CN206663450U - A kind of novel numerical control lath double end tenoner - Google Patents
A kind of novel numerical control lath double end tenoner Download PDFInfo
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Abstract
本实用新型公开了一种新型数控板条双端开榫机。包括架体总成、进料总成、工件固定传送结构总成、开榫左(右)刀具总成、开榫左(右)刀高度调整总成。所述架体右上方机架相对于下方的机架左右可调节,所述进料包括进料托板,限位挡板,板料导向凹槽以及气缸作为动力的侧推和前推装置,所述工件固定传送总成包括由底板,轴向及侧向分离装置,上部及侧位压紧装置,传送动力装置以及直线轴承。本实用新型结构简单,实用性强,有效解决目前板条加工机械行业自动化程度不高和生产效率低等问题,从而提高板条的加工效率、精度和质量,提高板条开榫的自动化程度。且大大降低了人工开榫时的安全隐患。
The utility model discloses a novel digital control slat double-end tenoning machine. Including frame body assembly, feeding assembly, workpiece fixed transmission structure assembly, tenoning left (right) knife assembly, tenoning left (right) knife height adjustment assembly. The upper right frame of the frame body is adjustable left and right relative to the lower frame, and the feed includes a feed pallet, a limit baffle, a sheet guide groove, and a cylinder as a power side pusher and forward pusher, The workpiece fixed transmission assembly includes a bottom plate, an axial and lateral separation device, an upper and side pressing device, a transmission power device and a linear bearing. The utility model has simple structure and strong practicability, effectively solves the problems of low automation and low production efficiency in the current lath processing machinery industry, thereby improving the processing efficiency, precision and quality of laths, and improving the automation of lath tenoning. And it greatly reduces the potential safety hazard during manual tenoning.
Description
技术领域technical field
本实用新型涉及木条加工制造技术领域,准确的说,涉及一种新型数控板条双端开榫机。The utility model relates to the technical field of wood batten processing and manufacturing, and more precisely, relates to a novel digitally controlled batten double-end tenoning machine.
背景技术Background technique
木制品或者木质工艺品的加工需要进行开榫加工,以木制衣架加工为例,板条的两端需要进行高精度、高效率和高自动化的开榫工作。The processing of wood products or wooden handicrafts requires tenoning processing. Taking the processing of wooden hangers as an example, the two ends of the slats need to be tenoned with high precision, high efficiency and high automation.
现有的木质衣架加工业以木质板条为原料,在现有技术中,主要还是采用人工利用机械进行加工作业对板条进行截断、开榫、打磨、抛光和组装等加工。虽然该加工作业方式在一定程度上能满足生产要求,但是并没有实现自动化操作,特别是在板条的开榫工序中大部分仍然通过人工进行,该生产方式效率低下、工人工作环境恶劣且劳动强度大。组合刀具高速旋转下人工操作时,安全隐患突出。另一方面由于人工操作难免会出现误差从而影响板条加工精度和质量,增加板条的报废率。Existing wooden clothes hanger processing industry takes wooden lath as raw material, in the prior art, mainly still adopts artificial utilization machinery to carry out processing operations to lath to carry out processing such as truncation, tenoning, grinding, polishing and assembling. Although this processing operation method can meet the production requirements to a certain extent, it has not realized automatic operation, especially in the tenoning process of the slats, most of which are still carried out manually. Strong. When the combined cutter is operated manually under high-speed rotation, the potential safety hazard is prominent. On the other hand, errors will inevitably occur due to manual operation, which will affect the processing accuracy and quality of the slats, and increase the scrap rate of the slats.
因此,现需要提供一种高精度、高效率和高自动化层度的开榫机来代替老旧的开榫加工方式。Therefore, it is necessary to provide a tenoning machine with high precision, high efficiency and high automation level to replace the old tenoning processing method.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的缺点与不足,提供一种结构简单、实用性强、对板条进行传输的同时可实现板条的整理、定位和固定并对板条进行开榫的数控板条双端开榫机。有效解决目前板条加工机械行业自动化程度不高和生产效率低等问题,从而提高板条的加工效率以及加工精度和质量,提高板条开榫的自动化程度。The purpose of the utility model is to overcome the shortcomings and deficiencies in the prior art, to provide a simple structure, strong practicability, which can realize the finishing, positioning and fixing of the slats and tenoning of the slats while transporting the slats. The CNC slat double-end tenoning machine. Effectively solve the problems of low degree of automation and low production efficiency in the current slat processing machinery industry, thereby improving the processing efficiency, processing accuracy and quality of slats, and improving the automation of slat tenoning.
为了达到上述目的,本实用新型通过下述技术方案予以实现:一种新型数控板条双端开榫机,其特征在于:包括架体总成;进料总成;工件固定传送结构总成;开榫左刀具总成;开榫右刀具总成;开榫左刀高度调整总成;开榫右刀高度调整总成。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a new digitally controlled slat double-end tenoning machine, which is characterized in that it includes a frame body assembly; a feeding assembly; a workpiece fixing transmission structure assembly; Tenoning left knife assembly; tenoning right knife assembly; tenoning left knife height adjustment assembly; tenoning right knife height adjustment assembly.
所述架体总成分为四个部分,为了方便安装和调试,因此设计为可拆卸式的,且右上方机架相对于下方的机架左右可调节,带动右刀具总成左右调节以便加工不同长度的板条。The frame body is divided into four parts. In order to facilitate installation and debugging, it is designed to be detachable, and the upper right frame can be adjusted left and right relative to the lower frame, which drives the right tool assembly to adjust left and right to process different parts. length of slats.
所述进料总成由进料托板,限位挡板,板料导向凹槽以及气缸作为动力的侧推装置和前推装置组成。板条进入进料板后由侧推装置第一次推送至板料导向凹槽内后由前推装置将板条推送至工件固定传送装置内的指定位置。The feeding assembly is composed of a feeding pallet, a limit baffle, a guide groove for sheet material, and a side thruster and a forward thruster powered by a cylinder. After the slat enters the feed plate, it is pushed into the guide groove of the sheet by the side pusher for the first time, and then the slat is pushed to the specified position in the workpiece fixing conveying device by the forward pusher.
所述工件固定传送总成包括由底板,纵向及侧向分离装置,上部及侧位压紧装置,传送动力装置以及位于底板下方的直线轴承组成。工件通过进料装置进入到指定位置之后,由纵向及侧向分离装置限位,侧位压紧装置将工件推送到侧向限位装置的同时上部压紧装置下落并压紧工件,完成固定。然后,由传送动力装置推送整个部分沿着直线轴承向前运动,完成开榫,并将工件送出开榫机。The workpiece fixed transmission assembly consists of a base plate, longitudinal and lateral separation devices, upper and side pressing devices, a transmission power device and a linear bearing located below the base plate. After the workpiece enters the designated position through the feeding device, it is limited by the longitudinal and lateral separation devices. The side clamping device pushes the workpiece to the lateral limit device, and at the same time, the upper clamping device falls and compresses the workpiece to complete the fixation. Then, the transmission power device pushes the whole part to move forward along the linear bearing to complete tenoning, and the workpiece is sent out of the tenoning machine.
所述左右开榫刀具总成由刀具安装板,刀具,动力装置及传动装置组成,其中,安装板可沿加工刀刃指定位置的回转中心进行角度调整以满足加工不同角度的斜榫。The left and right tenoning tool assembly is composed of a tool mounting plate, a tool, a power unit and a transmission device, wherein the mounting plate can be adjusted along the center of rotation at the designated position of the machining blade to process oblique tenons of different angles.
所述开榫左右刀高度调整总成安装于机架上,可通过调整螺母的高度来调节刀具的加工角度。The height adjustment assembly of the tenoning left and right knives is installed on the frame, and the processing angle of the knives can be adjusted by adjusting the height of the nuts.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型公开了一种结构简单、实用性强、对板条进行自动传输的同时可实现对板条的整理、定位、固定和开榫的数控新型板条双端开榫机。有效解决目前板条加工机械行业自动化程度不高和生产效率低等问题,从而提高板条的加工效率、精度和质量,提高板条开榫的自动化程度。可根据需要对不同长度的板条板条进行不同角度的开榫工作,且大大降低了人工开榫时的安全隐患。The utility model discloses a numerically controlled novel lath double-end tenoning machine with simple structure and strong practicability, which can realize the arrangement, positioning, fixing and tenoning of the lath while automatically transporting the lath. Effectively solve the problems of low degree of automation and low production efficiency in the current slat processing machinery industry, thereby improving the processing efficiency, precision and quality of slats, and improving the automation of slat tenoning. Tenoning work can be carried out at different angles for slats and slats of different lengths according to needs, and the safety hazard during manual tenoning is greatly reduced.
附图说明Description of drawings
图1是本实用数控新型板条双端开榫机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model numerical control slat double-end tenoning machine;
图2是本实用数控新型板条双端开榫机的整体前视示意图;Fig. 2 is the overall front view schematic diagram of the utility model numerically controlled slat double-end tenoning machine;
图3是本实用数控新型板条双端开榫机的进料结构总成结构示意图;Fig. 3 is a schematic diagram of the feed structure assembly of the utility model numerically controlled lath double-end tenoning machine;
图4是本实用数控新型板条双端开榫机的工件固定传送总成结构示意图;Fig. 4 is a schematic diagram of the structure of the workpiece fixing transmission assembly of the new type numerically controlled slat double-end tenoning machine;
其中,1为机架,1-1为工件固定传送总成安装架,1-2为开榫右刀具总成安装架,1-3为开榫左刀具总成安装架,2为开榫右刀具总成,3为进料总成,3-1为工件侧位推送总成,3-2为工件传递导向凹槽,3-3为工件纵向推送总成,4为工件固定传送总成,4-1为工件固定传送总成传送时所需的动力装置,4-2为侧位压紧推送装置,4-3为工件纵向传送分离装置,4-4为工件侧向传送分离装置,4-5为工件上部固定压紧装置,4-6为工件固定传送总成传动时所需的导向支撑装置,5为开榫左刀具总成,6为开榫右刀高度调整总成,7为开榫左刀高度调整总成。Among them, 1 is the frame, 1-1 is the mounting frame for the workpiece fixed transmission assembly, 1-2 is the mounting frame for the right tool assembly for tenoning, 1-3 is the mounting frame for the left tool assembly for tenoning, and 2 is the mounting frame for the right tool assembly for tenoning. Tool assembly, 3 is the feed assembly, 3-1 is the workpiece side push assembly, 3-2 is the workpiece transmission guide groove, 3-3 is the workpiece longitudinal push assembly, 4 is the workpiece fixed transmission assembly, 4-1 is the power device required for the transmission of the workpiece fixed transmission assembly, 4-2 is the side pressing and pushing device, 4-3 is the longitudinal transmission and separation device of the workpiece, 4-4 is the lateral transmission and separation device of the workpiece, 4 -5 is the fixing and pressing device on the upper part of the workpiece, 4-6 is the guiding support device required for the transmission of the workpiece fixing transmission assembly, 5 is the tenoning left tool assembly, 6 is the tenoning right knife height adjustment assembly, and 7 is Tenoning left knife height adjustment assembly.
具体实施方式detailed description
下面结合附图与具体实施方式对本实用新型作进一步详细的描述。The utility model is described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1、图2、图3和图4示出了本实用新型的一种具体实施方式。如图1至图4所示,本具体实施例的数控新型双端开榫机包括架体总成1、开榫右刀具总成2、进料总成3、工件固定传送结构总成4、开榫左刀具总成5。所述工件固定传送总成安装架1-1、开榫右刀具总成安装架1-2和开榫左刀具总成安装架1-3均安装于机架1上,为方便安装调试设计成可拆卸机构,另外,开榫右刀具总成安装架1-2相对机架1左右可调。开榫左刀具总成5和开榫右刀具总成2均可围绕回转中心进行角度调整,并通过调整开榫左刀高度调整总成以及右刀高度调整总成7和6来实现,可进行不同倾斜角不同长度的多种开榫工作。具体开榫过程如下,板条通过进料总成3进入开榫机,工件侧位推送总成3-1将板条推送至工件传递导向凹槽3-2,然后工件纵向推送总成3-3将板条推送至工件固定传送总成4的指定位置,工件纵向传送分离装置4-3和工件侧向传送分离装置4-4将板条限位使之不可进行侧向和纵向移动,此时,侧位压紧推送装置4-2、工件上部固定压紧装置4-5依次工作将板条压紧固定,然后通过数控令工件纵向传送分离装置4-3升起,接下来工件固定传送总成传送时所需的动力装置4-1推送整部分沿工件固定传送总成传动时所需的导向支撑装置4-6运动,通过开榫刀具完成开榫加工。接下来工件侧向传送分离装置4-4升起取消对板条的侧向限位,侧位压紧推送装置4-2将板条送出开榫机。Fig. 1, Fig. 2, Fig. 3 and Fig. 4 have shown a kind of embodiment of the utility model. As shown in Figures 1 to 4, the CNC new double-end tenoning machine of this specific embodiment includes a frame body assembly 1, a tenoning right tool assembly 2, a feeding assembly 3, a workpiece fixed transmission structure assembly 4, Tenoning left tool assembly 5. The workpiece fixed transmission assembly mounting frame 1-1, the tenoning right tool assembly mounting frame 1-2 and the tenoning left tool assembly mounting frame 1-3 are all installed on the frame 1, and are designed to facilitate installation and debugging. Detachable mechanism, in addition, tenoning right tool assembly mounting frame 1-2 is adjustable left and right relative to frame 1. Both the left tenoning knife assembly 5 and the right tenoning knife assembly 2 can be adjusted around the center of rotation, and can be realized by adjusting the left tenoning knife height adjustment assembly and the right tenoning knife height adjustment assembly 7 and 6, which can be carried out Various tenoning jobs with different inclination angles and different lengths. The specific tenoning process is as follows, the slats enter the tenoning machine through the feed assembly 3, the workpiece side push assembly 3-1 pushes the slats to the workpiece transmission guide groove 3-2, and then the workpiece longitudinal push assembly 3- 3 Push the slats to the designated position of the workpiece fixed transmission assembly 4, the workpiece longitudinal transmission and separation device 4-3 and the workpiece lateral transmission and separation device 4-4 limit the slats so that they cannot move laterally and longitudinally. At the same time, the side position pressing and pushing device 4-2 and the workpiece upper fixing and pressing device 4-5 work in sequence to press and fix the slats, and then the workpiece is vertically transmitted and separated by the numerical control device 4-3 to rise, and then the workpiece is fixed and transmitted The power device 4-1 required for the transmission of the assembly pushes the whole part to move along the guide support device 4-6 required for the fixed transmission of the workpiece, and the tenoning process is completed by the tenoning tool. Next, the workpiece lateral transfer separation device 4-4 lifts and cancels the lateral spacing of the slats, and the lateral pressing pusher 4-2 sends the slats out of the tenoning machine.
上面结合附图对本实用新型优选实施方式作了详细说明,但是本实用新型不限于上述实施方式,可以脱离本实用新型宗旨的前提下做出其他改变和改型。应当理解为,本实用新型不限于特定的实施方式,凡是利用本实用新型说明书及附图内容所做的同等变换,或直接或间接运用在相关的技术领域,均包括在本实用新型的专利保护范围之内。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and other changes and modifications can be made without departing from the gist of the present invention. It should be understood that the utility model is not limited to a specific embodiment, and any equivalent transformation made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in the relevant technical field, is included in the patent protection of the utility model. within range.
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| CN201621413264.0U CN206663450U (en) | 2016-12-22 | 2016-12-22 | A kind of novel numerical control lath double end tenoner |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422508A (en) * | 2018-06-21 | 2018-08-21 | 贵州六合门业有限公司 | Batten bevel edge tenon molding machine |
| CN108501137A (en) * | 2018-06-21 | 2018-09-07 | 贵州六合门业有限公司 | Batten groover |
| CN113021538A (en) * | 2021-04-21 | 2021-06-25 | 佛山市德亨客数控设备科技有限公司 | High-precision tenon sawing drilling machine |
| CN115366207A (en) * | 2022-08-26 | 2022-11-22 | 青岛新威立智能机械科技有限公司 | Workpiece side-changing and pushing device of double-end tenoning machine set |
-
2016
- 2016-12-22 CN CN201621413264.0U patent/CN206663450U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108422508A (en) * | 2018-06-21 | 2018-08-21 | 贵州六合门业有限公司 | Batten bevel edge tenon molding machine |
| CN108501137A (en) * | 2018-06-21 | 2018-09-07 | 贵州六合门业有限公司 | Batten groover |
| CN113021538A (en) * | 2021-04-21 | 2021-06-25 | 佛山市德亨客数控设备科技有限公司 | High-precision tenon sawing drilling machine |
| CN115366207A (en) * | 2022-08-26 | 2022-11-22 | 青岛新威立智能机械科技有限公司 | Workpiece side-changing and pushing device of double-end tenoning machine set |
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Granted publication date: 20171124 Termination date: 20191222 |