CN206677156U - The mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology - Google Patents
The mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology Download PDFInfo
- Publication number
- CN206677156U CN206677156U CN201720455484.8U CN201720455484U CN206677156U CN 206677156 U CN206677156 U CN 206677156U CN 201720455484 U CN201720455484 U CN 201720455484U CN 206677156 U CN206677156 U CN 206677156U
- Authority
- CN
- China
- Prior art keywords
- cooling water
- water route
- mould
- conformal cooling
- mold shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000498 cooling water Substances 0.000 title claims abstract description 47
- 239000002184 metal Substances 0.000 title claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 28
- 238000005516 engineering process Methods 0.000 title claims abstract description 27
- 238000000149 argon plasma sintering Methods 0.000 title claims abstract description 20
- 238000005058 metal casting Methods 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 9
- 229910001240 Maraging steel Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 238000001816 cooling Methods 0.000 description 15
- 102000010637 Aquaporins Human genes 0.000 description 6
- 108010063290 Aquaporins Proteins 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000009792 diffusion process Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004512 die casting Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 241001074085 Scophthalmus aquosus Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model provides a kind of mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology, and the mould includes:The mold shell manufactured by direct metal laser sintering technology;Conformal cooling water route;And the metal casting shaped portion manufactured by metal casting forming technique, wherein described conformal cooling water route is in the inside of mold shell, and on the bottom of mold shell and side wall, expose outside mold shell at the both ends in the conformal cooling water route, the metal casting shaped portion is filled in the inside of mold shell, and metal casting shaped portion is fixed on wherein.The utility model can not only improve the life-span of mould, and can improve production efficiency by reducing product shaping cycle time, reduce production cost.
Description
Technical field
The utility model is related to a kind of has conformal cooling water based on direct metal laser sintering and Founding moldability technology
The mould on road.
Background technology
In manufacturing industry, mould has a considerable status, and the details of mould for product production efficiency and
Quality is respectively provided with important influence.It is central to the particularly important is its cooling system, due to during many mold uses all
Hot environment can be in, such as moulds such as die casting, injection and blowings.One good cooling system is except that can extend mould
Beyond service life, production efficiency can be more improved, shortens product shaping cycle time and improves final product quality.
Traditional mould manufacturing method, it is mostly cold to manufacture with bore mode when manufacturing the cooling water channel among mould
But water route, and the water route manufactured can only be straight water path, therefore can not manufacture and follow die surface profile
Complicated cooling water channel, such a situation, which can make, there is skimble-scamble distance between mould side wall and cooling water channel, can not ensure work
Part can be cooled down uniformly in each several part of die cavity, thus cause deformation of products.
In recent years there is a kind of more new-type cooling water channel design to be referred to as conformal cooling water route, be that a kind of shape can be bonded mould
Has the cooling water channel of surface profile.Being capable of quickly and evenly cooling down workpiece using the cooling system of this type.Compared to traditional
Cooling system, conformal cooling system can shorten 30-60% product shaping cycle time, can also improve product quality and carry
High die life.
General manufacture conformal cooling system can utilize Diffusion Welding technology or direct metal laser sintering mostly(DMLS)Skill
Art manufactures.If, can be first with traditional processing technology using Diffusion Welding technology(Such as milling, brill, electric spark)In two
Required waterway structure is manufactured on individual die sheet surface, then two Die and mould plates are joined together to form institute using Diffusion Welding technology
The water route needed.But because Diffusion Welding can only composition plane, this way can only produce relatively easy geometry
Conformal cooling water route.And the conformal cooling water route of complex geometric shapes is then manufactured by DMLS technologies, but this technology is not
But time-consuming and expense also costly.
Utility model content
In view of this, main purpose of the present utility model is to provide one kind based on direct metal laser sintering and is cast as
The mould with conformal cooling water route of shape technology.
The utility model provides a kind of has conformal cooling water based on direct metal laser sintering and Founding moldability technology
The mould on road, including:The mold shell manufactured by direct metal laser sintering technology;Conformal cooling water route;And pass through metal
The metal casting shaped portion of Founding moldability technology manufacture, wherein the conformal cooling water route is in the inside of mold shell, and
On the bottom of mold shell and side wall, mold shell is exposed at the both ends in the conformal cooling water route, the metal casting into
Shape is partially filled in the inside of mold shell, and metal casting shaped portion is fixed on wherein.
Preferably, the material of the mold shell is mould steel.
Preferably, the material of the mold shell is Maraging steel.
Preferably, the conformal cooling water route is metal tube.
Preferably, the material of the metal casting shaped portion is aluminium.
The utility model, which is applied to manufacture die casting, injection molded, blow molding etc., needs the metal die of cooling system.It is high
The conformal cooling water route of efficiency can not only improve the life-span of mould, and can improve life by shortening product shaping cycle time
Efficiency is produced, while production cost can be reduced using manufacture method provided by the utility model.
Brief description of the drawings
Fig. 1 is the schematic diagram of the utility model different component Configurations before metal casting shaping;
Fig. 2 is the schematic diagram of the utility model different component Configurations in metal casting forming process;
Fig. 3 is the schematic diagram of the utility model different component Configurations after Mold Metal cast form;
Fig. 4 is provided by the utility model to have conformal cooling based on direct metal laser sintering and Founding moldability technology
The manufacture method flow chart of the mould in water route.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, so that those skilled in the art
The utility model can be better understood from and can be practiced, but illustrated embodiment is not as to restriction of the present utility model.
The utility model provides a kind of has conformal cooling water based on direct metal laser sintering and Founding moldability technology
The manufacture method of road mould, its flow is as shown in figure 4, comprise the following steps:
Step 1:Using the mold shell 1 of direct metal laser sintering technology manufacture complicated shape, concrete shape can root
Need to customize according to workpiece, its material can be Maraging steel or other be used for casting technique mould steel, mold shell 1
Thickness is decided by the cooling effectiveness that its structural rigidity and final mould need.
Step 2:As Fig. 1 is shown, prepare conformal cooling water route 2, the geometry of conformal cooling water route 2 can be by various
Technique makes, and its structure needs to be bonded the inner surface profile of mold shell 1, such as by bending and weld identical or different horizontal stroke
Section(Such as circular, rectangle or triangle shape)Metal tube technique make, the material of metal tube can be stainless steel.Again will
Conformal cooling water route 2 is fixed to the inside of mold shell 1, and the geometry in the conformal cooling water route 2 should be close with mold shell 1
Contact, specially takes the bottom of the mold shell 1 and the side wall of surrounding, and the both ends in the exposed conformal cooling water route 2,
In order to diversion water outlet.The inside/outside diameter size in conformal cooling water route 2 is related to cool time, can be selected according to being actually needed
Select.Conformal cooling water route 2 is the cooling water channel that a kind of shape can be bonded die surface profile, uses the cooling system of this type
Being capable of quickly and evenly cooling down workpiece.
Step 3:Metal casting shaping is carried out, as shown in Fig. 2 the casting metal material 3 of fusing is poured into mold shell 1
Inside, wrap up around conformal cooling water route 2, casting metal material 3 is high heat conduction and low melting point work materials such as aluminium.
Step 4:Cooling and solidifying shaping is finally carried out, cooling way is not restricted.As shown in figure 3, it is filled in mould after cooling
Has the metal casting shaped portion 4 inside shell 1.After completing metal casting shaping, the whole mould with conformal cooling water route
Including mold shell 1, conformal cooling water route 2 and metal casting shaped portion 4.The exact shape size of final mould can pass through
Traditional post-processing obtains, and the post-processing can be electro-discharge machining, wire cutting, turning, milling, polishing, polishing etc..
The utility model provides a kind of has conformal cooling water based on direct metal laser sintering and Founding moldability technology
The mould on road, as shown in figure 3, it includes mold shell 1, conformal cooling water route 2 and metal casting shaped portion 4, wherein mould
Shell 1 is manufactured by direct metal laser sintering technology, conformal cooling water route 2 form metal cast form part 4 it
The preceding inside for being first put into mold shell 1, mold shell 1 is exposed at the both ends in the conformal cooling water route 2, and metal casting shapes
Part 4 is manufactured by metal casting forming technique.
Embodiment described above is only the preferred embodiment to absolutely prove the utility model and being lifted, the utility model
Protection domain not limited to this.The equivalent substitute or change that those skilled in the art are made on the basis of the utility model
Change, within the scope of protection of the utility model.The scope of protection of the utility model is defined by claims.
Claims (5)
1. a kind of mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology, its feature exist
In, including:The mold shell manufactured by direct metal laser sintering technology;Conformal cooling water route;And by metal casting into
The metal casting shaped portion of shape technology manufacture, wherein the conformal cooling water route is in the inside of mold shell, and is located at mould
Have in bottom and the side wall of shell, mold shell, the metal casting shaped portion are exposed in the both ends in the conformal cooling water route
The inside of mold shell is filled in, and metal casting shaped portion is fixed on wherein.
2. according to claim 1 have conformal cooling water route based on direct metal laser sintering and Founding moldability technology
Mould, it is characterised in that the material of the mold shell is mould steel.
3. according to claim 1 have conformal cooling water route based on direct metal laser sintering and Founding moldability technology
Mould, it is characterised in that the material of the mold shell is Maraging steel.
4. according to claim 1 have conformal cooling water route based on direct metal laser sintering and Founding moldability technology
Mould, it is characterised in that the conformal cooling water route is metal tube.
5. according to claim 1 have conformal cooling water route based on direct metal laser sintering and Founding moldability technology
Mould, it is characterised in that the material of the metal casting shaped portion is aluminium.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720455484.8U CN206677156U (en) | 2017-04-27 | 2017-04-27 | The mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720455484.8U CN206677156U (en) | 2017-04-27 | 2017-04-27 | The mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology |
Publications (1)
Publication Number | Publication Date |
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CN206677156U true CN206677156U (en) | 2017-11-28 |
Family
ID=60406149
Family Applications (1)
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CN201720455484.8U Active CN206677156U (en) | 2017-04-27 | 2017-04-27 | The mould with conformal cooling water route based on direct metal laser sintering and Founding moldability technology |
Country Status (1)
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CN (1) | CN206677156U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108788096A (en) * | 2017-04-27 | 2018-11-13 | 香港生产力促进局 | The mold and its manufacturing method with conformal cooling water route based on direct metal laser sintering and Founding moldability technology |
-
2017
- 2017-04-27 CN CN201720455484.8U patent/CN206677156U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108788096A (en) * | 2017-04-27 | 2018-11-13 | 香港生产力促进局 | The mold and its manufacturing method with conformal cooling water route based on direct metal laser sintering and Founding moldability technology |
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