CN206723660U - Drop-proof and leak-proof flange gasket and its application - Google Patents

Drop-proof and leak-proof flange gasket and its application Download PDF

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Publication number
CN206723660U
CN206723660U CN201720465249.9U CN201720465249U CN206723660U CN 206723660 U CN206723660 U CN 206723660U CN 201720465249 U CN201720465249 U CN 201720465249U CN 206723660 U CN206723660 U CN 206723660U
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China
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flange
gasket
claw
medium
gasket body
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刘道伟
邓策
金磊
李力
张松
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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  • Gasket Seals (AREA)

Abstract

本实用新型公开了一种防掉落和防漏装的法兰密封垫,包括法兰密封垫片本体和卡爪,法兰密封垫片本体的中部设置介质通孔,法兰密封垫片本体的两侧带有凸耳,凸耳上设有螺栓安装孔,法兰密封垫片本体的中部和凸耳的连接处设有多个卡爪;卡爪包括直线段的卡入部、向外翘起的圆弧卡角和焊接部。本实用新型还公开了防掉落和防漏装的法兰密封垫的应用。本实用新型卡爪可直接卡在法兰上防止安装过程中脱落,同时卡爪可使法兰密封垫在法兰上定位,装配快速;凸耳上的螺栓安装孔可将两侧的法兰通过螺栓连接在一起,连接密封紧固;法兰密封垫片本体中部的介质通孔较大,方便介质通过;两法兰连接完成之后,可通过查看外露的卡爪确认连接处加装了密封垫。

The utility model discloses a drop-proof and leak-proof flange sealing gasket, which comprises a flange sealing gasket body and claws, a medium through hole is arranged in the middle of the flange sealing gasket body, and the flange sealing gasket body There are lugs on both sides of the flange, and there are bolt installation holes on the lugs. There are multiple claws at the junction of the middle part of the flange gasket body and the lugs; The arc corners and welds from the arc. The utility model also discloses the application of the drop-proof and leak-proof flange sealing gasket. The claws of the utility model can be directly stuck on the flange to prevent falling off during installation. At the same time, the claws can position the flange gasket on the flange, and the assembly is fast; Connected together by bolts, the connection is tightly sealed; the medium through hole in the middle of the flange sealing gasket body is large, which is convenient for the medium to pass through; after the two flanges are connected, you can confirm that the joint is equipped with a seal by checking the exposed claws pad.

Description

防掉落和防漏装的法兰密封垫及其应用Drop-proof and leak-proof flange gasket and its application

技术领域technical field

本实用新型属于汽车零部件技术领域,具体是一种防掉落和防漏装的法兰密封垫及其应用。The utility model belongs to the technical field of auto parts, in particular to a drop-proof and leak-proof flange gasket and its application.

背景技术Background technique

在管道连接时,两管道连接处的法兰之间需要加设法兰密封垫片,增加管道连接处的密封性能。传统的装配中,是直接将平面型的法兰密封垫片放置在其中一个连接处法兰的法兰面上,再将连接处的另一个法兰放在法兰密封垫片上,对齐之后,完成装配,这种平面型的法兰密封垫片对应的两法兰的装配过程中,法兰密封垫片很容易掉落或者装配错位,安装不便,定位难度大,且在安装完成之后不便确认是否加装了法兰密封垫片。已有专利提供了防脱法兰密封垫片,有的是在法兰密封垫片上加装磁性密封层和磁性物质,有的是在法兰密封垫片上增加粘贴层,如申请号为201310274717.0和申请号为201310248462.0的中国专利,但这些法兰密封垫片使用次数有限,且一旦出现装配偏差,不易修改,装配完成后不易在外观上判断是否加装了法兰密封垫片,带来较多不便。When the pipeline is connected, flange sealing gaskets need to be added between the flanges at the joint of the two pipelines to increase the sealing performance of the pipeline joint. In the traditional assembly, the flat flange gasket is directly placed on the flange surface of one of the joint flanges, and then the other flange of the joint is placed on the flange gasket. After alignment , to complete the assembly, during the assembly process of the two flanges corresponding to this flat flange gasket, the flange gasket is easy to drop or misplaced, which is inconvenient to install and difficult to locate, and it is inconvenient after the installation is completed Check whether the flange gasket is installed. Existing patents provide anti-flange sealing gaskets, some of which add magnetic sealing layers and magnetic substances on the flange sealing gaskets, and some add adhesive layers on the flange sealing gaskets, such as application number 201310274717.0 and application number The Chinese patent of 201310248462.0, but these flange gaskets have a limited number of uses, and once assembly deviation occurs, it is not easy to modify, and it is not easy to judge whether the flange gasket is installed after the assembly is completed, which brings more inconvenience.

发明内容Contents of the invention

本实用新型的目的是提供一种防掉落和防漏装的法兰密封垫及其应用,装配时不容易脱落,安装便利,可以清晰的判断是否在连接处加装了法兰密封垫,应用于管道连接处的法兰之间时可增加密封性,防止管道内的介质外漏。The purpose of the utility model is to provide a drop-proof and leak-proof flange gasket and its application, which is not easy to fall off during assembly, easy to install, and can clearly judge whether the flange gasket is installed at the connection. When applied between the flanges of the pipeline joints, it can increase the sealing performance and prevent the medium in the pipeline from leaking out.

为实现上述目的,本实用新型采用的技术方案是:一种防掉落和防漏装的法兰密封垫,包括法兰密封垫片本体和卡爪,所述法兰密封垫片本体的中部设置介质通孔,所述法兰密封垫片本体的两侧带有凸耳,所述凸耳上设有螺栓安装孔,所述法兰密封垫片本体的中部和凸耳的连接处设有多个卡爪。In order to achieve the above purpose, the technical solution adopted by the utility model is: a flange sealing gasket for anti-dropping and leak-proof installation, including a flange sealing gasket body and claws, the middle part of the flange sealing gasket body A medium through hole is provided, lugs are provided on both sides of the flange sealing gasket body, bolt mounting holes are provided on the lugs, and the middle part of the flange sealing gasket body and the junction of the lugs are provided with Multiple jaws.

本实用新型1)卡爪可以直接卡在法兰上,同时法兰密封垫片本体可以在法兰上定位,装配快速;2)凸耳上的螺栓安装孔可将两侧的法兰通过螺栓连接在一起,连接密封紧固;3)法兰密封垫片本体的中部的介质通孔较大,方便介质通过;4)两法兰连接完成之后,可通过查看外露的卡爪确认连接处加装了法兰密封垫。The utility model 1) the claws can be directly stuck on the flange, and the flange sealing gasket body can be positioned on the flange at the same time, and the assembly is fast; 2) the bolt mounting holes on the lugs can pass the flanges on both sides through the bolts Connected together, the connection is sealed and tight; 3) The medium through hole in the middle of the flange gasket body is large, which is convenient for the medium to pass through; 4) After the two flanges are connected, you can check the exposed claws to confirm the connection. Installed flange gasket.

进一步地,所述介质通孔的周围设有一环形的凸起结构,凸起结构与所述卡爪的延伸方向一致。该凸起结构可使法兰与法兰密封垫片本体之间的贴合更紧密,增大摩擦力,防止脱落。Further, an annular protruding structure is provided around the medium through hole, and the protruding structure is consistent with the extension direction of the claw. The protruding structure can make the fit between the flange and the body of the flange sealing gasket more tightly, increase the friction force, and prevent falling off.

进一步地,所述法兰密封垫片本体的中部和凸耳的连接为平滑弧形连接。减少材料的使用。Further, the connection between the middle part of the flange sealing gasket body and the lug is a smooth arc connection. Reduce material usage.

进一步地,所述卡爪由卡入部、圆弧卡角和焊接部连接组成,所述卡入部为直线段,所述卡入部的高度与卡入法兰的厚度保持一致。卡入部构成了法兰的容置空间,将连接处的一个法兰卡在该容置空间中,装配时不会脱落。Further, the clamping jaw is composed of a clamping part, a circular arc clamping angle and a welding part, the clamping part is a straight line segment, and the height of the clamping part is consistent with the thickness of the clamping flange. The snap-in part constitutes the accommodating space of the flange, and a flange at the joint is clamped in the accommodating space, and will not fall off during assembly.

进一步地,所述焊接部焊接在法兰密封垫片本体上。焊接部将整个卡爪与法兰密封垫片本体连接,形成一个整体。Further, the welding portion is welded on the body of the flange sealing gasket. The welding part connects the whole claw with the body of the flange gasket to form a whole.

进一步地,所述焊接部与法兰密封垫片本体一体冲压成型。一体冲压成型的卡爪和法兰密封垫片本体结构更加牢固,外形更美观。Further, the welding part is integrally stamped with the flange sealing gasket body. The body structure of the one-piece stamped claw and flange sealing gasket is stronger and the appearance is more beautiful.

进一步地,所述卡入部与焊接部之间采用圆弧过渡连接,所述圆弧的半径为1~2mm。采用圆弧过渡节约材料,减少卡爪内部产生的反向作用力。Further, the engaging part and the welding part are connected by a circular arc transition, and the radius of the circular arc is 1-2 mm. The arc transition is used to save material and reduce the reverse force generated inside the claw.

进一步地,所述卡入部与所述圆弧卡角之间采用小段圆弧平滑过渡连接,所述圆弧的半径为1~2mm;所述圆弧卡角的半径为1~2.5mm。圆弧过渡节约材料,减少卡爪内部产生的反向作用力;圆弧卡角使卡入部卡入法兰紧密,法兰不会从卡入部中弹出,卡入部不会从法兰上滑脱。Further, the engaging part and the arc angle are connected by a smooth transition of a small arc, and the radius of the arc is 1-2 mm; the radius of the arc angle is 1-2.5 mm. The arc transition saves material and reduces the reverse force generated inside the claw; the arc angle makes the snap-in part snap into the flange tightly, the flange will not pop out from the snap-in part, and the snap-in part will not slip off the flange.

一种上述防掉落和防漏装的法兰密封垫的应用,包括法兰密封垫,法兰和管道,所述法兰密封垫由法兰密封垫片本体和多个卡爪组成,所述法兰密封垫片本体与法兰的法兰面贴合,所述法兰卡入卡爪形成的容置空间中,所述法兰密封垫片本体和法兰的中部设有介质通孔,所述管道的一端卡入介质通孔中,所述法兰密封垫片本体的两侧设有螺栓安装孔,另一个法兰与装有法兰密封垫的法兰通过螺栓安装孔连接。An application of the above-mentioned anti-drop and leak-proof flange gasket, including a flange gasket, a flange and a pipe. The flange gasket is composed of a flange gasket body and a plurality of claws. The body of the flange sealing gasket is attached to the flange surface of the flange, and the flange is snapped into the accommodation space formed by the claws, and the middle part of the flange sealing gasket body and the flange is provided with a medium through hole , one end of the pipeline is snapped into the medium through hole, bolt installation holes are provided on both sides of the flange sealing gasket body, and the other flange is connected to the flange equipped with the flange gasket through the bolt installation holes.

进一步地,所述法兰密封垫片本体的外形和所述法兰的法兰面的形状一致;所述法兰密封垫片本体和所述卡爪为一体冲压成型或焊接连接;所述介质通孔的周围设有与卡爪延伸方向一致的环形的凸起结构。Further, the shape of the flange sealing gasket body is consistent with the shape of the flange surface of the flange; the flange sealing gasket body and the claw are integrally stamped or welded; the medium A ring-shaped protruding structure consistent with the extension direction of the claw is provided around the through hole.

附图说明Description of drawings

图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.

图2为本实用新型的轴测结构示意图。Fig. 2 is a schematic diagram of the axonometric structure of the utility model.

图3为图1中A-A断面的卡爪剖面结构示意图。Fig. 3 is a schematic diagram of the cross-sectional structure of the claw at the section A-A in Fig. 1 .

图4为本实用新型装配在增压器油管法兰上的主视结构示意图。Fig. 4 is a front structural schematic diagram of the utility model assembled on the supercharger oil pipe flange.

图5为本实用新型卡在法兰上的侧视结构示意图。Fig. 5 is a side view structural schematic diagram of the utility model clamped on the flange.

具体实施方式detailed description

下面结合附图对本实用新型作进一步详细说明,便于更清楚地了解本实用新型,但本实用新型不局限于下述具体实施方式。The utility model will be described in further detail below in conjunction with the accompanying drawings to facilitate a clearer understanding of the utility model, but the utility model is not limited to the following specific embodiments.

如图1至图3所示,本实用新型一种防掉落和防漏装的法兰密封垫,法兰密封垫片本体1的中部设置较大的圆形的介质通孔1.1,介质通孔1.1的直径为15mm,介质通孔1.1的周围设有环形的凸起结构1.4,密封垫圈1.4向下凸起,与卡爪2的延伸方向一致,法兰密封垫片本体1的两侧对称设有凸耳1.2,凸耳1.2上设有圆形的螺栓安装孔1.3,螺栓安装孔1.3的直径为7mm,两个螺栓安装孔1.3和一个介质通孔1.1的中心位于同一条直线上;法兰密封垫片本体1的中部和凸耳1.2的连接为平滑的弧段,在平滑的弧段上设有四个卡爪2,相间隔的两个卡爪的对角线的交点为介质通孔1.1的圆心;卡爪2由平直的卡入部2.1、圆弧卡角2.2和焊接部2.5连接组成。As shown in Figures 1 to 3, the utility model is a flange gasket for anti-dropping and leak-proof installation. A large circular medium through hole 1.1 is arranged in the middle of the flange sealing gasket body 1, and the medium through hole 1.1 is provided. The diameter of the hole 1.1 is 15mm, the surrounding of the medium through hole 1.1 is provided with an annular raised structure 1.4, the sealing gasket 1.4 protrudes downwards, which is consistent with the extension direction of the claw 2, and the two sides of the flange sealing gasket body 1 are symmetrical A lug 1.2 is provided, and a circular bolt installation hole 1.3 is arranged on the lug 1.2. The diameter of the bolt installation hole 1.3 is 7mm, and the centers of the two bolt installation holes 1.3 and one medium through hole 1.1 are located on the same straight line; The connection between the middle part of the blue sealing gasket body 1 and the lug 1.2 is a smooth arc section, on which four claws 2 are arranged, and the intersection of the diagonal lines of the two spaced claws is the medium channel. The center of the hole 1.1; the claw 2 is composed of a straight clamping part 2.1, an arc clamping angle 2.2 and a welding part 2.5.

如图1、图3和图4所示,卡爪2的卡入部2.1的厚度与卡入法兰3的法兰面的厚度保持一致,焊接部2.5焊接在法兰密封垫片本体1上,焊接部2.5也可以与法兰密封垫片本体1一体冲压成型形成整体;卡入部2.1与焊接部2.5之间采用圆弧2.3过渡连接,圆弧2.3的半径为1~2mm;卡入部2.1与焊接部2.5之间呈90度;卡入部2.1与圆弧卡角2.2之间采用小段圆弧2.4平滑过渡连接,所述小段圆弧2.4的半径为1~2mm;圆弧卡角2.2的半径为1~2.5mm。As shown in Figure 1, Figure 3 and Figure 4, the thickness of the clamping part 2.1 of the claw 2 is consistent with the thickness of the flange surface of the clamping flange 3, and the welding part 2.5 is welded on the flange gasket body 1, The welding part 2.5 can also be stamped and formed integrally with the flange gasket body 1 to form a whole; the snap-in part 2.1 and the welding part 2.5 are connected by an arc 2.3 transition, and the radius of the arc 2.3 is 1-2mm; the snap-in part 2.1 and the welding 90 degrees between the parts 2.5; a small arc 2.4 is used for a smooth transition connection between the snap-in part 2.1 and the arc corner 2.2, and the radius of the small arc 2.4 is 1-2 mm; the radius of the arc corner 2.2 is 1 mm. ~2.5mm.

如图2至图5所示,本实用新型一种防掉落和防漏装的法兰密封垫的应用,包括法兰密封垫,增压器油管的法兰3和增压器油管的管道4,法兰密封垫片本体1通过卡爪2卡入增压器油管的法兰3上,与增压器油管的法兰3连接的管道4的一端装配在增压器上,管道4的另一端卡入法兰密封垫片本体1和法兰3上的介质通孔1.1,法兰3的厚度与卡爪2的容置空间高度保持一致,法兰3的法兰面与法兰密封垫片本体1贴紧,再将连接处的另一个法兰3与法兰密封垫片本体1的另一面贴紧,之后将三者的螺栓安装孔1.3用螺栓固定,完成装配。只要看到外翘的圆弧卡角1.3则可以确定增压器油管的两个法兰3连接处已经安装了法兰密封垫。由于本实用新型的卡爪2与法兰3是对应配套设置的,当卡爪2卡在法兰3上后,不会脱落,尤其是向外翘起的卡爪2上的圆弧卡角1.3增加了卡入部2.1的卡紧程度。As shown in Figure 2 to Figure 5, the utility model is an application of a drop-proof and leak-proof flange gasket, including flange gasket, flange 3 of the supercharger oil pipe and the pipeline of the supercharger oil pipe 4. The body 1 of the flange sealing gasket is snapped into the flange 3 of the oil pipe of the supercharger through the claw 2, and one end of the pipe 4 connected to the flange 3 of the oil pipe of the supercharger is assembled on the supercharger, and the end of the pipe 4 The other end snaps into the flange sealing gasket body 1 and the medium through hole 1.1 on the flange 3. The thickness of the flange 3 is consistent with the height of the accommodation space of the claw 2, and the flange surface of the flange 3 is sealed with the flange. The gasket body 1 is tightly attached, and then the other flange 3 at the joint is tightly attached to the other side of the flange sealing gasket body 1, and then the bolt mounting holes 1.3 of the three are fixed with bolts to complete the assembly. As long as you see the warped arc angle 1.3, you can confirm that the flange gasket has been installed at the joint of the two flanges 3 of the turbocharger oil pipe. Since the claw 2 and the flange 3 of the utility model are set correspondingly, when the claw 2 is stuck on the flange 3, it will not fall off, especially the arc angle of the claw 2 that is tilted outward. 1.3 increases the clamping degree of the clamping part 2.1.

以上所述的具体实施方式仅仅是示意性的,本实用新型中所用到的技术术语的限定性修饰词仅为方便描述,任何等同的替代或实质相同的限定都落在本实用新型的保护范围内,本领域的普通技术人员在本实用新型防掉落和防漏装的法兰密封垫片及其应用的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可衍生出很多形式,这些均在本实用新型的保护范围之内。The specific embodiments described above are only illustrative, and the limiting modifiers of the technical terms used in the utility model are only for convenience of description, and any equivalent substitution or substantially the same limitation all fall within the protection scope of the utility model Within, those of ordinary skill in the art, under the inspiration of the utility model's anti-drop and leak-proof flange sealing gasket and its application, without departing from the purpose of the utility model and the scope of protection of the claims, can also Many forms can be derived, and these are all within the protection scope of the present utility model.

Claims (10)

1. a kind of Anti-fall and the flange gasket of anti-neglected loading, including flange seal gasket body (1) and claw (2), its feature It is:The middle part of the flange seal gasket body (1) sets medium through hole (1.1), the flange seal gasket body (1) Both sides carry lug (1.2), and the lug (1.2) is provided with bolt mounting holes (1.3), the flange seal gasket body (1) Middle part and the junction of lug (1.2) be provided with multiple claws (2).
2. Anti-fall according to claim 1 and the flange gasket of anti-neglected loading, it is characterised in that:The medium through hole (1.1) bulge-structure (1.4) of an annular, the bearing of trend one of bulge-structure (1.4) and the claw (2) are provided with around Cause.
3. Anti-fall according to claim 1 and the flange gasket of anti-neglected loading, it is characterised in that:The flange gasket The middle part of piece body (1) and the connection of lug (1.2) connect for smooth arc.
4. Anti-fall according to claim 1 and the flange gasket of anti-neglected loading, it is characterised in that:The claw (2) by Snapin part (2.1), circular arc Ka Jiao (2.2) and weld part (2.5) connection composition, the snapin part (2.1) is straightway, the card The height for entering portion (2.1) is consistent with being caught in the thickness of flange (3).
5. Anti-fall according to claim 4 and the flange gasket of anti-neglected loading, it is characterised in that:The weld part (2.5) it is welded on flange seal gasket body (1).
6. Anti-fall according to claim 4 and the flange gasket of anti-neglected loading, it is characterised in that:The weld part (2.5) it is molded with flange seal gasket body (1) integrated punching.
7. the flange gasket of the Anti-fall and anti-neglected loading according to claim 5 or 6, it is characterised in that:The snapin part (2.1) it is connected between weld part (2.5) using circular arc (2.3) transition, the radius of the circular arc (2.3) is 1~2mm.
8. Anti-fall according to claim 7 and the flange gasket of anti-neglected loading, it is characterised in that:The snapin part (2.1) it is connected smoothly between the circular arc Ka Jiao (2.2) using segment circular arc (2.4), the segment circular arc (2.4) Radius is 1~2mm;The radius of the circular arc Ka Jiao (2.2) is 1~2.5mm.
9. the application of a kind of Anti-fall and the flange gasket of anti-neglected loading, including flange gasket, flange (3) and pipeline (4), its It is characterised by:The flange gasket is made up of flange seal gasket body (1) and multiple claws (2), the flange gasket Piece body (1) is bonded with the flange face of flange (3), and the flange (3) is caught in the accommodation space of claw (2) formation, the method The middle part of blue gasket seal body (1) and flange (3) is provided with medium through hole (1.1), and one end of the pipeline (4) is caught in medium and led to In hole (1.1), the both sides of the flange seal gasket body (1) are provided with bolt mounting holes (1.3), another flange (3) and dress The flange (3) for having flange gasket is connected by bolt mounting holes (1.3).
10. the application of flange gasket according to claim 9, it is characterised in that:The flange seal gasket body (1) Profile it is consistent with the shape of the flange face of the flange (3);The flange seal gasket body (1) and the claw (2) are Integrated punching is molded or is welded to connect;The annular consistent with claw (2) bearing of trend is provided with around the medium through hole (1.1) Bulge-structure (1.4).
CN201720465249.9U 2017-04-28 2017-04-28 Drop-proof and leak-proof flange gasket and its application Expired - Fee Related CN206723660U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108413033A (en) * 2018-03-19 2018-08-17 奇瑞商用车(安徽)有限公司 A kind of sealing ring and its application method for the sealing of seat stabilizer blade
CN108426107A (en) * 2018-05-22 2018-08-21 广州南沙发展燃气有限公司 Flange auxiliary connecting device
CN109822001A (en) * 2019-02-16 2019-05-31 东莞田心利达五金制品有限公司 Buffer washer, continuous stamping die thereof and processing method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108413033A (en) * 2018-03-19 2018-08-17 奇瑞商用车(安徽)有限公司 A kind of sealing ring and its application method for the sealing of seat stabilizer blade
CN108413033B (en) * 2018-03-19 2021-09-28 奇瑞商用车(安徽)有限公司 Sealing ring for sealing seat support leg and using method thereof
CN108426107A (en) * 2018-05-22 2018-08-21 广州南沙发展燃气有限公司 Flange auxiliary connecting device
CN108426107B (en) * 2018-05-22 2024-05-28 广州南沙发展燃气有限公司 Flange auxiliary connection device
CN109822001A (en) * 2019-02-16 2019-05-31 东莞田心利达五金制品有限公司 Buffer washer, continuous stamping die thereof and processing method
CN109822001B (en) * 2019-02-16 2020-07-07 东莞田心利达五金制品有限公司 A buffer washer, continuous stamping die and processing method thereof

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