is connected with the main body of the steel pipe The role of the signal transmitter is set up to send the pressure of the concrete inside the main body of the steel pipe to the signal receiving alarm. The signal receiving alarm can judge according to the pressure value of the received concrete, whether to alarm to close the automatic check valve and convey The pump is equipped with a pressure sensor to detect the internal pressure value of the steel pipe body to prevent the danger of excessive pressure in the steel pipe body. A sealing rubber ring is provided to seal the connection between the upper cover of the steel pipe and the steel pipe body.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;

图2为本实用新型俯视结构示意图;Fig. 2 is a schematic view of the structure of the utility model;

图3为本实用新型A点放大结构示意图。Fig. 3 is the schematic diagram of enlarged structure of point A of the utility model.

图中:1、钢管上封盖,2、钢管主体,3、手动止回阀,4、自动止回阀,5、快接接头,6、输送管道,7、输送泵,8、输送泵支座,9、信号发射器,10、固定螺栓,11、上固定钢板,12、信号接收报警器,13、压力传感器,14、钢管入料口,15、下固定钢板,16、密封橡胶圈。In the figure: 1. The upper cover of the steel pipe, 2. The main body of the steel pipe, 3. The manual check valve, 4. The automatic check valve, 5. The quick connector, 6. The delivery pipeline, 7. The delivery pump, 8. The delivery pump support Seat, 9, signal transmitter, 10, fixed bolt, 11, upper fixed steel plate, 12, signal receiving alarm, 13, pressure sensor, 14, steel pipe feeding port, 15, lower fixed steel plate, 16, sealing rubber ring.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-3,本实用新型提供一种技术方案:一种钢管混凝土顶升法施工混凝土输送装置,包括钢管上封盖1、钢管主体2、自动止回阀4和输送泵7,钢管上封盖1的顶端外表通过固定螺栓10与信号发射器9相连接,且钢管上封盖1的下端通过焊接与上固定钢板11相连接,钢管上封盖1的内部为中空结构,且钢管上封盖1的内部均匀分布有压力传感器13,设置钢管上封盖1起到对钢管主体2的上端进行密封的作用,设置压力传感器13起到检测钢管主体2内部压力值的大小,防止钢管主体2内的压力过大发生危险,钢管上封盖1的内部管壁内通过镶嵌与压力传感器13相连接,且上固定钢板11下方设置有密封橡胶圈16,密封橡胶圈16形状为圆环结构,且密封橡胶圈16与上固定钢板11为平行安装,设置密封橡胶圈16起到对钢管上封盖1与钢管主体2密封连接的作用,钢管主体2的上端通过焊接与下固定钢板15相连接,且下固定钢板15通过固定螺栓10与上固定钢板11相连接,钢管主体2的下端通过焊接与钢管入料口14相连接,且钢管入料口14与手动止回阀3相连接,自动止回阀4通过输送管道6设置在手动止回阀3的右侧,且自动止回阀4的右侧通过输送管道6设置有快接接头5,快接接头5为防水密封连接,且快接接头5的内孔直径小于输送管道6的管口直径,设置快接接头5起到方便输送管道6之间的连接,节省工作时间的作用,输送泵7通过输送管道6安装在快接接头5的右侧,且输送泵7的下方通过固定螺栓与输送泵支座8相连接,输送泵7的外表面通过固定螺栓10与信号接收报警器12相连接,固定螺栓10一共设置有四个,且固定螺栓10呈矩形结构,设置固定螺栓10起到使钢管上封盖1与钢管主体2紧固连接的作用。Please refer to Figures 1-3, the utility model provides a technical solution: a concrete conveying device for steel pipe concrete jacking construction, including a steel pipe upper cover 1, a steel pipe main body 2, an automatic check valve 4 and a delivery pump 7, a steel pipe The top surface of the upper cover 1 is connected with the signal transmitter 9 through the fixing bolt 10, and the lower end of the upper cover 1 of the steel pipe is connected with the upper fixed steel plate 11 by welding, and the inside of the upper cover 1 of the steel tube is a hollow structure, and the steel tube The inside of the upper cover 1 is evenly distributed with pressure sensors 13. The upper cover 1 of the steel pipe is set to seal the upper end of the steel pipe main body 2. The pressure sensor 13 is set to detect the internal pressure value of the steel pipe main body 2 to prevent the steel pipe from The pressure in the main body 2 is too high to cause danger. The inner pipe wall of the upper cover 1 of the steel pipe is connected with the pressure sensor 13 through inlaying, and a sealing rubber ring 16 is arranged under the upper fixed steel plate 11, and the sealing rubber ring 16 is in the shape of a ring structure, and the sealing rubber ring 16 is installed in parallel with the upper fixed steel plate 11, the sealing rubber ring 16 is set to play the role of sealing connection between the upper cover 1 of the steel pipe and the steel pipe main body 2, and the upper end of the steel pipe main body 2 is welded to the lower fixed steel plate 15 The lower fixed steel plate 15 is connected with the upper fixed steel plate 11 through the fixed bolt 10, the lower end of the steel pipe body 2 is connected with the steel pipe inlet 14 by welding, and the steel pipe inlet 14 is connected with the manual check valve 3 , the automatic check valve 4 is arranged on the right side of the manual check valve 3 through the delivery pipeline 6, and the right side of the automatic check valve 4 is provided with a quick-connect joint 5 through the delivery pipeline 6, and the quick-connect joint 5 is a waterproof and sealed connection, And the diameter of the inner hole of the quick-connect joint 5 is smaller than the nozzle diameter of the delivery pipeline 6, and the quick-connect joint 5 is set to facilitate the connection between the delivery pipeline 6 and save working time. Connect the right side of the joint 5, and the bottom of the delivery pump 7 is connected with the delivery pump support 8 through the fixing bolt, the outer surface of the delivery pump 7 is connected with the signal receiving alarm 12 through the fixing bolt 10, and the fixing bolt 10 is provided with a total of There are four, and the fixing bolts 10 have a rectangular structure, and the setting of the fixing bolts 10 plays the role of fastening the upper cover 1 of the steel pipe and the main body 2 of the steel pipe.

工作原理:在使用该钢管混凝土顶升法施工混凝土输送装置时,先检查钢管主体2的各结构是否完好,检查完毕后,将输送泵7进行通电,输送泵7经混凝土通过输送管道6经过自动止回阀4和手动止回阀3传送给钢管入料口14,进而使混凝土进入到钢管主体2的内部,当混凝土到达钢管上封盖1时,钢管上封盖1内部的压力传感器13就会检测到混凝土的压力,并实时发送给信号接收报警器12,信号接收报警器12可根据接收到混凝土的压力值进行判断,是否需要报警关闭自动止回阀4和输送泵7,若自动止回阀4无法自行关闭,可通过人工对手动止回阀3进行关闭,防止混凝土的回流,以上为本钢管混凝土顶升法施工混凝土输送装置的使用过程。Working principle: When using the steel pipe concrete jacking method to construct the concrete conveying device, first check whether the structures of the steel pipe main body 2 are intact. The check valve 4 and the manual check valve 3 are sent to the steel pipe feed port 14, and then the concrete enters the inside of the steel pipe main body 2. When the concrete reaches the upper cover 1 of the steel pipe, the pressure sensor 13 inside the upper cover 1 of the steel pipe is activated. Can detect the pressure of concrete, and send to the signal receiving alarm 12 in real time, the signal receiving alarm 12 can judge according to the pressure value of the concrete received, whether it is necessary to alarm and close the automatic check valve 4 and the delivery pump 7, if the automatic check valve 4 The return valve 4 cannot be closed by itself, and the manual check valve 3 can be closed manually to prevent the backflow of concrete. The above is the use process of the concrete conveying device constructed by the concrete-filled steel pipe jacking method.

尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.

Claims (5)

1. covered on a kind of construction of concrete filled steel tube jack-block appts. for transferring ready-mixed concrete, including steel pipe(1), steel pipe main body(2), from Dynamic check-valves(4)And delivery pump(7), it is characterised in that:Covered on the steel pipe(1)Top appearance pass through fixing bolt(10) With signal projector(9)It is connected, and is covered on steel pipe(1)Lower end pass through welding with upper fixation steel plate(11)It is connected, institute State and covered on steel pipe(1)Inner pipe wall in by inlaying and pressure sensor(13)It is connected, and upper fixation steel plate(11)Under Side is provided with sealing rubber ring(16), the steel pipe main body(2)Upper end pass through welding with lower fixation steel plate(15)It is connected, and Lower fixation steel plate(15)Pass through fixing bolt(10)With upper fixation steel plate(11)It is connected, the steel pipe main body(2)Lower end lead to Cross welding and steel pipe feeding mouth(14)It is connected, and steel pipe feeding mouth(14)With Manual check valve(3)It is connected, the auto-stopping Return valve(4)Pass through conveyance conduit(6)It is arranged on Manual check valve(3)Right side, and automatic check valve(4)Right side pass through conveying Pipeline(6)It is provided with quick union(5), the delivery pump(7)Pass through conveyance conduit(6)Installed in quick union(5)Right side, And delivery pump(7)Lower section pass through fixing bolt with conveying pump holder(8)It is connected, the delivery pump(7)Outer surface pass through Fixing bolt(10)Alarm is received with signal(12)It is connected.
A kind of 2. concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete according to claim 1, it is characterised in that:Institute State and covered on steel pipe(1)Inside be hollow structure, and covered on steel pipe(1)Inner homogeneous pressure sensor is distributed with (13).
A kind of 3. concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete according to claim 1, it is characterised in that:Institute State quick union(5)Connected for waterproof sealing, and quick union(5)Diameter of bore be less than conveyance conduit(6)Nozzle diameter.
A kind of 4. concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete according to claim 1, it is characterised in that:Institute State fixing bolt(10)Four, and fixing bolt are provided with altogether(10)It is in rectangular configuration.
A kind of 5. concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete according to claim 1, it is characterised in that:Institute State sealing rubber ring(16)It is shaped as circular ring structure, and sealing rubber ring(16)With upper fixation steel plate(11)For parallel installation.
CN201720544213.XU 2017-05-17 2017-05-17 A kind of concrete filled steel tube jack-block construction appts. for transferring ready-mixed concrete Expired - Fee Related CN206737431U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112880614A (en) * 2021-01-18 2021-06-01 中国建筑第八工程局有限公司 Method and device for monitoring pouring height of concrete filled steel tubular column
CN117403890A (en) * 2023-10-31 2024-01-16 陕西建工集团股份有限公司 A pumping and jacking construction method for steel tube concrete columns

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112880614A (en) * 2021-01-18 2021-06-01 中国建筑第八工程局有限公司 Method and device for monitoring pouring height of concrete filled steel tubular column
CN117403890A (en) * 2023-10-31 2024-01-16 陕西建工集团股份有限公司 A pumping and jacking construction method for steel tube concrete columns

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Granted publication date: 20171212

Termination date: 20180517