CN206678047U - A kind of rubber belt cut-to-length device - Google Patents
A kind of rubber belt cut-to-length device Download PDFInfo
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- CN206678047U CN206678047U CN201720300074.6U CN201720300074U CN206678047U CN 206678047 U CN206678047 U CN 206678047U CN 201720300074 U CN201720300074 U CN 201720300074U CN 206678047 U CN206678047 U CN 206678047U
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Abstract
本实用新型公布了一种胶皮带定长剪切装置,包括机座、机架、驱动电机、传动装置以及切刀组件;驱动电机连接传动装置;传动装置包括传动齿轮和传动齿条,传动装置通过传动齿轮和传动齿条连接输送装置;输送装置安装在机架上,由输送带一、输送带二、输送带三组成,在输送带一末端上方设置有压辊结构;压辊结构包括压柄、轴承和压辊轮;输送带二上方设置有滑动组件,且滑动组件由安装板、滑块、压缩弹簧、支座和连杆组成。本实用新型的目的在于,提供了一种胶皮带定长剪切装置,使该装置自动化程度高,在剪切过程中实现定长剪切,抵消胶带的剪切应力,降低剪切误差,提高生产效率。
The utility model discloses a fixed-length shearing device for rubber belts, which includes a machine base, a frame, a driving motor, a transmission device and a cutter assembly; the driving motor is connected to a transmission device; the transmission device includes a transmission gear and a transmission rack, and the transmission device The conveying device is connected by the transmission gear and the transmission rack; the conveying device is installed on the frame and consists of conveyor belt 1, conveyor belt 2 and conveyor belt 3, and a pressure roller structure is arranged above the end of the conveyor belt; the pressure roller structure includes pressure Handles, bearings and pressure rollers; a sliding assembly is arranged above the conveyor belt two, and the sliding assembly is composed of a mounting plate, a slider, a compression spring, a bearing and a connecting rod. The purpose of this utility model is to provide a fixed-length cutting device for rubber belts, which has a high degree of automation, realizes fixed-length cutting during the cutting process, offsets the shearing stress of the tape, reduces shearing errors, and improves Productivity.
Description
技术领域technical field
本实用新型涉及橡胶加工技术领域,具体为一种胶皮带定长剪切装置。The utility model relates to the technical field of rubber processing, in particular to a fixed-length cutting device for rubber belts.
背景技术Background technique
胶皮带是一种常见形态的橡胶制品,胶皮带在成型之后需要进行定长剪切工序,目前在国内很多中小企业中,胶皮带的定长剪切操作仍由工人使用剪刀剪切或采用半自动机械剪切,但目前技术存在结构设计不合理,在剪切过程中不能很好的抵消胶带的剪切应力,存在剪切长度误差大、劳动强度高、自动化程度低、剪切过程中出现翘边等问题,因此大部分工序还需要人工进行调节来完成。The rubber belt is a common form of rubber product. After the rubber belt is formed, it needs to be cut to length. At present, in many small and medium-sized enterprises in China, the fixed-length cutting operation of the rubber belt is still cut by workers with scissors or semi-automatically. Mechanical shearing, but the structural design of the current technology is unreasonable, and the shearing stress of the tape cannot be well offset during the shearing process. There are large errors in the shearing length, high labor intensity, low degree of automation, and warping during the shearing process. Side and other issues, so most of the process also needs manual adjustment to complete.
实用新型内容Utility model content
本实用新型的目的在于,为了解决上述问题,提供了一种胶皮带定长剪切装置,使该装置自动化程度高,在剪切过程中实现定长剪切,抵消胶带的剪切应力,减少了剪切误差,提高了生产效率。The purpose of this utility model is that, in order to solve the above problems, a fixed-length shearing device for rubber belts is provided, which makes the device highly automated, realizes fixed-length shearing during the shearing process, offsets the shear stress of the adhesive tape, and reduces Cutting error is reduced and production efficiency is improved.
为实现以上目的,本实用新型采用的技术方案是:一种胶皮带定长剪切装置,包括机座1、机架2、驱动电机6、传动装置以及切刀组件5;所述驱动电机6连接传动装置;所述传动装置包括传动齿轮81和传动齿条82,所述传动装置通过传动齿轮81和传动齿条82连接输送装置;所述的输送装置安装在机架2上,由输送带一91、输送带二92、输送带三93组成,在输送带一91末端上方设置有压辊结构4;所述压辊结构4包括压柄41、轴承42和压辊轮43;所述输送带二92上方设置有滑动组件3,且滑动组件3由安装板31、滑块32、压缩弹簧33、支座34和连杆3组成。In order to achieve the above purpose, the technical solution adopted by the utility model is: a fixed-length cutting device for rubber belts, including a machine base 1, a frame 2, a driving motor 6, a transmission device and a cutter assembly 5; the driving motor 6 Connect the transmission device; the transmission device includes a transmission gear 81 and a transmission rack 82, and the transmission device is connected to the conveying device by the transmission gear 81 and the transmission rack 82; One 91, conveyor belt two 92, and conveyor belt three 93 are composed of a pressure roller structure 4 above the end of the conveyor belt one 91; the pressure roller structure 4 includes a pressure handle 41, a bearing 42 and a pressure roller wheel 43; the conveying A slide assembly 3 is arranged above the belt two 92, and the slide assembly 3 is composed of a mounting plate 31, a slide block 32, a compression spring 33, a bearing 34 and a connecting rod 3.
进一步的,所述的切刀组件5由转轴51、刀架52及动刀片53组成,可转动的安装在滑动组件3朝向传动装置一侧的滑块32上。Further, the cutter assembly 5 is composed of a rotating shaft 51 , a knife holder 52 and a movable blade 53 , and is rotatably installed on the slider 32 on the side of the sliding assembly 3 facing the transmission device.
进一步的,所述动刀片53数量为两个,间隔180度设置,通过螺栓紧固在刀架52上。Further, the number of the movable blades 53 is two, arranged at intervals of 180 degrees, and fastened to the tool holder 52 by bolts.
进一步的,所述支座34连接机架2,固定在支座34上的连杆35末端与滑块32焊接,压缩弹簧33套合在连杆35上与滑块32接触。Further, the support 34 is connected to the frame 2 , the end of the connecting rod 35 fixed on the support 34 is welded to the slider 32 , and the compression spring 33 fits on the connecting rod 35 and contacts the slider 32 .
进一步的,所述的输送装置上均设有可调式张紧器7。Further, adjustable tensioners 7 are provided on the conveying devices.
本实用新型的有益效果:1、实现对胶皮带的便捷输送,节省劳动力,自动化程度高。The beneficial effects of the utility model: 1. Realize the convenient transportation of the rubber belt, save labor force, and have a high degree of automation.
2、本实用新型装置可通过调节驱动电机或驱动动刀片电机的任意一种实现变频调速,进而保证胶皮带的定长剪切。2. The device of the utility model can realize frequency conversion and speed regulation by adjusting any one of the driving motor or the driving blade motor, thereby ensuring the fixed-length cutting of the rubber belt.
3、切刀组件安装在滑动组件上,在切割过程中,刀片抵压胶皮带时产生的剪切应力通过滑块挤压弹簧进行缓冲,进而抵消掉剪切应力,且产生的剪切应力较小,不会产生较大的上下波动。3. The cutter assembly is installed on the sliding assembly. During the cutting process, the shear stress generated when the blade presses against the rubber belt is buffered by the slider pressing the spring, thereby offsetting the shear stress, and the generated shear stress is relatively small. Small, there will be no large up and down fluctuations.
4、本实用新型装置的压辊轮抵靠在传输的胶皮带上,通过胶皮带作用力而转动,有效防止剪切过程中,胶皮带出现翘边现象,减少定长剪切误差。4. The pressure roller of the device of the utility model leans against the conveying rubber belt and rotates through the force of the rubber belt, effectively preventing the rubber belt from warping during the cutting process and reducing the error of fixed-length cutting.
附图说明Description of drawings
图1为本实用新型装置的主视结构示意图。Fig. 1 is a schematic diagram of the front view of the device of the present invention.
图2为压辊结构示意图。Figure 2 is a schematic diagram of the structure of the pressure roller.
图3为图1中A处的局部放大示意图。FIG. 3 is a partially enlarged schematic diagram of A in FIG. 1 .
图4为图3中切刀组件旋转示意图。FIG. 4 is a schematic diagram of the rotation of the cutter assembly in FIG. 3 .
图5为本实用新型装置的俯视结构示意图。Fig. 5 is a top view structural schematic diagram of the device of the present invention.
图中所述文字标注表示为:1、机座;2.机架;3、滑动组件;4.压辊结构;5、切刀组件;6、驱动电机;7、可调式张紧器;31、安装板;32、滑块;33、压缩弹簧;34、支座;35、连杆;41、压柄;42、轴承;43、压辊轮;51、转轴;52、刀架;53、动刀片;81、传动齿轮;82、传动齿条;91、输送带一;92、输送带二;93、输送带三。The text marked in the figure is expressed as: 1. Machine base; 2. Rack; 3. Sliding assembly; 4. Pressure roller structure; 5. Cutter assembly; 6. Driving motor; 7. Adjustable tensioner; 31 , mounting plate; 32, slide block; 33, compression spring; 34, support; 35, connecting rod; 41, pressure handle; 42, bearing; 43, pressure roller; 51, rotating shaft; 52, knife rest; 53, Moving blade; 81, transmission gear; 82, transmission rack; 91, conveyor belt one; 92, conveyor belt two; 93, conveyor belt three.
具体实施方式detailed description
为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description of this part is only exemplary and explanatory, and should not have any influence on the protection scope of the utility model. restrictive effect.
如图1-图5所示,本实用新型的具体结构为:包括机座1、机架2、驱动电机6、传动装置以及切刀组件5;所述驱动电机6连接传动装置;所述传动装置包括传动齿轮81和传动齿条82,所述传动装置通过传动齿轮81和传动齿条82连接输送装置;所述的输送装置安装在机架2上,由输送带一91、输送带二92、输送带三93组成,在输送带一91末端上方设置有压辊结构4;所述压辊结构4包括压柄41、轴承42和压辊轮43;所述输送带二92上方设置有滑动组件3,且滑动组件3由安装板31、滑块32、压缩弹簧33、支座34和连杆35组成。As shown in Fig. 1-Fig. 5, the specific structure of the present utility model is: comprise machine base 1, frame 2, drive motor 6, transmission device and cutter assembly 5; Described drive motor 6 is connected transmission device; The device comprises a transmission gear 81 and a transmission rack 82, and the transmission device is connected to the conveying device by the transmission gear 81 and the transmission rack 82; , Conveyor belt three 93 are composed of, a pressure roller structure 4 is arranged above the end of the conveyor belt one 91; the pressure roller structure 4 includes a pressure handle 41, a bearing 42 and a pressure roller wheel 43; the top of the conveyor belt two 92 is provided with a sliding Component 3, and the sliding component 3 is composed of a mounting plate 31 , a slider 32 , a compression spring 33 , a support 34 and a connecting rod 35 .
优选的,所述的切刀组件5由转轴51、刀架52及动刀片53组成,可转动的安装在滑动组件3朝向传动装置一侧的滑块32上。Preferably, the cutter assembly 5 is composed of a rotating shaft 51 , a knife holder 52 and a movable blade 53 , and is rotatably mounted on the slider 32 on the side of the sliding assembly 3 facing the transmission device.
优选的,所述动刀片53数量为两个,间隔180度设置,通过螺栓紧固在刀架52上。Preferably, the number of the movable blades 53 is two, arranged at intervals of 180 degrees, and fastened to the knife holder 52 by bolts.
优选的,所述支座34连接机架2,固定在支座34上的连杆35末端与滑块32焊接,压缩弹簧33套合在连杆35上与滑块32接触。Preferably, the support 34 is connected to the frame 2 , the end of the connecting rod 35 fixed on the support 34 is welded to the slider 32 , and the compression spring 33 fits on the connecting rod 35 and contacts the slider 32 .
优选的,所述的输送装置上均设有可调式张紧器7。Preferably, adjustable tensioners 7 are provided on the conveying devices.
本实用新型装置的工作原理:启动驱动电机6,传动齿条82带动输送带一91动作,通过调节变频调节器改变传输转速或改变切刀组件转速实现定长剪切,转动压柄41通过压辊轮43将胶皮带紧贴皮带轮,防止在剪切过程中出现翘边等现象;胶皮带传输至输送带二92上时,转动的动刀片53实现定长剪切,剪切时由于抵靠在胶皮带上产生的剪切应力传递至滑块32,使滑块32产生向上的作用力,最终通过压缩弹簧33缓冲,定长剪切后的胶皮带传输至输送带三93,通过小车运输,进行下一步工序。The working principle of the utility model device: start the driving motor 6, the transmission rack 82 drives the conveyor belt 91 to move, change the transmission speed by adjusting the frequency conversion regulator or change the speed of the cutter assembly to achieve fixed-length cutting, and turn the pressure handle 41 to pass the pressure. The roller 43 will stick the rubber belt close to the belt pulley to prevent the occurrence of warping during the cutting process; when the rubber belt is transmitted to the conveyor belt 2 92, the rotating movable blade 53 realizes the fixed-length cutting. The shear stress generated on the rubber belt is transmitted to the slider 32, causing the slider 32 to generate an upward force, and finally buffered by the compression spring 33, and the fixed-length cut rubber belt is transmitted to the conveyor belt 3 93, and transported by a trolley , proceed to the next step.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the utility model, it should be pointed out that due to the limitation of literal expression, objectively there are infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the utility model Under the premise of the invention, some improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate way; these improvements, modifications, or combinations, or the ideas and technical solutions of the utility model can be directly applied without improvement In other occasions, all should be regarded as the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300074.6U CN206678047U (en) | 2017-03-27 | 2017-03-27 | A kind of rubber belt cut-to-length device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720300074.6U CN206678047U (en) | 2017-03-27 | 2017-03-27 | A kind of rubber belt cut-to-length device |
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| CN206678047U true CN206678047U (en) | 2017-11-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109774244A (en) * | 2018-12-12 | 2019-05-21 | 桐城市美富泰塑业有限公司 | The Scissoring device of paper-plastic packing bag |
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2017
- 2017-03-27 CN CN201720300074.6U patent/CN206678047U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109774244A (en) * | 2018-12-12 | 2019-05-21 | 桐城市美富泰塑业有限公司 | The Scissoring device of paper-plastic packing bag |
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