CN206731861U - A kind of cold-bending forming machine - Google Patents
A kind of cold-bending forming machine Download PDFInfo
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- CN206731861U CN206731861U CN201720207954.9U CN201720207954U CN206731861U CN 206731861 U CN206731861 U CN 206731861U CN 201720207954 U CN201720207954 U CN 201720207954U CN 206731861 U CN206731861 U CN 206731861U
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Abstract
Description
技术领域technical field
本实用新型涉及钢板成型设备领域,特别涉及一种冷弯成型机。The utility model relates to the field of steel plate forming equipment, in particular to a cold bending forming machine.
背景技术Background technique
型钢的生产过程一般都将放置在放料架上的卷材经过冷弯成型机中的多道成型压辊后形成特定断面的型材,然后经过切割机切割成适当的长度,以供生产中使用。In the production process of section steel, the coil placed on the discharge rack is generally formed into a section of a specific section through the multi-channel forming rollers in the cold bending forming machine, and then cut into an appropriate length by a cutting machine for use in production .
在冷弯成型机的设计中,主机进料口处一般都设置有进料导向机构。工作时,原材料板材两侧经左右导向后进入主机,使原材料板材与辊压成型系统保持正确位置,其具有以下特点:适用多种原材料板材板宽,可以导正板进入主机的位置。In the design of the cold roll forming machine, a feed guide mechanism is generally provided at the feed inlet of the main machine. When working, the two sides of the raw material plate are guided left and right and then enter the main machine, so that the raw material plate and the roll forming system maintain the correct position. It has the following characteristics: it is suitable for various raw material plate widths, and can guide the position of the plate entering the main machine.
现有的导向装置包括有安装座,安装座上方设置两端螺纹方向相反的丝杆,丝杆两端上设置有贯穿丝杆安装的导向板,当要调节宽度时,转动丝杆时两个安装板同时移动,实现宽度的调节,该种结构的设置对丝杆精度的要求比较高,使得丝杆加工困难,成本高。The existing guiding device includes a mounting seat, a screw rod with opposite thread directions at both ends is arranged above the mounting seat, and guide plates installed through the screw rod are arranged on both ends of the screw rod. When the width is to be adjusted, when the screw rod is turned, two The mounting plate moves at the same time to realize the adjustment of the width. The setting of this structure has relatively high requirements on the precision of the screw rod, which makes the processing of the screw rod difficult and the cost is high.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种冷弯成型机,其在实现板材定位时操作简单,定位准确,而且成本合理。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a cold bending forming machine, which is easy to operate, accurate in positioning and reasonable in cost when realizing plate positioning.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the utility model is achieved through the following technical solutions:
一种冷弯成型机,包括型钢依次经过的导向定位装置和主机,所述导向定位装置包括有设置在主机两侧的安装座,所述安装座间平行设置有两根导向轴,所述导向轴上设置有可沿导向轴滑移的限位挡块,所述两侧的安装座上均设置有贯穿限位挡块的丝杆,转动丝杆带动限位挡块沿导向轴滑移。A cold roll forming machine, comprising a guiding and positioning device through which section steel passes sequentially and a main machine, the guiding and positioning device includes mounting seats arranged on both sides of the main machine, two guiding shafts are arranged in parallel between the mounting seats, and the guiding and positioning device The shaft is provided with a limit block that can slide along the guide shaft, and the mounting seats on both sides are provided with screw rods that pass through the limit block, and the rotation of the screw rod drives the limit block to slide along the guide shaft.
通过上述技术方案,使用时型钢经过导向机构进入至主机进行造型,然而实际将中存在宽度不同的卷钢,所以需要对卷钢的移动方向进行限定,避免卷钢在经过主机时方向不一致造成的废料,然后设置的限位挡块能够在使用时向导向轴的中心方向滑移从而与卷钢的一侧抵触,而卷钢的另一侧与靠近安装座一侧的限位挡块抵触,而靠近安装座一侧的限位挡块是与安装座抵触的,则较之卷钢通过中间的设置的结构卷钢通过一侧的设置能够使得导向机构对卷钢的导向定位更加准确,安装座的一侧和限位滑块均能起到导向的作用效果,导向准确,则生产出来的型钢的质量优良,而且限位挡块分别安装在不同的丝杆上,则对丝杆加工比较简单,而在使用时调节精度比较高。Through the above-mentioned technical solution, the shaped steel passes through the guide mechanism and enters the main machine for molding. However, there will be coil steel with different widths in the actual process, so it is necessary to limit the moving direction of the coil steel to avoid the inconsistency of the direction of the coil steel when passing the main machine. Scrap, then the set limit stopper can slide toward the center of the guide shaft during use to interfere with one side of the coil steel, while the other side of the coil steel conflicts with the limit stopper near the side of the mounting seat, The limit stop near the side of the mounting seat is in conflict with the mounting seat. Compared with the structure in which the coil steel passes through the middle, the coil steel passes through one side, which can make the guiding mechanism of the coil steel more accurate. Both the side of the seat and the limit slider can play a guiding role. If the guide is accurate, the quality of the produced steel is good, and the limit stops are installed on different screw rods respectively, so the processing of the screw rod is more accurate. Simple, and the adjustment accuracy is relatively high when in use.
本实用新型进一步设置为:所述限位挡块包括有安装在导向轴上的滑移块和与滑移块通过螺栓固定连接的限位块,所述安装座上位于限位挡块的两侧设置有支撑杆,所述限位块的两端抵触在支撑杆上且沿支撑杆滑移。The utility model is further configured as follows: the limit block includes a sliding block installed on the guide shaft and a limit block fixedly connected with the sliding block through bolts, and the two sides of the limit block are located on the mounting seat A support rod is arranged on the side, and the two ends of the limit block are in contact with the support rod and slide along the support rod.
通过上述技术方案,设置的滑移块能够沿着导向轴滑移,而滑移块在滑移的时候带动限位块移动,则移动后的滑移块距离安装座的距离会发生改变,则供卷钢通过的宽度也就发生了变化,而且设置的滑移块沿着导向轴滑移,则移动方向准确,较难发生偏移,而且设置的限位块与滑移块通过螺栓固定连接,如此当限位块受到磨损时,更换也就会比较方便。Through the above technical solution, the set sliding block can slide along the guide shaft, and the sliding block drives the limit block to move when sliding, then the distance between the moved sliding block and the mounting seat will change, then The width for the coiled steel to pass also changes, and the set sliding block slides along the guide shaft, so the moving direction is accurate and it is difficult to deviate, and the set limit block and the sliding block are fixedly connected by bolts , so when the limit block is worn, it will be more convenient to replace.
本实用新型进一步设置为:所述支撑杆之间固定设置有若干均匀分布的第一连接杆,所述限位挡块上设置有可沿支撑杆滑移的第二连接杆,当滑移块移动至传送件端部时第二连接杆与第一连接杆抵触。The utility model is further configured as follows: a number of evenly distributed first connecting rods are fixedly arranged between the supporting rods, and a second connecting rod that can slide along the supporting rods is arranged on the limit stopper. When moving to the end of the transmission element, the second connecting rod interferes with the first connecting rod.
通过上述技术方案,设置的第一连接杆能够使得卷钢在经过导向机构时能够沿着第一连接杆滑移,起到支撑的作用效果,而当限位挡块滑移至丝杆端部时第二连接杆与第一连接杆抵触,如此设置在卷材宽度较窄时,限位挡块移动的距离就会比较大,而第二连接杆与第一连接杆抵触就能够使得在传送杆端部的限位挡块的固定更加稳固。Through the above technical solution, the set first connecting rod can enable the steel coil to slide along the first connecting rod when passing the guide mechanism, and play the role of support, and when the limit stopper slides to the end of the screw rod When the second connecting rod is in conflict with the first connecting rod, when the width of the coil is narrow, the moving distance of the limit stopper will be relatively large, and the conflict between the second connecting rod and the first connecting rod can make the transmission The fixing of the limit stop at the end of the rod is more stable.
本实用新型进一步设置为:所述安装座上设置有安装槽,所述导向轴和丝杆贯穿安装槽的端部连接有安装板。The utility model is further configured as follows: the mounting seat is provided with a mounting groove, and the end of the guide shaft and the screw rod passing through the mounting groove is connected with a mounting plate.
通过上述技术方案,设置的安装板能够将导向轴和丝杆均固定上去,然后在要在更换丝杆时,只需要将安装板拆卸下来,然后在将丝杆拆卸下来,更换方便。Through the above technical solution, the installed mounting plate can fix both the guide shaft and the screw mandrel, and then when the screw mandrel needs to be replaced, only the mounting plate needs to be disassembled, and then the screw mandrel is disassembled, which is convenient for replacement.
本实用新型进一步设置为:所述丝杆背离限位块的一侧设置有把手。The utility model is further configured as: a handle is provided on the side of the screw rod away from the limit block.
通过上述技术方案,把手的设置能够在转动丝杆时,手持握住施力,操作方便。Through the above technical solution, the handle is set so that when the screw rod is turned, it can be held by hand to apply force, and the operation is convenient.
本实用新型进一步设置为:所述安装座间设置有转轴,所述转轴的下方与支撑杆的上表面平行,第一连接杆和第二连接杆靠近转轴的一侧设置有第一弯折部,第一弯折部与转轴间留设有供卷钢通过的间隙。The utility model is further configured as follows: a rotating shaft is arranged between the mounting seats, the lower part of the rotating shaft is parallel to the upper surface of the support rod, and a first bending part is arranged on the side of the first connecting rod and the second connecting rod close to the rotating shaft , There is a gap for the steel coil to pass between the first bending part and the rotating shaft.
通过上述技术方案,由于经过导向机构的卷钢是从放料架上放卷出来的,所以还是会存在一定的玩去形变,所以设置的第一弯折部及转轴的配合就能够一定程度上避免在传送过程中卷钢发生上翘或者不平整的现象。Through the above-mentioned technical scheme, because the coiled steel passing through the guide mechanism is unwound from the unwinding rack, there will still be a certain amount of deformation, so the cooperation between the first bending part and the rotating shaft can be adjusted to a certain extent. Avoid warping or unevenness of coiled steel during transmission.
本实用新型进一步设置为:所述主机包括有若干组上下平行的压辊,第一连接杆和第二连接杆靠近压辊的一侧设置有向下弯折的第二弯折部。The utility model is further configured as follows: the main machine includes several groups of pressure rollers parallel up and down, and the side of the first connecting rod and the second connecting rod close to the pressure rollers is provided with a second bending portion bent downward.
通过上述技术方案,靠近主机一侧的第一连接杆和第二连接杆设置有第二弯折部,第一弯折部与第二弯折部形成一个近似卷钢形变的形状,则卷钢在经过导向装置时移动的更加稳定。Through the above technical solution, the first connecting rod and the second connecting rod on the side close to the host are provided with a second bending part, and the first bending part and the second bending part form a shape similar to the deformation of the coiled steel, and the coiled steel The movement is more stable when passing the guide.
本实用新型进一步设置为:所述安装座上设置有供转轴贯穿的轴承。The utility model is further configured as follows: the mounting seat is provided with a bearing through which the rotating shaft penetrates.
通过上述技术方案,安装座上设置的轴承的设置能够使得卷钢在经过导向装置时转轴被带动转动,如此设置就能够减小转轴与卷钢之间的摩擦力,也能减少对卷钢的磨损。Through the above-mentioned technical scheme, the setting of the bearing on the mounting seat can make the rotating shaft be driven to rotate when the steel coil passes through the guide device, so that the friction force between the rotating shaft and the steel coil can be reduced, and the impact on the steel coil can also be reduced. wear and tear.
本实用新型进一步设置为:第一连接杆和第二连接杆的表面设置有耐磨碳化硅层。The utility model is further configured as follows: the surfaces of the first connecting rod and the second connecting rod are provided with a wear-resistant silicon carbide layer.
通过上述技术方案,由于在使用时第一连接杆和第二连接杆或直接接触到卷钢,所以卷钢的滑移时与第一连接杆和第二连接杆之间存在较大的摩擦力,摩擦力的存在使得第一连接杆和第二连接杆磨损的比较大,则受用寿命就会比较短,而设置的碳化硅层能够增强第一连接杆和第二连接杆的耐磨性,则第一连接杆和第二连接杆使用寿命也就会比较长。Through the above technical solution, since the first connecting rod and the second connecting rod directly contact the coiled steel during use, there is a relatively large frictional force between the first connecting rod and the second connecting rod when the coiled steel slides , the existence of friction makes the first connecting rod and the second connecting rod wear relatively large, and the service life will be relatively short, and the set silicon carbide layer can enhance the wear resistance of the first connecting rod and the second connecting rod, Then the service life of the first connecting rod and the second connecting rod will be longer.
综上所述,本实用新型对比于现有技术的有益效果为:In summary, the utility model has the beneficial effects compared with the prior art as follows:
1、设置的限位挡块在调节时比较方便,而且调节的精度比较高;1. The set limit stopper is more convenient to adjust, and the adjustment accuracy is relatively high;
2、导向机构上设置的第一弯折部和第二弯折部能够使得导向装置形成与钢材弯曲形状一致的结构,则经过导向机构时型形变的型钢的移动方向会更加准确。2. The first bending part and the second bending part provided on the guiding mechanism can make the guiding device form a structure consistent with the bending shape of the steel, so that the moving direction of the deformed shaped steel passing through the guiding mechanism will be more accurate.
附图说明Description of drawings
图1为实施例的第一视角结构图;Fig. 1 is the structure diagram of the first viewing angle of the embodiment;
图2为实施例的第二视角结构图;Fig. 2 is the structure diagram of the second viewing angle of the embodiment;
图3为图2的A部放大图,旨在表示限位挡块的具体结构图;Fig. 3 is an enlarged view of part A of Fig. 2, which is intended to represent a specific structural diagram of a limit stop;
图4为实施例的第一连接杆的结构图。Fig. 4 is a structural diagram of the first connecting rod of the embodiment.
附图标记:1、主机;2、安装座;31、导向轴;32、丝杆;4、限位挡块;41、滑移块;42、限位块;5、支撑杆;61、第一连接杆;62、第二连接杆;7、安装板;8、把手;9、转轴;10、第一弯折部;11、压辊;12、第二弯折部;13、轴承;14、碳化硅层。Reference signs: 1, main engine; 2, mounting seat; 31, guide shaft; 32, screw mandrel; 4, limit block; 41, sliding block; 42, limit block; 5, support rod; 61, the first 1 connecting rod; 62, second connecting rod; 7, mounting plate; 8, handle; 9, rotating shaft; 10, first bending part; 11, pressing roller; 12, second bending part; 13, bearing; 14 , Silicon carbide layer.
具体实施方式detailed description
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
一种冷弯成型机,如图1所示,包括型钢依次经过的导向定位装置和主机1,使用时型钢是放置在放料架上,经过放料架的卷钢首先经过导向定位对卷钢的移动方向进行限定,然后在到达主机1进行造型,由于主机1上设置有若干个压辊11,则经压辊11后的卷钢就会形呈不同的结构,如C字形或者Z字形等形状,但是在实际生产中经过主机1的卷钢的宽度是不一致的,有比较窄的尺寸,也有比较宽的尺寸,所以就要对经过主机1的卷钢的位置进行限定,减小由于卷钢发生偏移造成的废品率高的现象。A cold roll forming machine, as shown in Figure 1, includes a guide and positioning device and a main machine 1 through which section steel passes sequentially. The direction of movement is limited, and then the shape is carried out when it reaches the main machine 1. Since the main machine 1 is equipped with several pressing rollers 11, the coiled steel after the pressing rollers 11 will be shaped into different structures, such as C-shaped or Z-shaped, etc. However, in actual production, the width of the steel coil passing through the host 1 is inconsistent. The phenomenon of high scrap rate caused by steel offset.
如图1~3所示,导向定位装置包括有设置在主机1上的安装座2,安装座2上设置有两个导向轴31,安装座2之间的导向轴31上设置有沿导向轴31滑移的两个限位挡块4,安装座2上还设置有分别贯穿两个限位挡块4的丝杆32,在丝杆32背离限位块42的一侧设置有把手8,握住把手8转动丝杆32带动限位挡块4沿导向轴31滑移,限位挡块4包括有与导向轴31连接的滑移块41和与滑移块41通过螺栓固定连接的限位块42,安装座2上位于限位挡块4的两侧设置有支撑杆5,限位块42的两端抵触在支撑杆5上且沿支撑杆5滑移,在对宽度较窄的卷钢进行传送时,使得卷钢的一侧靠近安装座2,然后转动丝杆32使得限位块42与卷钢的另一侧接触,如此一侧的限位块42发生移动较之两侧的限位挡块4一致向中间方向移动的结构,一侧的限位块42移动对卷钢的固定效果更加稳固。As shown in Figures 1 to 3, the guiding and positioning device includes a mounting seat 2 arranged on the host machine 1, two guide shafts 31 are arranged on the mounting seat 2, and guide shafts 31 are arranged on the guiding shafts 31 between the mounting seats 2. 31 sliding two limit stops 4, the mounting base 2 is also provided with screw rods 32 respectively penetrating through the two limit stops 4, and a handle 8 is provided on the side of the screw rod 32 away from the limit block 42, Hold the handle 8 and turn the screw mandrel 32 to drive the limit stopper 4 to slide along the guide shaft 31. The limit stopper 4 includes a slide block 41 connected to the guide shaft 31 and a limit stop connected with the slide block 41 by bolts. Position block 42, on the mounting base 2, support rods 5 are arranged on both sides of the limit block 4, and the two ends of the limit block 42 collide with the support rod 5 and slide along the support rod 5. When the coil steel is conveyed, make one side of the coil steel close to the mounting base 2, and then turn the screw 32 to make the limit block 42 contact with the other side of the coil steel, so that the limit block 42 on one side moves compared to the two sides. The limit block 4 is consistent with the structure that moves to the middle direction, and the limit block 42 on one side moves more firmly to the fixing effect of the coil steel.
如图2和3所示,在安装座2上设置有安装槽,导向轴31和丝杆32贯穿安装槽的端部连接有安装板7,丝杆32贯穿安装板7设置,安装板7与丝杆32抵触处设置有第一轴承,设置的第一轴承能够使得丝杆32在转动的时候更加方便,然后设置的安装板7能够方便丝杆32的更换,更换丝杆32时只需要将安装板7从安装座2上拆卸下来,然后将导向轴31拆出安装板7,则就可将安装板7拿下来,就能够对安装板7上的丝杆32进行更换。As shown in Figures 2 and 3, a mounting groove is provided on the mounting seat 2, and the end portion of the guide shaft 31 and the screw mandrel 32 passing through the mounting groove is connected with a mounting plate 7, and the screw rod 32 penetrates the mounting plate 7 and is arranged, and the mounting plate 7 is connected to the mounting plate 7. Screw mandrel 32 conflicts are provided with first bearing, and the first bearing that is set can make screw mandrel 32 more convenient when rotating, and then the installation plate 7 that is provided can facilitate the replacement of screw mandrel 32, when replacing screw mandrel 32, only need to put Mounting plate 7 is disassembled from mount 2, then guide shaft 31 is pulled out mounting plate 7, then mounting plate 7 can be taken off, and the screw mandrel 32 on mounting plate 7 just can be replaced.
如图1~3所示,在支撑杆5之间固定设置有若干均匀分布的第一连接杆61,限位挡块4上螺栓固定连接有可沿支撑杆5滑移的第二连接杆62,当限位块42移动至丝杆32端部时第二连接杆62与第一连接杆61抵触,如此就能够对限位挡块4的位置实现固定。As shown in Figures 1 to 3, a number of evenly distributed first connecting rods 61 are fixedly arranged between the supporting rods 5, and the second connecting rods 62 that can slide along the supporting rods 5 are fixedly connected with bolts on the limit block 4 , when the limit block 42 moves to the end of the screw rod 32, the second connecting rod 62 interferes with the first connecting rod 61, so that the position of the limit block 4 can be fixed.
如图2和3所示,在安装座2间设置有转轴9,安装座2上设置有供转轴9贯穿的轴承13,转轴9的下方与支撑杆5的上表面平行,第一连接杆61和第二连接杆62靠近转轴9的一侧设置有第一弯折部10,第一弯折部10弯折部与转轴9间留设有供卷钢通过的间隙,而主机1包括有若干组上下平行的压辊11,第一连接杆61和第二连接杆62靠近压辊11的一侧设置有向下弯折的第二弯折部12,设置的第一弯折部10和第二弯折部12的结构类似于型钢发生形变的形状,则经过导向定位装置的型钢的结构与第一连接杆61和第二连接杆62切合,则经导向定位装置的卷钢的定位效果就会比较优良。As shown in Figures 2 and 3, a rotating shaft 9 is provided between the mounting bases 2, and the mounting base 2 is provided with a bearing 13 for the rotating shaft 9 to pass through. The bottom of the rotating shaft 9 is parallel to the upper surface of the support rod 5, and the first connecting rod 61 and the second connecting rod 62 are provided with a first bending part 10 on one side close to the rotating shaft 9, and there is a gap for the coiled steel to pass between the bending part of the first bending part 10 and the rotating shaft 9, and the host machine 1 includes several A group of pressure rollers 11 that are parallel up and down, the first connecting rod 61 and the second connecting rod 62 are provided with a second bending portion 12 that is bent downward on the side close to the pressure roller 11, and the first bending portion 10 and the second bending portion 10 are provided. The structure of the second bending portion 12 is similar to the deformed shape of the profiled steel, then the structure of the profiled steel passing through the guiding and positioning device fits with the first connecting rod 61 and the second connecting rod 62, and the positioning effect of the coiled steel through the guiding and positioning device is just will be better.
如图4所示,在第一连接杆61和第二连接杆62的表面还设置有耐磨碳化硅层14,碳化硅化学性能稳定、导热系数高、热膨胀系数小、耐磨性能好,所以设置的碳化硅层14能够实现增强第一连接杆61和第二连接杆62的耐磨性,延长其使用寿命。As shown in Figure 4, a wear-resistant silicon carbide layer 14 is also provided on the surfaces of the first connecting rod 61 and the second connecting rod 62. The silicon carbide has stable chemical properties, high thermal conductivity, small thermal expansion coefficient and good wear resistance, so The provided silicon carbide layer 14 can enhance the wear resistance of the first connecting rod 61 and the second connecting rod 62 and prolong their service life.
当该冷弯成型机在使用时,卷钢从放料架上放卷,经过导向定位装置,在导向定位装置处时卷钢的一侧靠近安装座2的一侧的限位挡块4与安装座2贴合,然后移动靠近卷钢另一侧的限位挡块4与卷钢贴合,然后卷钢的移动方向就受到限定,然后经过导向定位装置的卷钢经过主机1进行造型。When the cold roll forming machine is in use, the coiled steel is uncoiled from the unwinding rack, and passes through the guiding and positioning device. When the coiled steel is at the guiding and positioning device, the side of the coiled steel is close to the limit stopper 4 on the side of the mounting seat 2. Mounting seat 2 fits, and then moves the limit block 4 close to the other side of the coiled steel to fit the coiled steel, then the moving direction of the coiled steel is limited, and then the coiled steel passing through the guiding and positioning device passes through the main machine 1 for molding.
以上所述仅是本实用新型的示范性实施方式,而非用于限制本实用新型的保护范围,本实用新型的保护范围由所附的权利要求确定。The above descriptions are only exemplary implementations of the present utility model, and are not intended to limit the protection scope of the present utility model, and the protection scope of the present utility model is determined by the appended claims.
Claims (9)
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| CN201720207954.9U CN206731861U (en) | 2017-03-06 | 2017-03-06 | A kind of cold-bending forming machine |
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