CN206716726U - A kind of wire rod bundling produces collection system - Google Patents
A kind of wire rod bundling produces collection system Download PDFInfo
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- 238000005096 rolling process Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 5
- 230000011218 segmentation Effects 0.000 claims description 2
- 238000003801 milling Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000005272 metallurgy Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000009749 continuous casting Methods 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
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Abstract
本实用新型公开了一种线材分卷生产收集系统,属于冶金领域,该系统包括依次连接设置的夹送辊、转辙器、多路导槽、吐丝机及其辅助设备、散卷运输线、集卷设备,多路导槽的各路出口都对应有一套吐丝机及辅助设备、一套散卷运输线和一套集卷设备;该方法包括先由连铸机或加热装置送出的钢坯进行头尾焊接后形成无头坯料;再将无头坯料经过上游轧机进行单根轧制后形成单根直条线材;再将单根直条线材通过夹送辊夹持进入转辙器,并由转辙器对应多路导槽中的某一路导槽;最后由多路导槽的各路出口所对应的吐丝机及其辅助设备、散卷运输线、集卷设备完成线材成型并分卷收集。本实用新型可实现根据市场需求,对无头线材或大卷重线材产品进行准确分卷,形成不同卷重的产品并收集。
The utility model discloses a coil production and collection system for wire rods, which belongs to the field of metallurgy. The system includes pinch rollers, point switches, multi-channel guide grooves, silk laying machines and auxiliary equipment, and loose coil transportation lines connected in sequence. , Coil collection equipment, each outlet of the multi-channel guide groove corresponds to a set of silk laying machine and auxiliary equipment, a set of loose coil transportation line and a set of coil collection equipment; The steel billet is welded head to tail to form a headless billet; then the headless billet is passed through an upstream rolling mill for single rolling to form a single straight wire; then the single straight wire is clamped by pinch rollers into the switch, And the switch corresponds to one of the multi-way guide grooves; finally, the wire laying machine and its auxiliary equipment, loose-coil transportation line, and coil-collecting equipment corresponding to each outlet of the multi-way guide groove complete the wire forming and Collection in volumes. The utility model can accurately divide the endless wire or the heavy wire product in large coils according to the market demand, and form and collect products with different coil weights.
Description
技术领域technical field
本实用新型属于冶金技术领域,具体涉及一种线材分卷生产收集系统。The utility model belongs to the technical field of metallurgy, in particular to a production and collection system for coils of wire rods.
背景技术Background technique
随着大规模的基础建设开展以及机械行业的蓬勃发展,各行业都需要大量的线材盘卷。由于市场的强劲需求,盘卷年产量持续增长,可随之而来的是,各类竞争日益激烈。With the development of large-scale infrastructure and the vigorous development of the machinery industry, a large number of wire coils are required in various industries. Due to the strong demand in the market, the annual output of coils continues to grow, but with it, all kinds of competition are becoming increasingly fierce.
对于生产单位而言,如何进一步降低生产成本至关重要。其中重要的一类措施为增加单根线材原料重量,降低吨钢的成本消耗。目前比较有效手段为:将加热完毕后的定尺坯料进行头尾焊接,形成连续或半连续坯料,而后再进行轧制生产,即所谓的“无头轧制”。对于下游用户而言,不同用途的线材盘卷,要求生产单位所提供的成品盘卷重量不同。两者之间形成尖锐矛盾。For production units, how to further reduce production costs is very important. One of the important measures is to increase the weight of a single wire material and reduce the cost consumption per ton of steel. At present, the more effective method is: welding the length of the billet after heating to form a continuous or semi-continuous billet, and then rolling production, which is the so-called "endless rolling". For downstream users, wire coils for different purposes require different weights of finished coils provided by production units. There is a sharp contradiction between the two.
如何解决这一矛盾,现阶段有两种措施。How to solve this contradiction, there are two measures at this stage.
第一种:将成圈的线材在集卷设备处进行分卷处理。这种方式虽可较有效的分卷,但分卷的精度较差,每个卷重不同,且设备故障率较高。The first method: the coiled wire is divided into volumes at the volume collection equipment. Although this method can divide the volumes more effectively, the accuracy of the volumes is poor, the weight of each volume is different, and the failure rate of the equipment is high.
第二种:将直条线材在进入吐丝机进行飞剪分段。由于线材轧制速度非常快,这种方式生产的线圈在同一套运输机设备上形成头尾相连散卷,头尾容易缠绕,自动化识别较难,在集卷设备处故障率也高。The second type: the straight wire enters the laying machine for flying shear segmentation. Because the wire rolling speed is very fast, the coils produced in this way form end-to-end loose coils on the same set of conveyor equipment. The ends are easy to wind, automatic identification is difficult, and the failure rate at the coil collection equipment is also high.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种工艺简单,操作方便的线材分卷生产收集系统,为很好的解决上述矛盾。In view of this, the purpose of this utility model is to provide a wire coil production and collection system with simple process and convenient operation, in order to solve the above contradictions well.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
本实用新型提供的一种线材分卷生产收集系统,包括沿轧制方向在上游轧机后方依次连接设置的夹送辊、转辙器、多路导槽、吐丝机及其辅助设备、散卷运输线、集卷设备,所述多路导槽的各路出口都对应有一套吐丝机及辅助设备、一套散卷运输线和一套集卷设备,单根直条线材由夹送辊夹持进入转辙器,再由转辙器转向进入多路导槽,最后由多路导槽的各路出口对应的吐丝机及其辅助设备、散卷运输线、集卷设备完成线材成型并分卷收集。The utility model provides a coil production and collection system for wire rods, which includes pinch rolls, switches, multi-channel guide grooves, silk laying machines and auxiliary equipment, and loose coils arranged sequentially behind the upstream rolling mill along the rolling direction. Conveyor line, coil collection equipment, each outlet of the multi-way guide groove corresponds to a set of laying machine and auxiliary equipment, a set of loose coil transportation line and a set of coil collection equipment, and a single straight wire is fed by pinch rollers. It is clamped into the switch, and then turned by the switch to enter the multi-way guide groove, and finally the wire forming is completed by the laying machine and its auxiliary equipment, loose coil transportation line and coil collection equipment corresponding to each outlet of the multi-way guide groove and collected in volumes.
进一步,所述转辙器采用汽缸、油缸或电动伺服缸驱动。Further, the point switch is driven by a cylinder, an oil cylinder or an electric servo cylinder.
进一步,所述夹送辊设置为1~10套。Further, the pinch rollers are provided in 1-10 sets.
进一步,所述多路导槽设置为二路及二路以上。Further, the multi-way guide grooves are provided in two or more ways.
进一步,所述转辙器的出口与多路导槽的入口之间设置有分段剪。Further, segmental shears are arranged between the outlet of the point switch and the inlet of the multi-way guide groove.
本实用新型的优点在于:The utility model has the advantages of:
1)可实现“无头轧制”线材的高精准、低故障率分卷;1) It can realize high-precision and low failure rate coiling of "endless rolling" wire;
2)可对大卷重线材进行高精准、低故障率分卷。2) It can perform high-precision and low-failure rate sub-coiling on large coils of heavy wire.
总的说来,使用上述方式生产不同卷重的线材盘卷,既降低生产单位的吨钢成本,又能满足下游用户不同卷重要求,所带来的效益增收远大于设备方面投资的增加,产品竞争力强,应用前景广阔。In general, using the above method to produce wire coils with different coil weights can not only reduce the cost per ton of steel for the production unit, but also meet the requirements of different coil weights for downstream users. The increase in benefits and income is far greater than the increase in investment in equipment. The product has strong competitiveness and broad application prospects.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present utility model will be set forth in the following description to some extent, and to some extent, based on the investigation and research below, it will be obvious to those skilled in the art, or can be Get teaching from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1生产工艺布置示意图。Figure 1 Schematic diagram of the production process layout.
附图标记:1-夹送辊、2-转辙器、3-分段剪、4-多路导槽、5-吐丝机及其辅助设备、6-散卷运输线、7-集卷设备;图中箭头所示为轧制方向。Reference signs: 1-pinch roller, 2-point switch, 3-section shear, 4-multi-channel guide groove, 5-laying machine and its auxiliary equipment, 6-loose coil transport line, 7-coil collection Equipment; the arrow in the figure shows the rolling direction.
具体实施方式detailed description
以下将结合附图,对本实用新型的优选实施例进行详细的描述;应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings; it should be understood that the preferred embodiments are only for illustrating the present utility model, rather than limiting the protection scope of the present utility model.
如图1所示:本实施例中的一种线材分卷生产收集系统,包括沿轧制方向在上游轧机的后方依次连接设置的夹送辊1、转辙器2、分段剪3、多路导槽4、吐丝机及其辅助设备5、散卷运输线6、集卷设备7,所述多路导槽的各路出口都对应有一套吐丝机及辅助设备、一套散卷运输线和一套集卷设备。As shown in Figure 1: a kind of wire coil production and collection system in this embodiment includes a pinch roller 1, a switch 2, a section shear 3, and multiple Road guide trough 4, silk laying machine and its auxiliary equipment 5, loose coil transportation line 6, coil collection equipment 7, each outlet of the multi-way guide groove corresponds to a set of silk laying machine and auxiliary equipment, and a set of loose coil Conveyor line and a set of roll collecting equipment.
具体的,夹送辊1出口与转辙器2相连,转辙器2出口与分段剪3入口相连,分段剪3出口与多路导槽4入口相连,多路导槽4出口与吐丝机及其辅助设备5入口相连,吐丝机及其辅助设备5出口与散卷运输线6入口相连,散卷运输线出口6与集卷设备7入口相连。采用上述方案,工作时,由连铸机或加热装置送出的钢坯进行头尾焊接后形成无头坯料,该无头坯料被上游轧机进行单根轧制后变成的单根直条线材,再由夹送辊1夹持进入转辙器2,并根据获取的单根直条线材分卷盘重对转辙器的转向进行控制,以引导单根直条线材在分段剪3处进行剪切,接着经过分段剪3剪切后依序进入多路导槽4,最后由多路导槽4的各路出口对应的吐丝机及其辅助设备5、散卷运输线6、集卷设备7完成线材成型并分卷收集。Specifically, the outlet of the pinch roller 1 is connected to the switch 2, the outlet of the switch 2 is connected to the inlet of the section shear 3, the outlet of the section shear 3 is connected to the entrance of the multi-way guide groove 4, and the outlet of the multi-way guide groove 4 is connected to the outlet of the spout The silk machine and its auxiliary equipment 5 inlets are connected, the silk laying machine and its auxiliary equipment 5 outlets are connected with the loose coil transportation line 6 entrance, and the loose coil transportation line outlet 6 is connected with the coil collection equipment 7 entrances. Using the above scheme, when working, the steel billet sent out by the continuous casting machine or the heating device is welded head to tail to form a headless billet, and the headless billet is single-rolled by the upstream rolling mill to become a single straight wire, and then It is clamped by the pinch roller 1 and enters the switch 2, and the steering of the switch is controlled according to the reel weight of the obtained single straight wire, so as to guide the single straight wire to be cut at the section shear 3. Cutting, and then enter the multi-way guide groove 4 in sequence after being cut by segmental shear 3, and finally the silk laying machine and its auxiliary equipment 5, loose coil transportation line 6, and coil collection corresponding to each exit of the multi-way guide groove 4 Equipment 7 completes wire forming and collects in volumes.
本实施例中的转辙器2采用汽缸。当然在不同的实施例中还可以采用油缸或电动伺服缸驱动。The point switch 2 in this embodiment adopts a cylinder. Of course, in different embodiments, an oil cylinder or an electric servo cylinder can also be used to drive.
本实施例中的夹送辊可设置为1~10套。The number of pinch rollers in this embodiment can be set to 1-10 sets.
本实施例中的多路导槽可设置为二路及二路以上。The multi-channel guide grooves in this embodiment can be set to two or more channels.
下面具体的阐述下本实用新型的工艺原理:The technological principle of the present utility model is specifically set forth below:
1)由连铸机或加热装置送出的钢坯经过头尾焊接,形成无头坯料进行单根轧制,经过上游轧机变成单根直条线材后通过夹送辊1夹持进入转辙器2;1) The steel slab sent out from the continuous casting machine or the heating device is welded from head to tail to form a headless billet for single rolling. After passing through the upstream rolling mill into a single straight wire, it is clamped by the pinch roller 1 and enters the switch 2. ;
2)此时,转辙器2对应多路导槽4中的某一路导槽;通过的单根直条线材达到盘重要求时,转辙器2转向,并引导单根直条线材在分段剪3处进行剪切;2) At this time, the switch 2 corresponds to one of the guide grooves in the multi-way guide groove 4; when the passing single straight wire meets the coil weight requirement, the switch 2 turns and guides the single straight wire to separate Cut the segment at 3 places;
3)剪切后的后续单根直条线材的头部进入多路导槽4中的另外一路导槽。待通过的单根直条线材再次达到盘重要求时,转辙器2再次转向,并再次引导单根直条线材在分段剪3处进行剪切。3) After cutting, the head of the subsequent single straight wire enters another guide groove in the multi-way guide groove 4 . When the single straight wire to be passed reaches the coil weight requirement again, the switch 2 turns again and guides the single straight wire to be cut at the section shear 3 again.
4)剪切后的后续单根直条线材的头部重新进入多路导槽4中的一路导槽,如此周而复始工作。4) After cutting, the head of the subsequent single straight wire re-enters one of the guide grooves in the multi-way guide groove 4, and it works again and again.
5)分段的单根直条线材分别经过多路导槽4的各路出口对应的吐丝机及其辅助设备5、散卷运输线6、集卷设备7进行成型并分卷收集。5) Segmented single straight wires are formed and collected in volumes through the laying machine corresponding to each exit of the multi-way guide groove 4 and its auxiliary equipment 5, loose coil transportation line 6, and coil collection equipment 7.
以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. Obviously, those skilled in the art can make various changes and modifications to the utility model without departing from the spirit and scope of the utility model. In this way, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and equivalent technologies thereof, the utility model is also intended to include these modifications and variations.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925610A (en) * | 2017-04-27 | 2017-07-07 | 中冶赛迪工程技术股份有限公司 | A kind of wire rod bundling produces collection system and method |
| CN110090861A (en) * | 2019-05-21 | 2019-08-06 | 东北大学 | A kind of efficient endless rolling method of simple shape |
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2017
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925610A (en) * | 2017-04-27 | 2017-07-07 | 中冶赛迪工程技术股份有限公司 | A kind of wire rod bundling produces collection system and method |
| CN106925610B (en) * | 2017-04-27 | 2019-05-24 | 中冶赛迪工程技术股份有限公司 | A kind of wire rod bundling production collection system and method |
| CN110090861A (en) * | 2019-05-21 | 2019-08-06 | 东北大学 | A kind of efficient endless rolling method of simple shape |
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