CN206676260U - a well-stirred mixer - Google Patents
a well-stirred mixer Download PDFInfo
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- CN206676260U CN206676260U CN201720197008.0U CN201720197008U CN206676260U CN 206676260 U CN206676260 U CN 206676260U CN 201720197008 U CN201720197008 U CN 201720197008U CN 206676260 U CN206676260 U CN 206676260U
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- 238000003756 stirring Methods 0.000 claims abstract description 142
- 238000006243 chemical reaction Methods 0.000 abstract description 18
- 239000012295 chemical reaction liquid Substances 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及化学反应设备技术领域,具体涉及搅拌充分的搅拌器。The utility model relates to the technical field of chemical reaction equipment, in particular to a fully stirring stirrer.
背景技术Background technique
反应釜是一种化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能。通常由釜体、釜盖、搅拌器等组成。搅拌形式一般有锚式、桨式、涡轮式、推进式或框式等,搅拌装置在高径比较大时,可用多层搅拌桨叶,也可根据用户的要求任意选配。并在釜壁外设置夹套,或在器内设置换热面,也可通过外循环进行换热。加热方式有电加热、热水加热、导热油循环加热、远红外加热、外(内)盘管加热等,冷却方式为夹套冷却和釜内盘管冷却,搅拌桨叶的形式等。The reaction kettle is a chemical reaction container. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. It usually consists of a kettle body, a kettle cover, a stirrer, etc. The stirring forms generally include anchor type, paddle type, turbine type, propulsion type or frame type, etc. When the height and diameter of the stirring device are relatively large, multi-layer stirring blades can be used, and they can also be optionally selected according to user requirements. And a jacket is set outside the kettle wall, or a heat exchange surface is set inside the vessel, and heat exchange can also be performed through external circulation. The heating methods include electric heating, hot water heating, heat transfer oil circulation heating, far infrared heating, external (inner) coil heating, etc., and the cooling methods are jacket cooling, inner coil cooling, stirring blades, etc.
目前的反应釜搅拌器一般由转轴与搅拌叶组成,通过转轴带动搅拌叶转动,从而对反应釜内的反应液体进行扰动,达到搅拌的目的。在使用过程中发现,在体积较大的反应釜内,常规的搅拌叶往往不能进行充分地搅拌,使得反应原料不能充分接触,不利于反应的进行。The current reactor stirrer is generally composed of a rotating shaft and a stirring blade, and the rotating shaft drives the stirring blade to rotate, thereby disturbing the reaction liquid in the reactor to achieve the purpose of stirring. During use, it was found that in a larger reactor, conventional stirring blades often cannot sufficiently stir, so that the reaction raw materials cannot be fully contacted, which is not conducive to the progress of the reaction.
实用新型内容Utility model content
基于此,本实用新型提供一种搅拌充分的搅拌器,使反应液体可以得到充分搅拌,反应更加完全。Based on this, the utility model provides a stirrer with sufficient stirring, so that the reaction liquid can be fully stirred and the reaction is more complete.
为了实现本实用新型的目的,本实用新型采用以下技术方案:In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:
一种搅拌充分的搅拌器,包括转轴、第一搅拌杆、第二搅拌杆、扰动杆以及自由搅拌叶,所述转轴具有第一侧、第二侧、第三侧以及第四侧,所述第一侧与所述第二侧相对,所述第一侧分别与所述第三侧、第四侧相邻,所述第三侧与所述第四侧相对;所述第一搅拌杆与第二搅拌杆分别位于所述转轴的第一侧与第二侧,所述第一搅拌杆与第二搅拌杆均包括呈弧形状的第一段以及与所述第一段连接的第二段,所述第一搅拌杆的第一段的自由端对着所述转轴的第三侧,所述第二搅拌杆的第一段的自由端对着所述转轴的第四侧,所述第一搅拌杆与第二搅拌杆的第一段均与所述转轴靠近底部位置通过一连杆连接,所述第一搅拌杆的第二段对应所述转轴的第四侧,所述第二搅拌杆的第二段对应所述转轴的第三侧;所述自由搅拌叶设于所述第一搅拌杆与第二搅拌杆上;所述扰动杆连接所述转轴与所述第一搅拌杆、第二搅拌杆的第二段。A fully stirred stirrer, comprising a rotating shaft, a first stirring rod, a second stirring rod, a disturbance rod and free stirring blades, the rotating shaft has a first side, a second side, a third side and a fourth side, the The first side is opposite to the second side, the first side is adjacent to the third side and the fourth side respectively, and the third side is opposite to the fourth side; the first stirring rod and The second stirring rods are respectively located on the first side and the second side of the shaft, and each of the first stirring rod and the second stirring rod includes an arc-shaped first segment and a second segment connected to the first segment , the free end of the first section of the first stirring rod is facing the third side of the rotating shaft, the free end of the first section of the second stirring rod is facing the fourth side of the rotating shaft, and the first The first section of a stirring rod and the second stirring rod are connected with the rotating shaft near the bottom through a connecting rod, the second section of the first stirring rod corresponds to the fourth side of the rotating shaft, and the second stirring rod The second section of the rod corresponds to the third side of the rotating shaft; the free stirring blade is arranged on the first stirring rod and the second stirring rod; the disturbance rod connects the rotating shaft and the first stirring rod, The second segment of the second stirring rod.
在其中一些实施例中,所述第一搅拌杆与第二搅拌杆上接近自由端处均设有一所述自由搅拌叶,且所述第一搅拌杆的自由搅拌叶朝向所述转轴的第四侧倾斜,所述第二搅拌杆的自由搅拌叶朝向所述转轴的第三侧倾斜。In some of these embodiments, the first stirring rod and the second stirring rod are provided with a free stirring blade near the free end, and the free stirring blade of the first stirring rod faces the fourth part of the rotating shaft. The side is inclined, and the free stirring blade of the second stirring rod is inclined towards the third side of the rotating shaft.
在其中一些实施例中,所述第一搅拌杆与第二搅拌杆上第一段与第二段连接处均设有一所述自由搅拌叶,且所述第一搅拌杆上的该自由搅拌叶与第二搅拌杆上的该自由搅拌叶倾斜方向相反。In some of these embodiments, a free stirring blade is provided at the joint between the first section and the second section on the first stirring rod and the second stirring rod, and the free stirring blade on the first stirring rod The direction of inclination of the free stirring blade on the second stirring rod is opposite.
在其中一些实施例中,所述第一搅拌杆与第二搅拌杆的第二段的自由端均设有一所述自由搅拌叶,且所述第一搅拌杆上的该自由搅拌叶与第二搅拌杆上的该自由搅拌叶倾斜方向相反。In some of these embodiments, the free ends of the second section of the first stirring rod and the second stirring rod are provided with a free stirring blade, and the free stirring blade on the first stirring rod is connected with the second stirring rod. The free stirring blades on the stirring rod are inclined in opposite directions.
在其中一些实施例中,所述连杆呈曲线设置。In some of these embodiments, the connecting rod is arranged in a curve.
在其中一些实施例中,所述扰动杆呈曲线设置。In some of these embodiments, the disturbance rod is arranged in a curved line.
本实用新型所述搅拌器,包括第一搅拌杆、第二搅拌杆、扰动杆以及自由搅拌叶,两个搅拌杆呈特殊的曲线设置,使得在搅拌过程中对反应液体的扰动更加充分;扰动杆可进一步对反应釜内上部的液体进行扰动,增加上部液体的流动速度,进一步增大搅拌力度;自由搅拌叶的设置可以铲除去粘附在反应釜内壁上的反应原料或者生成物,使得反应更加完全,收率更高。The agitator described in the utility model includes a first stirring rod, a second stirring rod, a disturbance rod and a free stirring blade, and the two stirring rods are arranged in a special curve, so that the disturbance to the reaction liquid is more sufficient during the stirring process; the disturbance The rod can further disturb the liquid in the upper part of the reactor, increase the flow velocity of the upper liquid, and further increase the stirring force; the setting of the free stirring blade can remove the reaction raw materials or products adhering to the inner wall of the reactor, so that the reaction More complete, higher yield.
附图说明Description of drawings
图1是本实用新型一较佳实施例所述搅拌器的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the agitator described in a preferred embodiment of the present invention;
图2是图1所述搅拌器的另一视角的结构示意图;Fig. 2 is a structural representation of another perspective of the agitator described in Fig. 1;
图3是本实用新型一较佳实施例所述搅拌器的第一搅拌器或第二搅拌器与自由搅拌叶的连接结构示意图。Fig. 3 is a schematic diagram of the connection structure between the first agitator or the second agitator and the free stirring blade of the agitator according to a preferred embodiment of the present invention.
具体实施方式detailed description
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model.
实施例Example
请参照图1至图3,本实用新型所述的搅拌器100,包括转轴10、第一搅拌杆20、第二搅拌杆30、扰动杆40以及自由搅拌叶50,该转轴10设于反应釜的中心,由一电机驱动。转轴10具有第一侧、第二侧、第三侧以及第四侧,其中,第一侧与第二侧相对,第一侧或第二侧分别与第三侧、第四侧相邻,第三侧与第四侧相对,第一搅拌杆20与第二搅拌杆30的结构相同,分别位于转轴10的第一侧与第二侧,即相对地连接于转轴10的两侧。Please refer to Fig. 1 to Fig. 3, the stirrer 100 described in the utility model, comprises rotating shaft 10, first stirring rod 20, second stirring rod 30, disturbing rod 40 and free stirring blade 50, and this rotating shaft 10 is located at reaction kettle The center is driven by a motor. The rotating shaft 10 has a first side, a second side, a third side and a fourth side, wherein the first side is opposite to the second side, the first side or the second side are respectively adjacent to the third side and the fourth side, and the second side The three sides are opposite to the fourth side. The first stirring rod 20 and the second stirring rod 30 have the same structure and are respectively located on the first side and the second side of the rotating shaft 10 , that is, connected to both sides of the rotating shaft 10 oppositely.
第一搅拌杆20与第二搅拌杆30均包括呈弧形状的第一段21以及与第一段连接的第二段。由此,第一段具有一自由端,第二段具有一自由端。在此,第一搅拌杆20有第一段21与第二段22,第二搅拌杆30有第一段31与第二段32。第一搅拌杆20的第一段21的自由端对着转轴10的第三侧,第二搅拌杆30的第一段31的自由端对着转轴10的第四侧,即第一搅拌杆20的第一段21与第二搅拌杆30的第一段31交错设置。Both the first stirring rod 20 and the second stirring rod 30 include an arc-shaped first segment 21 and a second segment connected to the first segment. Thus, the first segment has a free end and the second segment has a free end. Here, the first stirring rod 20 has a first segment 21 and a second segment 22 , and the second stirring rod 30 has a first segment 31 and a second segment 32 . The free end of the first segment 21 of the first stirring rod 20 faces the third side of the rotating shaft 10, and the free end of the first segment 31 of the second stirring rod 30 faces the fourth side of the rotating shaft 10, i.e. the first stirring rod 20 The first segment 21 of the second stirring rod 30 and the first segment 31 are alternately arranged.
第一搅拌杆20与第二搅拌杆30的第一段均与转轴10靠近底部位置通过一连杆60连接,该连杆60呈曲线状设置,且不连接在转轴10与第一段的端部。第一搅拌杆20的第二段22对应转轴10的第四侧,第二搅拌杆30的第二段32对应转轴10的第三侧,即第一搅拌杆20与第二搅拌杆30从底部至顶部接近螺旋角度设置,这可以使得该搅拌器的扰流效果更好。The first section of the first stirring rod 20 and the second stirring rod 30 are connected with the rotating shaft 10 near the bottom through a connecting rod 60, the connecting rod 60 is arranged in a curved shape, and is not connected at the end of the rotating shaft 10 and the first section department. The second segment 22 of the first stirring rod 20 corresponds to the fourth side of the rotating shaft 10, and the second segment 32 of the second stirring rod 30 corresponds to the third side of the rotating shaft 10, that is, the first stirring rod 20 and the second stirring rod 30 from the bottom To the top close to the helix angle setting, this can make the turbulence effect of this mixer better.
自由搅拌叶50设于第一搅拌杆20与第二搅拌杆30上,可铲除去粘附在反应釜内壁上的反应原料或者生成物,使得反应更加完全,收率更高。其中,第一搅拌杆20与第二搅拌杆30上接近自由端处均设有一自由搅拌叶50,且第一搅拌杆20的自由搅拌叶50朝向转轴10的第四侧倾斜,并与转轴10呈100-150度的角度设置,第二搅拌杆30的自由搅拌叶50朝向转轴10的第三侧倾斜,并与转轴10呈100-150度的角度设置。用于铲除反应釜底部的物料。The free stirring blade 50 is arranged on the first stirring rod 20 and the second stirring rod 30, and can shovel and remove the reaction raw materials or products adhering to the inner wall of the reaction kettle, so that the reaction is more complete and the yield is higher. Wherein, the first stirring rod 20 and the second stirring rod 30 are provided with a free stirring blade 50 near the free end, and the free stirring blade 50 of the first stirring rod 20 is inclined towards the fourth side of the rotating shaft 10, and is aligned with the rotating shaft 10 It is arranged at an angle of 100-150 degrees, and the free stirring blade 50 of the second stirring rod 30 is inclined towards the third side of the rotating shaft 10 and is arranged at an angle of 100-150 degrees with the rotating shaft 10 . It is used to remove the material at the bottom of the reactor.
第一搅拌杆20与第二搅拌杆30上第一段与第二段连接处均设有一自由搅拌叶50,且第一搅拌杆20上的该自由搅拌叶50与第二搅拌杆30上的该自由搅拌叶50倾斜方向相反。第一搅拌杆20与第二搅拌杆30的第二段的自由端均设有一自由搅拌叶50,且第一搅拌杆20上的该自由搅拌叶50与第二搅拌杆30上的该自由搅拌叶50倾斜方向相反。上述的自由搅拌叶50用于铲除去反应釜内壁上的物料。First stirring rod 20 and the second stirring rod 30 are provided with a free stirring blade 50 at the junction of the first section and the second section, and the free stirring blade 50 on the first stirring rod 20 is connected with the second stirring blade 30. The free stirring blades 50 are inclined in opposite directions. The free ends of the second section of the first stirring rod 20 and the second stirring rod 30 are all provided with a free stirring blade 50, and the free stirring blade 50 on the first stirring rod 20 and the free stirring blade 50 on the second stirring rod 30 The leaves 50 are inclined in opposite directions. The above-mentioned free stirring blade 50 is used to shovel and remove the material on the inner wall of the reaction kettle.
自由搅拌叶50与第一搅拌杆20或第二搅拌杆30通过一转动销51连接。具体是转动销51的两个销片分别与第一搅拌杆20或第二搅拌杆30以及自由搅拌叶50连接,从而通过调节转动销51的角度,来调节自由搅拌叶50的角度,以使自由搅拌叶50更贴合反应釜内壁的形状,使用更加方便。The free stirring blade 50 is connected with the first stirring rod 20 or the second stirring rod 30 through a rotating pin 51 . Specifically, two pin pieces of the rotating pin 51 are respectively connected with the first stirring rod 20 or the second stirring rod 30 and the free stirring blade 50, thereby adjusting the angle of the rotating pin 51 to adjust the angle of the free stirring blade 50, so that The free stirring blade 50 is more suitable for the shape of the inner wall of the reaction kettle, and is more convenient to use.
扰动杆40连接转轴10与第一搅拌杆20、第二搅拌杆30的第二段,且扰动杆40呈曲线设置,在此,扰动杆40也可起到一定的扰流作用。在本实施例中,第一搅拌杆20、第二搅拌杆30分别通过两个扰动杆40与转轴10连接。The disturbing rod 40 connects the rotating shaft 10 and the second section of the first stirring rod 20 and the second stirring rod 30 , and the disturbing rod 40 is arranged in a curved line. Here, the disturbing rod 40 can also play a role of disturbing the flow. In this embodiment, the first stirring rod 20 and the second stirring rod 30 are respectively connected to the rotating shaft 10 through two disturbance rods 40 .
本实用新型所述搅拌器,两个搅拌杆呈特殊的曲线设置,使得在搅拌过程中对反应液体的扰动更加充分;扰动杆可进一步对反应釜内上部的液体进行扰动,增加上部液体的流动速度,进一步增大搅拌力度;自由搅拌叶的设置可以铲除去粘附在反应釜内壁上的反应原料或者生成物,使得反应更加完全,收率更高。In the agitator of the utility model, the two stirring rods are arranged in a special curve, so that the disturbance of the reaction liquid is more sufficient during the stirring process; the disturbance rod can further disturb the liquid in the upper part of the reaction kettle and increase the flow of the upper liquid The speed can further increase the stirring force; the setting of the free stirring blade can shovel off the reaction raw materials or products adhering to the inner wall of the reactor, making the reaction more complete and the yield higher.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (6)
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