CN206676373U - Two-way stirring type reactor - Google Patents

Two-way stirring type reactor Download PDF

Info

Publication number
CN206676373U
CN206676373U CN201720280030.1U CN201720280030U CN206676373U CN 206676373 U CN206676373 U CN 206676373U CN 201720280030 U CN201720280030 U CN 201720280030U CN 206676373 U CN206676373 U CN 206676373U
Authority
CN
China
Prior art keywords
shaft
bearing
tank body
fixed
gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720280030.1U
Other languages
Chinese (zh)
Inventor
周秀芹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yancheng Vocational Institute of Industry Technology
Original Assignee
Yancheng Vocational Institute of Industry Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yancheng Vocational Institute of Industry Technology filed Critical Yancheng Vocational Institute of Industry Technology
Priority to CN201720280030.1U priority Critical patent/CN206676373U/en
Application granted granted Critical
Publication of CN206676373U publication Critical patent/CN206676373U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

本实用新型公开了一种双向搅拌型反应釜,包括罐体、进料口、出料口、搅拌轴、减速机和电机,搅拌轴包括内轴和外轴,内轴固定减速机的输出轴,所述内轴和外轴上均固定有螺旋桨式搅拌桨,内轴穿设在外轴内,所述转向控制器包括连接外套、行星齿轮、行星支架、行星轴承、第一单向轴承、内齿轮以及内齿圈,本实用新型双向搅拌型反应釜可以在电机正转的情况下,使得内轴、外轴转向相反,因此两个螺旋桨式搅拌桨转向相反,使得不同层的反应原料可以交汇于中部,加速了混合速度,混合效果更加,提高了反应速度。

The utility model discloses a two-way stirring type reaction kettle, which comprises a tank body, a material inlet, a material outlet, a stirring shaft, a speed reducer and a motor, the stirring shaft includes an inner shaft and an outer shaft, and the inner shaft fixes the output shaft of the speed reducer , both the inner shaft and the outer shaft are fixed with propeller-type stirring paddles, the inner shaft is passed through the outer shaft, and the steering controller includes a connecting sleeve, a planetary gear, a planetary support, a planetary bearing, a first one-way bearing, an inner The gear and the inner ring gear, the utility model bidirectional stirring type reactor can make the inner shaft and the outer shaft turn in the opposite direction when the motor is rotating forward, so the two propeller-type stirring paddles turn in the opposite direction, so that the reaction raw materials of different layers can meet In the middle, the mixing speed is accelerated, the mixing effect is more effective, and the reaction speed is improved.

Description

双向搅拌型反应釜Two-way stirred reactor

技术领域technical field

本实用新型涉及一种双向搅拌型反应釜。The utility model relates to a two-way stirring type reaction kettle.

背景技术Background technique

反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能。反应釜广泛应用于石油、化工、橡胶、农药、染料、医药、食品,用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅、聚合釜等;材质一般有碳锰钢、不锈钢、锆、镍基(哈氏、蒙乃尔、因康镍)合金及其它复合材料。The broad understanding of the reaction kettle is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in petroleum, chemical, rubber, pesticides, dyes, medicines, food, pressure vessels used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes, such as reactors, reaction pots, decomposition pots , polymerization kettle, etc.; materials generally include carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.

反应釜在实际生产应用中,对搅拌叶轮提出的要求是综合性、多方面的,例如旋桨式搅拌器主要造成轴向液流,产生较大的循环量,但是在多种反应原料密度差别较大时,传统旋桨式搅拌器混合效果不好,影响反应速度。In the actual production and application of the reaction kettle, the requirements for the stirring impeller are comprehensive and multifaceted. For example, the propeller type agitator mainly causes the axial liquid flow and produces a large circulation volume, but the difference in the density of various reaction materials When it is larger, the mixing effect of the traditional propeller agitator is not good, which affects the reaction speed.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理,混合效果更佳的双向搅拌型反应釜。The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art, and provide a two-way stirring reactor with reasonable structural design and better mixing effect.

本实用新型解决上述问题所采用的技术方案是:The technical solution adopted by the utility model to solve the above problems is:

一种双向搅拌型反应釜,包括罐体、进料口、出料口、搅拌轴、减速机和电机,所述进料口设置在罐体上部,出料口设置在罐体的底部,搅拌轴一端伸入罐体内,搅拌轴的另一端伸出罐体并与减速机连接,减速机连接电机,其特征在于:搅拌轴的另一端通过转向控制器与减速机连接,搅拌轴包括内轴和外轴,内轴固定减速机的输出轴,所述内轴和外轴上均固定有螺旋浆式搅拌桨,内轴穿设在外轴内,所述转向控制器包括连接外套、行星齿轮、行星支架、行星轴承、第一单向轴承、内齿轮以及内齿圈,所述连接外套固定在外轴的上端,连接外套内固定有内齿圈,行星支架通过行星轴承转动安装在内轴上,内齿轮通过第一单向轴承转动安装在内轴上,所述行星齿轮转动安装在行星支架上,所述行星齿轮与内齿轮、内齿圈啮合。本实用新型双向搅拌型反应釜的搅拌工作方式如下:电机正转,驱动减速机转动,减速机带动内轴转动,使得内轴上的螺旋浆式搅拌桨正向转动,使得底部的反应原料向上流动,内轴的正转,此时第一单向轴承处于锁死方向,因此内轴通过第一单向轴承带动内齿圈,从而经由行星齿轮带动内齿圈,从而带动外轴反向转动,使得外轴轴上的螺旋浆式搅拌桨反向转动,使得顶部的反应原料向下流动,使得不同层的反应原料可以交汇于中部,加速了混合速度,混合效果更加,提高了反应速度。电机反向转动后,使得内轴上的螺旋浆式搅拌桨反向转动,使得反应原料向下流动,而内轴的反转,此时第一单向轴承处于自由转动方向,因此的螺旋浆式搅拌桨不转动。A two-way stirring reactor, comprising a tank body, a feed port, a discharge port, a stirring shaft, a reducer and a motor, the feed port is arranged on the upper part of the tank body, the discharge port is arranged on the bottom of the tank body, and the stirring One end of the shaft extends into the tank, and the other end of the stirring shaft extends out of the tank and is connected to the reducer, which is connected to the motor. It is characterized in that: the other end of the stirring shaft is connected to the reducer through a steering controller, and the stirring shaft includes an inner shaft and the outer shaft, the inner shaft fixes the output shaft of the reducer, the inner shaft and the outer shaft are fixed with a propeller-type stirring paddle, the inner shaft is installed in the outer shaft, and the steering controller includes a connecting sleeve, a planetary gear, Planetary support, planetary bearing, first one-way bearing, internal gear and internal ring gear, the connecting sleeve is fixed on the upper end of the outer shaft, the internal ring gear is fixed inside the connecting sleeve, and the planetary support is installed on the inner shaft through the rotation of the planetary bearing. The inner gear is rotatably installed on the inner shaft through the first one-way bearing, and the planetary gear is rotatably installed on the planet carrier, and the planetary gear meshes with the inner gear and the ring gear. The stirring working mode of the two-way stirring reactor of the utility model is as follows: the motor rotates forward, drives the reducer to rotate, and the reducer drives the inner shaft to rotate, so that the propeller type stirring paddle on the inner shaft rotates forward, so that the reaction raw materials at the bottom are upward flow, the inner shaft rotates forward, and the first one-way bearing is in the locked direction at this time, so the inner shaft drives the inner ring gear through the first one-way bearing, thereby driving the inner ring gear through the planetary gear, thereby driving the outer shaft to rotate in the reverse direction , so that the propeller-type stirring paddle on the outer shaft rotates in reverse, so that the reaction raw materials at the top flow down, so that the reaction raw materials of different layers can meet in the middle, which accelerates the mixing speed, the mixing effect is better, and the reaction speed is improved. After the motor rotates in reverse, the propeller-type stirring paddle on the inner shaft rotates in reverse, so that the reaction raw materials flow downward, and the reverse rotation of the inner shaft, at this time, the first one-way bearing is in the direction of free rotation, so the propeller The stirring paddle does not rotate.

作为优选,连接外套的上端固定有固定外圈,罐体的上端内壁固定有固定内圈,罐体的上端内壁和连接外套外壁之间设置有上深沟球轴承和下深沟球轴承,连接外套通过上深沟球轴承和下深沟球轴承转动安装在罐体的上端,且上深沟球轴承的内圈抵在固定外圈的下端,所述下深沟球轴承的外圈抵在固定内圈的上端。As a preference, a fixed outer ring is fixed on the upper end of the connection jacket, a fixed inner ring is fixed on the inner wall of the upper end of the tank body, and an upper deep groove ball bearing and a lower deep groove ball bearing are arranged between the upper inner wall of the tank body and the outer wall of the connection jacket. The jacket is rotatably mounted on the upper end of the tank through the upper deep groove ball bearing and the lower deep groove ball bearing, and the inner ring of the upper deep groove ball bearing is against the lower end of the fixed outer ring, and the outer ring of the lower deep groove ball bearing is against the lower end of the fixed outer ring. Fix the upper end of the inner ring.

作为优选,连接外套的上端通过第二单向轴承安装在内轴上,所述第一单向轴承和第二单向轴承的锁死方向相反设置。采用这种结构,当电机反转的时候,内轴和外轴同时转动,从而实现双螺旋浆式搅拌桨同向转动的效果。Preferably, the upper end of the connecting sleeve is mounted on the inner shaft through a second one-way bearing, and the locking directions of the first one-way bearing and the second one-way bearing are oppositely set. With this structure, when the motor reverses, the inner shaft and the outer shaft rotate at the same time, thereby realizing the effect of the double-propeller agitating blades rotating in the same direction.

作为优选,所述第二单向轴承位于第一单向轴承的上方。Preferably, the second one-way bearing is located above the first one-way bearing.

本实用新型与现有技术相比,具有以下优点和效果:本实用新型双向搅拌型反应釜可以在电机正转的情况下,使得内轴、外轴转向相反,因此两个螺旋浆式搅拌桨转向相反,使得不同层的反应原料可以交汇于中部,加速了混合速度,混合效果更加,提高了反应速度。Compared with the prior art, the utility model has the following advantages and effects: the utility model bidirectional stirring type reactor can make the inner shaft and the outer shaft turn in the opposite direction when the motor is rotating forward, so the two propeller type stirring paddles Turn to the opposite, so that the reaction raw materials of different layers can meet in the middle, accelerate the mixing speed, the mixing effect is more effective, and the reaction speed is improved.

附图说明Description of drawings

图1是本实用新型实施例双向搅拌型反应釜的结构示意图。Fig. 1 is a schematic structural view of a two-way stirring reactor according to an embodiment of the present invention.

图2是本实用新型实施例转向控制器的安装结构示意图。Fig. 2 is a schematic diagram of the installation structure of the steering controller of the embodiment of the utility model.

具体实施方式detailed description

下面结合附图并通过实施例对本实用新型作进一步的详细说明,以下实施例是对本实用新型的解释而本实用新型并不局限于以下实施例。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the utility model and the utility model is not limited to the following examples.

参见图1-图2,本实施例双向搅拌型反应釜,包括罐体1、进料口11、出料口12、搅拌轴、减速机2和电机3,所述进料口11设置在罐体1上部,出料口12设置在罐体1的底部,搅拌轴一端伸入罐体1内,搅拌轴的另一端伸出罐体1并与减速机2连接,减速机2连接电机3,其特征在于:搅拌轴的另一端通过转向控制器与减速机2连接,搅拌轴包括内轴41和外轴42,内轴41固定减速机2的输出轴,所述内轴41和外轴42上均固定有螺旋浆式搅拌桨5,内轴41穿设在外轴42内,所述转向控制器包括连接外套61、行星齿轮62、行星支架63、行星轴承64、第一单向轴承65、内齿轮66以及内齿圈67,所述连接外套61固定在外轴42的上端,连接外套61内固定有内齿圈67,行星支架63通过行星轴承64转动安装在内轴41上,内齿轮66通过第一单向轴承65转动安装在内轴41上,所述行星齿轮62转动安装在行星支架63上,所述行星齿轮62与内齿轮66、内齿圈67啮合。连接外套61的上端固定有固定外圈71,罐体1的上端内壁固定有固定内圈72,罐体1的上端内壁和连接外套61外壁之间设置有上深沟球轴承73和下深沟球轴承74,连接外套61通过上深沟球轴承73和下深沟球轴承74转动安装在罐体1的上端,且上深沟球轴承73的内圈抵在固定外圈71的下端,所述下深沟球轴承74的外圈抵在固定内圈72的上端。连接外套61的上端通过第二单向轴承68安装在内轴41上,所述第一单向轴承65和第二单向轴承68的锁死方向相反设置。所述第二单向轴承68位于第一单向轴承65的上方。Referring to Fig. 1-Fig. 2, the two-way stirred reactor of this embodiment includes a tank body 1, a feed port 11, a discharge port 12, a stirring shaft, a reducer 2 and a motor 3, and the feed port 11 is arranged in the tank The upper part of the body 1, the discharge port 12 is set at the bottom of the tank body 1, one end of the stirring shaft extends into the tank body 1, the other end of the stirring shaft extends out of the tank body 1 and is connected to the reducer 2, and the reducer 2 is connected to the motor 3, It is characterized in that the other end of the stirring shaft is connected to the reducer 2 through a steering controller, the stirring shaft includes an inner shaft 41 and an outer shaft 42, the inner shaft 41 fixes the output shaft of the reducer 2, and the inner shaft 41 and the outer shaft 42 Both are fixed with propeller-type stirring paddles 5, and the inner shaft 41 is installed in the outer shaft 42. The steering controller includes a connecting sleeve 61, a planetary gear 62, a planetary support 63, a planetary bearing 64, a first one-way bearing 65, The inner gear 66 and the inner ring gear 67, the connecting sleeve 61 is fixed on the upper end of the outer shaft 42, the inner gear ring 67 is fixed inside the connecting outer sleeve 61, the planetary carrier 63 is installed on the inner shaft 41 through the rotation of the planetary bearing 64, and the inner gear 66 The first one-way bearing 65 is rotatably mounted on the inner shaft 41 , and the planetary gear 62 is rotatably mounted on the planet carrier 63 , and the planetary gear 62 meshes with the internal gear 66 and the internal ring gear 67 . The upper end of the connecting jacket 61 is fixed with a fixed outer ring 71, the inner wall of the upper end of the tank body 1 is fixed with a fixed inner ring 72, and an upper deep groove ball bearing 73 and a lower deep groove are arranged between the inner wall of the upper end of the tank body 1 and the outer wall of the connecting jacket 61. The ball bearing 74, the connecting sleeve 61 is installed on the upper end of the tank body 1 through the upper deep groove ball bearing 73 and the lower deep groove ball bearing 74, and the inner ring of the upper deep groove ball bearing 73 is against the lower end of the fixed outer ring 71, so The outer ring of the deep groove ball bearing 74 abuts against the upper end of the fixed inner ring 72 . The upper end of the connecting sleeve 61 is installed on the inner shaft 41 through the second one-way bearing 68, and the locking directions of the first one-way bearing 65 and the second one-way bearing 68 are oppositely set. The second one-way bearing 68 is located above the first one-way bearing 65 .

本说明书中所描述的以上内容仅仅是对本实用新型所作的举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本实用新型说明书的内容或者超越本权利要求书所定义的范围,均应属于本实用新型的保护范围。The above content described in this specification is only an illustration of the utility model. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the content of the specification of the utility model or go beyond the definition of the claims All should belong to the protection scope of the present utility model.

Claims (4)

1. a kind of two-way stirring type reactor, including tank body, charging aperture, discharging opening, agitating shaft, reductor and motor, it is described enter Material mouth is arranged on tank body top, and discharging opening is arranged on the bottom of tank body, and one end of the mixing shaft is stretched into tank body, the other end of agitating shaft Stretch out tank body and be connected with reductor, reductor connection motor, it is characterised in that:The other end of agitating shaft passes through steering controller It is connected with reductor, agitating shaft includes interior axle and outer shaft, and interior axle fixes the output shaft of reductor, solid in the interior axle and outer shaft Surely there is spiral paddle agitating paddle, interior axle is located in outer shaft, and the steering controller includes connection overcoat, planetary gear, planet Support, planetary bearing, the first unilateral bearing, internal gear and ring gear, the connection overcoat are fixed on the upper end of outer shaft, connection Ring gear is fixed with overcoat, planet stent is rotatably installed in interior axle by planetary bearing, and internal gear passes through the first one-way shaft Hold and be rotatably installed in interior axle, the planetary gear rotation is arranged on planet stent, the planetary gear and internal gear, internal tooth Circle engagement.
2. two-way stirring type reactor according to claim 1, it is characterised in that:The upper end of connection overcoat is fixed with fixation Outer ring, the upper end inwall of tank body are fixed with fixed inner ring, depth are provided between the upper end inwall and connection outer casing outer wall of tank body Ditch ball bearing and lower deep groove ball bearing, connection overcoat are rotatably installed in tank body by upper deep groove ball bearing and lower deep groove ball bearing Upper end, and the inner ring of upper deep groove ball bearing is against the lower end of fixed outer ring, the outer ring of the lower deep groove ball bearing is against in fixed The upper end of circle.
3. two-way stirring type reactor according to claim 1, it is characterised in that:The upper end for connecting overcoat is single by second It is arranged on to bearing in interior axle, the locked setting in opposite direction of first unilateral bearing and the second unilateral bearing.
4. two-way stirring type reactor according to claim 3, it is characterised in that:Second unilateral bearing is located at first The top of unilateral bearing.
CN201720280030.1U 2017-03-21 2017-03-21 Two-way stirring type reactor Expired - Fee Related CN206676373U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720280030.1U CN206676373U (en) 2017-03-21 2017-03-21 Two-way stirring type reactor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720280030.1U CN206676373U (en) 2017-03-21 2017-03-21 Two-way stirring type reactor

Publications (1)

Publication Number Publication Date
CN206676373U true CN206676373U (en) 2017-11-28

Family

ID=60390680

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720280030.1U Expired - Fee Related CN206676373U (en) 2017-03-21 2017-03-21 Two-way stirring type reactor

Country Status (1)

Country Link
CN (1) CN206676373U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108043350A (en) * 2017-12-13 2018-05-18 张赫 It is a kind of to react the reaction kettle fully with carrying out flaw detection
CN108144566A (en) * 2018-01-29 2018-06-12 俞权锋 A kind of reaction kettle of counter-rotation high-efficiency stirring
CN112065934A (en) * 2020-09-29 2020-12-11 纳爱斯集团有限公司 A washing powder batching tank and its reducer
CN118217917A (en) * 2024-05-23 2024-06-21 胜利油田世森石油化工有限责任公司 Reaction kettle for producing emulsion thickening agent

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108043350A (en) * 2017-12-13 2018-05-18 张赫 It is a kind of to react the reaction kettle fully with carrying out flaw detection
CN108043350B (en) * 2017-12-13 2020-09-29 惠州市固德尔合成材料有限公司 Reation kettle that fully has flaw detection of reaction
CN108144566A (en) * 2018-01-29 2018-06-12 俞权锋 A kind of reaction kettle of counter-rotation high-efficiency stirring
CN112065934A (en) * 2020-09-29 2020-12-11 纳爱斯集团有限公司 A washing powder batching tank and its reducer
CN118217917A (en) * 2024-05-23 2024-06-21 胜利油田世森石油化工有限责任公司 Reaction kettle for producing emulsion thickening agent

Similar Documents

Publication Publication Date Title
CN206676373U (en) Two-way stirring type reactor
CN201543418U (en) Internal circulation hypergravity reaction unit
CN209715119U (en) A reaction tank for hydrogenation reaction of sertraline hydrochloride raw material
CN209530851U (en) Conducive to the reaction kettle for promoting reaction efficiency
CN208356764U (en) A kind of chemical reaction kettle that material is uniformly mixed
CN109603724B (en) Chemical reaction kettle with higher stirring efficiency
CN108097189A (en) A kind of chemical industry energy conservation and environmental protection reaction kettle
CN205235960U (en) Epoxy production is with two -way stirring reation kettle
CN209715097U (en) A kind of reaction kettle
CN213434462U (en) A chemical reactor device that is convenient for discharging materials
CN212790545U (en) Raw materials compounding device for chemical production
CN205308334U (en) Multi -functional stirring dispersion reation kettle
CN213761799U (en) Modular chemical industry reation kettle
CN211537762U (en) Medicine intermediate reation kettle
CN220126218U (en) Chemical industry reation kettle
CN206823795U (en) A kind of chemical industry enamel reaction still for stirring scope real-time change
CN207576392U (en) A kind of chemical industry energy conservation and environmental protection reaction kettle
CN205323764U (en) Polycarboxylate water reducing agent reation kettle with a section of thick bamboo takes place for vortex
CN216458771U (en) Reaction kettle stirring device
CN213699836U (en) Take cleaning function's chemical industry reation kettle
CN205495581U (en) Retort agitator
CN206701281U (en) A kind of environmentally friendly medicament reactor
CN121178108B (en) Hydrothermal reaction kettle
CN213133164U (en) Reation kettle of DL-p-hydroxy phenyl hydantoin production usefulness
CN222219554U (en) A reactor for producing biochemical products

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171128

Termination date: 20190321