CN206659006U - A kind of automatic solarization tea device - Google Patents
A kind of automatic solarization tea device Download PDFInfo
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- CN206659006U CN206659006U CN201720322756.7U CN201720322756U CN206659006U CN 206659006 U CN206659006 U CN 206659006U CN 201720322756 U CN201720322756 U CN 201720322756U CN 206659006 U CN206659006 U CN 206659006U
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Abstract
本实用新型公开了一种自动晒茶装置,包括晒茶架、自动晒茶平台、自动铺茶机构、鼓风装置、连杆和电动推杆;所述的自动晒茶平台不少于三组且一端通过铰链与晒茶架连接,每两组自动晒茶平台间通过连杆分别铰接,最上端的一组自动晒茶平台通过连杆与电动推杆分别铰接,所述电动推杆的另一端与晒茶架的顶端铰接,所述的自动铺茶机构位于自动晒茶平台的一侧;鼓风装置包括鼓风机和通气管道。本实用新型能够实现自动铺茶、自动翻茶等工作,能够减轻晒茶的劳动强度,模拟茶叶自然晾晒的条件使晒茶不受天气的影响,提高晒茶的效率和效果。本实用新型还具有结构简单、使用灵活、调节方便、卫生清洁等特点。
The utility model discloses an automatic tea-drying device, which comprises a tea-drying rack, an automatic tea-drying platform, an automatic tea spreading mechanism, a blower device, a connecting rod and an electric push rod; the automatic tea-drying platform is not less than three sets And one end is connected to the tea drying rack through a hinge, each two sets of automatic tea drying platforms are respectively hinged through connecting rods, and the uppermost set of automatic tea drying platforms are respectively hinged through connecting rods and electric push rods, and the other end of the electric push rods Hinged with the top of the tea drying rack, the automatic tea laying mechanism is located on one side of the automatic tea drying platform; the blowing device includes a blower and an air duct. The utility model can realize automatic tea laying, automatic tea turning, etc., can reduce the labor intensity of drying tea, simulates the conditions of natural drying of tea leaves, makes drying tea not affected by weather, and improves the efficiency and effect of drying tea. The utility model also has the characteristics of simple structure, flexible use, convenient adjustment, sanitation and cleaning.
Description
技术领域technical field
本实用新型涉及一种晒茶装置,尤其是一种自动晒茶装置。The utility model relates to a tea drying device, in particular to an automatic tea drying device.
背景技术Background technique
中国南方种植着大量的茶叶,新摘下来的茶叶需要在阳光下摊晒,以除去茶叶中的水分,减少茶叶细胞中的水分含量,降低其活性并除去细胞膜的半透性,保证后续制茶工艺能正常地进行,在茶叶收获的季节会有大量的茶叶需要晾晒,由于很多茶叶需要风和光照共同作用才能达到晾晒的效果和得到较高质量的茶叶。目前茶叶的人工晾晒方式将采摘下来的茶叶通过盛茶叶的容器移送至晒茶场、倾倒后,由工人使用耙子等简单工具将茶叶摊开。这样不仅需要增加用工人数,而且要增加工人的劳动强度,且工作效率极为低下,需要耗费大量时间、精力才能完成摊晒。而且南方地区的雨水较多,若在茶叶收获得季节遇到阴雨天气,对茶叶的晾晒效率和晾晒效果都会产生很大的影响。机械加温方式直接对茶叶进行晾晒对于环境控制技术要求较高,若调控不当,容易造成茶叶晾晒程度不均匀,使茶叶有异味,影响茶叶品质,单纯依靠热风加工能耗较高且很难达到自然晾晒茶叶的品质。因此,急需一种能够模拟茶叶自然晾晒的条件的自动晒茶装置。A large number of tea leaves are grown in southern China, and the newly picked tea leaves need to be spread out in the sun to remove the water in the tea leaves, reduce the water content in the tea cells, reduce their activity and remove the semipermeability of the cell membrane, so as to ensure subsequent tea production The process can be carried out normally, and there will be a large amount of tea leaves that need to be dried in the season of tea harvest, because many tea leaves need the combined action of wind and light to achieve the effect of drying and obtain higher quality tea leaves. The current artificial drying method of tea leaves is to transfer the picked tea leaves to the tea drying field through the tea container, and after dumping, the workers use simple tools such as rakes to spread the tea leaves. This not only needs to increase the number of workers, but also increases the labor intensity of the workers, and the work efficiency is extremely low, and it takes a lot of time and energy to complete the drying. Moreover, there is a lot of rain in the southern region. If there is rainy weather during the tea harvest season, it will have a great impact on the drying efficiency and drying effect of the tea. Direct drying of tea leaves by mechanical heating requires high technical requirements for environmental control. If the control is improper, it is easy to cause uneven drying of tea leaves, make tea have peculiar smell, and affect tea quality. Purely relying on hot air processing consumes a lot of energy and is difficult to achieve. The quality of natural drying tea. Therefore, be badly in need of a kind of automatic tea-drying device that can simulate the condition of tealeaves drying naturally.
发明内容Contents of the invention
本实用新型的目的是针对现有技术的不足,提供一种自动晒茶装置,以克服现有技术的缺陷,减轻晒茶的劳动强度,模拟茶叶自然晾晒的条件使晒茶不受天气的影响,提高晒茶的效率和效果。The purpose of this utility model is to provide an automatic tea-drying device aiming at the deficiencies of the prior art, so as to overcome the defects of the prior art, reduce the labor intensity of tea-drying, and simulate the conditions of natural drying of tea leaves so that the tea-drying device is not affected by the weather , Improve the efficiency and effect of drying tea.
本实用新型所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the utility model are realized by the following technical solutions.
一种自动晒茶装置,包括晒茶架、自动晒茶平台、自动铺茶机构、鼓风装置、连杆、电动推杆和顶部连杆;所述的自动晒茶平台不少于三组且一端通过铰链与晒茶架连接,自动晒茶平台另一端与连杆铰接,所述的顶部连杆的两端与晒茶架和连杆均铰接,所述电动推杆的一端与晒茶架铰接,另一端与顶部连杆的中部铰接。晒茶时,电动推杆处于伸出位置,使自动晒茶平台处于平面位置,电动推杆缩短时,能实现自动晒茶平台的外侧向下倾斜,自动晒茶平台上晾晒的茶叶可以倒出;所述的自动铺茶机构位于自动晒茶平台的一侧;鼓风装置包括鼓风机和通气管道,所述的鼓风机置于晒茶架的底部上端,鼓风机通过通气管道与自动晒茶平台连接。晒茶时,鼓风装置可以为茶叶鼓风,加快晒茶速度,产生自然风晾晒的效果。An automatic tea-drying device, including a tea-drying rack, an automatic tea-drying platform, an automatic tea-laying mechanism, a blower device, a connecting rod, an electric push rod, and a top connecting rod; the automatic tea-drying platform is not less than three groups and One end is connected to the tea drying rack through a hinge, the other end of the automatic tea drying platform is hinged to the connecting rod, the two ends of the top connecting rod are hinged to the tea drying rack and the connecting rod, and one end of the electric push rod is connected to the tea drying rack Hinged, the other end is hinged to the middle of the top link. When drying tea, the electric push rod is in the extended position, so that the automatic tea drying platform is in a flat position. When the electric push rod is shortened, the outer side of the automatic tea drying platform can be tilted downward, and the dried tea on the automatic tea drying platform can be poured out The automatic tea laying mechanism is located on one side of the automatic tea drying platform; the blower device includes a blower and a ventilation pipe, the blower is placed at the bottom and upper end of the tea drying rack, and the blower is connected to the automatic tea drying platform through the ventilation pipe. When drying tea, the air blowing device can blow air for the tea leaves to speed up the drying speed and produce the effect of natural wind drying.
所述的自动晒茶平台包括晒茶板、翻茶电机、翻茶齿轮、翻茶齿条、翻茶导轨、翻茶滑块、翻茶辊轴、轴承座、灯管和灯管座,所述的晒茶板上设有气孔;所述的翻茶导轨有两根且位于自动翻茶平台的两侧,所述的翻茶滑块与轴承座固连且通过移动副与翻茶导轨连接,所述的翻茶辊轴通过转动副与轴承座连接,所述的翻茶辊轴上设有柔性翻茶拨齿,所述的翻茶齿轮和翻茶电机位于翻茶辊轴的后端且与翻茶辊轴固连,所述的翻茶齿条位于自动翻茶平台的后端与翻茶导轨平行且与翻茶齿轮相配合,所述的灯管座与翻茶滑块固连,所述的灯管与灯管座固连,晒茶时,翻茶电机驱动翻茶齿轮和翻茶辊轴转动,翻茶齿轮和翻茶齿条配合驱动轴承座、灯管和灯管座随着翻茶滑块在翻茶导轨上移动、柔性翻茶拨齿随着翻茶辊轴的转动而转动,使茶叶能够翻动,茶叶晾晒更加均匀,灯管可以模拟太阳光线对茶叶进行晾晒。The automatic tea-drying platform includes a tea-drying board, a tea-turning motor, a tea-turning gear, a tea-turning rack, a tea-turning guide rail, a tea-turning slider, a tea-turning roller shaft, a bearing seat, a light tube and a light tube seat. There are air holes on the tea-drying board; there are two tea-turning guide rails located on both sides of the automatic tea-turning platform, and the tea-turning slider is fixedly connected to the bearing seat and connected to the tea-turning guide rails through a moving pair , the tea-turning roller shaft is connected to the bearing seat through a rotating pair, the tea-turning roller shaft is provided with flexible tea-turning gears, and the tea-turning gear and tea-turning motor are located at the rear end of the tea-turning roller shaft And it is fixedly connected with the tea-turning roller shaft. The tea-turning rack is located at the rear end of the automatic tea-turning platform, parallel to the tea-turning guide rail and matched with the tea-turning gear. The lamp holder is fixedly connected with the tea-turning slider. , the lamp tube is fixedly connected with the lamp tube holder, and when drying tea, the tea-turning motor drives the tea-turning gear and the tea-turning roller shaft to rotate, and the tea-turning gear and the tea-turning rack cooperate to drive the bearing seat, the lamp tube and the lamp tube seat As the tea-turning slider moves on the tea-turning guide rail, the flexible tea-turning tooth rotates with the rotation of the tea-turning roller shaft, so that the tea leaves can be turned, and the tea leaves are dried more evenly. The lamp tube can simulate sunlight to dry the tea leaves.
所述的自动铺茶机构包括立架、横向移动装置、带式输送装置、铺茶装置,所述的立架位于横向移动装置的上方;所述的带式输送装置位于立架的中部,所述的铺茶装置位于立架的顶部;所述的立架侧面上设有腰型导向孔。The automatic tea laying mechanism includes a stand, a lateral moving device, a belt conveying device, and a tea laying device, the standing stand is located above the transverse moving device; the belt conveying device is located in the middle of the stand, and the The tea spreading device is located on the top of the stand; the side of the stand is provided with a waist-shaped guide hole.
所述的横向移动装置包括横向电机、横向丝杆、横向螺旋滑块、横向导轨、横向滑块、横向轴承座,所述的横向电机位于自动铺茶机构底部且与晒茶架固连,所述的横向丝杆一端与横向电机输出轴固连,一端与晒茶架通过横向轴承座连接,所述的横向螺旋滑块通过螺旋副与横向丝杆连接且与立架固连,所述的横向导轨有两根置于晒茶架前后两侧且与横向丝杆平行,所述的横向滑块与横向导轨通过移动副连接,且分为两组,每组两个,所述的横向滑块与立架固连,横向移动装置可以驱动立架在导轨上横向移动。The lateral movement device includes a lateral motor, a lateral screw rod, a lateral spiral slider, a lateral guide rail, a lateral slider, and a lateral bearing seat. The lateral motor is located at the bottom of the automatic tea laying mechanism and is fixedly connected with the tea rack. One end of the horizontal screw rod is fixedly connected to the output shaft of the horizontal motor, and one end is connected to the tea rack through a horizontal bearing seat. The horizontal spiral slider is connected to the horizontal screw rod through a spiral pair and is fixedly connected to the stand. Two horizontal guide rails are placed on the front and rear sides of the tea rack and are parallel to the horizontal screw rods. The horizontal sliders and the horizontal guide rails are connected by moving pairs, and are divided into two groups, each group has two. The block is fixedly connected with the stand, and the lateral moving device can drive the stand to move laterally on the guide rail.
所述的带式输送装置包括输送带架、双输出轴减速机、输送带大齿轮、电磁离合器、升降大齿轮、输送带、输送带主动滚轴、升降中轴、升降齿条、输送带导向滚轴、输送带顶端滚轴、输送带小齿轮和升降小齿轮,所述的双输出轴减速机置于输送带架左侧上端;所述的输送带大齿轮、电磁离合器、升降大齿轮均有两个,位于双输出轴减速机两侧且与双输出轴减速机输出轴通过键连接,所述的电磁离合器均位于输送带大齿轮和升降大齿轮中间,在铺茶时,电磁离合器将输出轴与升降大齿轮间的动力断开,在对带式输送装置提升时,电磁离合器将输出轴与升降大齿轮间的动力连接,可以通过升降大齿轮、升降小齿轮和升降齿条间的啮合驱动带式输送装置升降;所述的输送带主动滚轴、输送带导向滚轴和输送带顶端滚轴与输送带架均通过转动副连接;所述的升降中轴有两根且分别与输送带主动滚轴、输送带导向滚轴通过转动副连接,升降中轴与立架通过腰型导向孔连接;所述的输送带小齿轮有两个位于输送带主动滚轴两侧且与输送带主动滚轴固连,输送带小齿轮与输送带大齿轮通过齿轮副相连接;所述的升降小齿轮有两组,每组两个且位于升降中轴的两侧,与升降大齿轮和升降齿条均通过齿轮副连接;所述的升降齿条有四条均置于立架上竖直对称安装;所述的输送带与输送带主动滚轴、输送带导向滚轴、输送带顶端滚轴均通过转动副连接。The belt conveyor includes a conveyor frame, a double output shaft reducer, a conveyor belt gear, an electromagnetic clutch, a lifting gear, a conveyor belt, a conveyor belt driving roller, a lifting center shaft, a lifting rack, and a conveyor belt guide. Roller, conveyor belt top roller, conveyor belt pinion and lifting pinion, the double output shaft reducer is placed on the upper left side of the conveyor belt frame; the conveyor belt gear, electromagnetic clutch, lifting gear are all There are two, located on both sides of the double output shaft reducer and connected with the output shaft of the double output shaft reducer through a key. The electromagnetic clutches are located between the conveyor belt gear and the lifting gear. The power between the output shaft and the lifting gear is disconnected. When the belt conveyor is lifted, the electromagnetic clutch connects the power between the output shaft and the lifting gear. Mesh drives the belt conveyor to go up and down; the conveyor belt driving roller, conveyor belt guide roller and conveyor belt top roller are all connected to the conveyor belt frame through a rotating pair; The conveyor belt driving roller and the conveyor belt guide roller are connected through a rotating pair, and the lifting center shaft is connected with the vertical frame through a waist-shaped guide hole; the conveyor belt pinions are located on both sides of the conveyor belt driving roller and connected to the conveyor belt. The belt drive roller is fixedly connected, and the conveyor belt pinion and the conveyor belt bull gear are connected through a gear pair; the lift pinion has two groups, each of which is located on both sides of the lift axis, and the lift bull gear and the lift pinion. The lifting racks are all connected by gear pairs; the four lifting racks are installed vertically and symmetrically on the stand; the conveyor belt and the conveyor belt driving roller, the conveyor belt guide roller, and the conveyor belt top roller The shafts are connected by revolving joints.
所述的铺茶机构包括茶叶料斗、铺茶电机、铺茶大齿轮、铺茶小齿轮、铺茶拨片滚轴、可升缩导向筒、导向轮;所述的茶叶料斗置于立架的上方,铺茶拨片滚轴置于茶叶料斗内部下端且两端与茶叶料斗均通过转动副连接,铺茶小齿轮位于铺茶拨片滚轴一端且与铺茶拨片滚轴通过键连接,所述的铺茶电机置于立架上方,所述的铺茶大齿轮与铺茶电机输出轴通过键连接且与铺茶小齿轮通过转动副连接;所述的可升缩导向筒位于茶叶料斗下方,所述的导向轮位于可伸缩导向筒底部,与输送带相接触,铺茶电机通过铺茶大齿轮和铺茶小齿轮驱动铺茶拨片滚轴的转动,可以控制铺茶的的速度和质量茶叶通过可伸缩导向筒后落至输送带上。The tea spreading mechanism includes a tea hopper, a tea spreading motor, a large tea spreading gear, a tea spreading pinion, a tea spreading paddle roller, a retractable guide cylinder, and a guide wheel; the tea hopper is placed on the stand On the top, the tea spreader roller is placed at the lower end of the tea hopper and both ends are connected to the tea hopper through a rotating pair. The tea spreader pinion is located at one end of the tea spreader roller and is connected to the tea spreader roller through a key. The tea spreading motor is placed above the stand, and the tea spreading large gear is connected with the output shaft of the tea spreading motor through a key and connected with the tea spreading pinion through a rotating pair; the retractable guide cylinder is located in the tea hopper Below, the guide wheel is located at the bottom of the telescopic guide cylinder and is in contact with the conveyor belt. The tea spreading motor drives the rotation of the tea spreading pick roller through the tea spreading large gear and tea spreading pinion gear, which can control the speed of tea spreading And high-quality tea falls on the conveyor belt after passing through the retractable guide cylinder.
使用前,将茶叶放入铺茶料斗内。使用时,先控制横向电机将立架向左移动,使输送带顶端滚轴位于自动晒茶平台的左侧,然后启动双输出轴减速机,用电磁离合器将升降大齿轮与双输出轴减速机的输出轴连接,控制双输出轴减速机旋转使带式输送装置高度位于两自动晒茶平台的中间位置,断开电磁离合器,再控制横向电机将立架向右移动,使输送带顶端滚轴到达自动晒茶平台的右侧上端;接着启用铺茶电机驱动铺茶拨片滚轴将茶叶料斗内的茶叶均匀的拨出茶叶料斗,茶叶经过可升缩导向筒落至输送带,输送带将茶叶输送至输送带顶端滚轴后落至晒茶板上,然后控制横向电机将立架均速左移至自动晒茶平台左侧后停止;再开启翻茶电机,打开灯管和鼓风机,通过控制翻茶电机的转向使翻茶辊轴和灯管左右往复移动实现翻茶和晒茶的工艺,接着重复上述动作,将其余的自动晒茶平台上铺上茶叶后进行自动晾晒;当茶叶晾晒结束后,控制电动推杆伸长,使自动晒茶平台外侧下倾,茶叶倒出自动晒茶平台。晒茶结束后将各电机和鼓风机关闭。Before use, put the tea leaves into the tea hopper. When in use, first control the horizontal motor to move the stand to the left, so that the top roller of the conveyor belt is located on the left side of the automatic tea drying platform, then start the double output shaft reducer, and use the electromagnetic clutch to connect the lifting gear and the double output shaft reducer Connect the output shafts of the double output shaft reducer to control the rotation of the double output shaft reducer so that the height of the belt conveyor is located in the middle of the two automatic tea drying platforms, disconnect the electromagnetic clutch, and then control the horizontal motor to move the stand to the right, so that the rollers at the top of the conveyor belt Arrive at the upper right side of the automatic tea-drying platform; then start the tea-laying motor to drive the tea-laying pick roller to evenly pull the tea leaves in the tea hopper out of the tea hopper, and the tea leaves will fall to the conveyor belt through the retractable guide tube, and the conveyor belt will The tea leaves are conveyed to the rollers at the top of the conveyor belt and then fall onto the tea drying board, then the horizontal motor is controlled to move the stand to the left at an even speed to the left of the automatic tea drying platform and then stops; then the tea turning motor is turned on, the lamp and blower are turned on, Control the turning of the tea-turning motor so that the tea-turning roller and the lamp tube reciprocate left and right to realize the tea-turning and tea-drying process, and then repeat the above actions, and then spread the tea leaves on the rest of the automatic tea-drying platform for automatic drying; when the tea leaves are dried After the end, control the extension of the electric push rod, so that the outside of the automatic tea drying platform tilts down, and the tea leaves are poured out of the automatic tea drying platform. After drying the tea, each motor and blower are turned off.
本实用新型的有益效果是,与现有的技术相比,本实用新型通过设置自动铺茶机构实现茶叶自动铺开,减轻人工晒茶的劳动强度,通过设计自动晒茶平台实现自动翻茶,使茶叶晾晒更加均匀,多组的自动晒茶平台能够节约晒茶空间,通过设置鼓风装置和灯管模拟自然晾晒条件,使晾晒不受天气的影响,本实用新型还具有结构简单、使用灵活、调节方便、卫生清洁等特点。The beneficial effect of the utility model is that, compared with the existing technology, the utility model realizes the automatic spreading of tea leaves by setting an automatic tea laying mechanism, reduces the labor intensity of manual drying of tea, and realizes automatic tea turning by designing an automatic tea drying platform, The drying of tea leaves is more uniform, and the multiple sets of automatic tea drying platforms can save tea drying space. The natural drying conditions are simulated by setting the blower device and the lamp tube, so that the drying is not affected by the weather. The utility model also has the advantages of simple structure and flexible use. , Easy to adjust, hygienic and clean.
附图说明Description of drawings
图1为本实用新型总体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型自动铺茶机构结构示意图;Fig. 2 is a structural schematic diagram of the automatic tea spreading mechanism of the present invention;
图3为本实用新型的自动晒茶平台的结构示意图;Fig. 3 is a structural schematic diagram of the automatic tea drying platform of the present invention;
图4为本实用新型的带式输送装置的结构示意图;Fig. 4 is the structural representation of belt conveying device of the present utility model;
图中:1.晒茶架、2.自动晒茶平台、3.自动铺茶机构、4.鼓风装置,5.连杆、6.电动推杆、7、顶部连杆、21.晒茶板、22.翻茶电机、23.翻茶齿轮、24.翻茶齿条、25.翻茶导轨、26.翻茶滑块、27.翻茶辊轴、271.柔性翻茶拨齿、28.轴承座、29.灯管、210.灯管座、211.气孔、31.立架、32.横向移动装置、33.带式输送装置、34.铺茶装置、311.腰型导向孔、321.横向电机、322.横向丝杆、323.横向螺旋滑块、324.横向导轨、325.横向滑块、326.横向轴承座、331.输送带架、332.双输出轴减速机、333.输送带大齿轮、334.电磁离合器、335.升降大齿轮、336.输送带、337.输送带主动滚轴、338.升降中轴、339.升降齿条、3310.输送带导向滚轴、3311.输送带顶端滚轴、3312.输送带小齿轮、3313.升降小齿轮、341.茶叶料斗、342.铺茶电机、343.铺茶大齿轮、344.铺茶小齿轮、345.铺茶拨片滚轴、346.可升缩导向筒、347导向轮、41.鼓风机、42通气管道。In the figure: 1. Tea rack, 2. Automatic tea drying platform, 3. Automatic tea laying mechanism, 4. Blowing device, 5. Connecting rod, 6. Electric push rod, 7. Top connecting rod, 21. Tea drying Board, 22. Tea-turning motor, 23. Tea-turning gear, 24. Tea-turning rack, 25. Tea-turning guide rail, 26. Tea-turning slider, 27. Tea-turning roller, 271. Flexible tea-turning gear, 28 .Bearing seat, 29. Lamp tube, 210. Lamp tube seat, 211. Air hole, 31. Stand, 32. Lateral movement device, 33. Belt conveyor device, 34. Tea spreading device, 311. Waist-shaped guide hole, 321. Transverse motor, 322. Transverse screw rod, 323. Transverse spiral slider, 324. Transverse guide rail, 325. Transverse slider, 326. Transverse bearing seat, 331. Conveyor belt frame, 332. Double output shaft reducer, 333 .Conveyor belt large gear, 334. Electromagnetic clutch, 335. Lifting large gear, 336. Conveyor belt, 337. Conveyor belt driving roller, 338. Lifting center shaft, 339. Lifting rack, 3310. Conveyor belt guide roller, 3311. Conveyor belt top roller, 3312. Conveyor belt pinion, 3313. Lifting pinion, 341. Tea hopper, 342. Tea spreading motor, 343. Tea spreading large gear, 344. Tea spreading pinion, 345. Tea spreading Pick roller, 346. adjustable guide cylinder, 347 guide wheel, 41. air blower, 42 air duct.
具体实施方式detailed description
为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.
实施例一:Embodiment one:
如图1、图2、图3、图4所示的一种自动晒茶装置,包括晒茶架1、自动晒茶平台2、自动铺茶机构3、鼓风装置4、连杆5、电动推杆6和顶部连杆7;所述的自动晒茶平台2不少于三组且一端通过铰链与晒茶架连接,自动晒茶平台2另一端与连杆5铰接,所述的顶部连杆7的两端与晒茶架1和连杆5均铰接,所述的电动推杆6一端与晒茶架1分别铰接,所述电动推杆6的一端与晒茶架1铰接,另一端与顶部连杆7的中部铰接,所述的自动铺茶机构3位于自动晒茶平台2的一侧;鼓风装置4包括鼓风机41和通气管道42,所述的鼓风机41置于晒茶架1的底部上端,鼓风机41通过通气管道42与自动晒茶平台2连接;An automatic tea drying device as shown in Figure 1, Figure 2, Figure 3, and Figure 4 includes a tea drying rack 1, an automatic tea drying platform 2, an automatic tea laying mechanism 3, an air blowing device 4, a connecting rod 5, an electric Push rod 6 and top connecting rod 7; the automatic tea drying platform 2 is no less than three groups and one end is connected to the tea drying rack through a hinge, the other end of the automatic tea drying platform 2 is hinged to the connecting rod 5, and the top connecting rod Both ends of the rod 7 are hinged to the tea drying rack 1 and the connecting rod 5, one end of the electric push rod 6 is hinged to the tea drying rack 1 respectively, one end of the electric push rod 6 is hinged to the tea drying rack 1, and the other end is hinged to the tea drying rack 1. Hinged with the middle of the top connecting rod 7, the automatic tea laying mechanism 3 is located on one side of the automatic tea drying platform 2; At the upper end of the bottom, the air blower 41 is connected with the automatic tea-drying platform 2 through the air duct 42;
所述的自动晒茶平台2包括晒茶板21、翻茶电机22、翻茶齿轮23、翻茶齿条24、翻茶导轨25、翻茶滑块26、翻茶辊轴27、轴承座28、灯管29和灯管座210,所述的晒茶板21上设有气孔211;所述的翻茶导轨25有两根且位于自动翻茶平台2的两侧,所述的翻茶滑块26与轴承座28固连且通过移动副与翻茶导轨25连接,所述的翻茶辊轴27通过转动副与轴承座28连接,所述的翻茶辊轴27上设有柔性翻茶拨齿271,所述的翻茶齿轮23和翻茶电机22位于翻茶辊轴27的后端且与翻茶辊轴27固连,所述的翻茶齿条24位于自动翻茶平台2的后端与翻茶导轨25平行且与翻茶齿轮23相配合,所述的灯管座210与翻茶滑块26固连,所述的灯管29与灯管座210固连;The automatic tea-drying platform 2 includes a tea-drying board 21, a tea-turning motor 22, a tea-turning gear 23, a tea-turning rack 24, a tea-turning guide rail 25, a tea-turning slider 26, a tea-turning roller shaft 27, and a bearing seat 28 , lamp tube 29 and lamp tube holder 210, described tea drying plate 21 is provided with air hole 211; described tea turning guide rail 25 has two and is positioned at the both sides of automatic tea turning platform 2, and described tea turning slide The block 26 is fixedly connected with the bearing seat 28 and is connected with the tea-turning guide rail 25 through a moving pair. The tea-turning roller shaft 27 is connected with the bearing seat 28 through a rotating pair. The tea-turning roller shaft 27 is provided with a flexible tea-turning roller shaft. Gear 271, the tea-turning gear 23 and the tea-turning motor 22 are located at the rear end of the tea-turning roller shaft 27 and are fixedly connected with the tea-turning roller shaft 27, and the tea-turning rack 24 is located at the bottom of the automatic tea-turning platform 2 The rear end is parallel to the tea-turning guide rail 25 and matches with the tea-turning gear 23, the described lamp holder 210 is fixedly connected with the tea-turning slider 26, and the described lamp tube 29 is fixedly connected with the lamp holder 210;
所述的自动铺茶机构3包括立架31、横向移动装置32、带式输送装置33、铺茶装置34,所述的立架31位于横向移动装置32的上方;所述的带式输送装置33位于立架31的中部,所述的铺茶装置34位于立架31的顶部;所述的立架侧面上设有腰型导向孔311;Described automatic tea spreading mechanism 3 comprises stand 31, lateral moving device 32, belt conveyor 33, tea spreading device 34, and described stand 31 is positioned at the top of lateral moving device 32; Described belt conveying device 33 is located in the middle of the stand 31, and the tea spreading device 34 is located on the top of the stand 31; a waist-shaped guide hole 311 is provided on the side of the stand;
所述的横向移动装置32包括横向电机321、横向丝杆322、横向螺旋滑块323、横向导轨324、横向滑块325、横向轴承座326,所述的横向电机321位于自动铺茶机构3底部且与晒茶架1固连,所述的横向丝杆322一端与横向电机321输出轴固连,一端与晒茶架1通过横向轴承座326连接,所述的横向螺旋滑块323通过螺旋副与横向丝杆322连接且与立架31固连,所述的横向导轨324有两根置于晒茶架1前后两侧且与横向丝杆322平行,所述的横向滑块325与横向导轨324通过移动副连接,且分为两组,每组两个,所述的横向滑块325与立架31固连;Described transverse movement device 32 comprises transverse motor 321, transverse screw mandrel 322, transverse spiral slider 323, transverse guide rail 324, transverse slider 325, transverse bearing seat 326, and described transverse motor 321 is positioned at the bottom of automatic tea spreading mechanism 3 And it is fixedly connected with the tea drying stand 1, one end of the horizontal screw rod 322 is fixedly connected with the output shaft of the transverse motor 321, and one end is connected with the tea drying stand 1 through a transverse bearing seat 326, and the horizontal spiral slider 323 passes through the screw pair It is connected with the horizontal screw rod 322 and fixedly connected with the stand 31. Two of the horizontal guide rails 324 are placed on the front and rear sides of the tea rack 1 and parallel to the horizontal screw rod 322. The horizontal slider 325 and the horizontal guide rail 324 is connected by a moving pair, and is divided into two groups, two in each group, and the described transverse slider 325 is fixedly connected with the stand 31;
所述的带式输送装置33包括输送带架331、双输出轴减速机332、输送带大齿轮333、电磁离合器334、升降大齿轮335、输送带336、输送带主动滚轴337、升降中轴338、升降齿条339、输送带导向滚轴3310、输送带顶端滚轴3311、输送带小齿轮3312和升降小齿轮3313,所述的双输出轴减速机332置于输送带架3313左侧上端;所述的输送带大齿轮333、电磁离合器334、升降大齿轮335均有两个,位于双输出轴减速机332两侧且与双输出轴减速机332输出轴通过键连接,所述的电磁离合器334均位于输送带大齿轮333和升降大齿轮335中间,所述的输送带主动滚轴337、输送带导向滚轴3310和输送带顶端滚轴3311与输送带架331均通过转动副连接;所述的升降中轴338有两根且分别与输送带主动滚轴337、输送带导向滚轴3310通过转动副连接,升降中轴338与立架31通过腰型导向孔311连接;所述的输送带小齿轮3312有两个位于输送带主动滚轴337两侧且与输送带主动滚轴337固连,输送带小齿轮3312与输送带大齿轮335通过齿轮副相连接;所述的升降小齿轮3313有两组,每组两个且位于升降中轴338的两侧,与升降大齿轮335和升降齿条339均通过齿轮副连接;所述的升降齿条339有四条均置于立架31上竖直对称安装;所述的输送带336与输送带主动滚轴337、输送带导向滚轴3310、输送带顶端滚轴3311均通过转动副连接。The belt conveyor 33 includes a conveyor belt frame 331, a double output shaft reducer 332, a conveyor belt gear 333, an electromagnetic clutch 334, a lifting gear 335, a conveyor belt 336, a conveyor belt driving roller 337, and a lifting axis 338, lifting rack 339, conveyor belt guide roller 3310, conveyor belt top roller 3311, conveyor belt pinion 3312 and lifting pinion 3313, and the double output shaft reducer 332 is placed on the upper left side of the conveyor belt rack 3313 There are two conveyor belt gears 333, electromagnetic clutches 334, and lifting gears 335, which are located on both sides of the double output shaft reducer 332 and are connected with the output shafts of the double output shaft reducer 332 by keys. The clutches 334 are all located in the middle of the conveyor belt gear 333 and the lifting gear 335, and the conveyor belt driving roller 337, the conveyor belt guide roller 3310 and the conveyor belt top roller 3311 are all connected to the conveyor belt frame 331 through a rotating pair; The lifting central axis 338 has two and is respectively connected with the conveyor belt driving roller 337 and the conveyor belt guide roller 3310 through a rotating pair, and the lifting central axis 338 is connected with the stand 31 through the waist-shaped guide hole 311; Conveyor belt pinion 3312 has two sides that are positioned at conveyor belt driving roller 337 and is fixedly connected with conveyor belt driving roller 337, and conveyor belt pinion 3312 is connected with conveyor belt bull gear 335 through a gear pair; There are two groups of gears 3313, two in each group and located on both sides of the lifting axis 338, connected with the lifting gear 335 and the lifting rack 339 through a gear pair; four of the lifting racks 339 are placed on the stand 31 is installed vertically and symmetrically; the conveyor belt 336 is connected with the conveyor belt driving roller 337, the conveyor belt guide roller 3310, and the conveyor belt top roller 3311 through a rotating pair.
所述的铺茶机构34包括茶叶料斗341、铺茶电机342、铺茶大齿轮343、铺茶小齿轮344、铺茶拨片滚轴345、可升缩导向筒346、导向轮347;所述的茶叶料斗341置于立架31的上方,铺茶拨片滚轴345置于茶叶料斗341内部下端且两端与茶叶料斗341均通过转动副连接,铺茶小齿轮344位于铺茶拨片滚轴345一端且与铺茶拨片滚轴345通过键连接,所述的铺茶电机342置于立架31上方,所述的铺茶大齿轮343与铺茶电机342输出轴通过键连接且与铺茶小齿轮344通过转动副连接;所述的可升缩导向筒346位于茶叶料斗341下方,所述的导向轮347位于可伸缩导向筒346底部,与输送带336相接触。The tea spreading mechanism 34 includes a tea hopper 341, a tea spreading motor 342, a large tea spreading gear 343, a tea spreading pinion 344, a tea spreading pick roller 345, a retractable guide cylinder 346, and a guide wheel 347; The tea hopper 341 is placed above the stand 31, the tea spreader roller 345 is placed at the lower end of the tea hopper 341 and both ends are connected to the tea hopper 341 through a rotating pair, and the tea spreader pinion 344 is located on the tea spreader roller. One end of the shaft 345 is connected with the tea spreading pick roller 345 by a key, the tea spreading motor 342 is placed above the stand 31, and the tea spreading large gear 343 is connected with the tea spreading motor 342 output shaft by a key and connected with the The pinion gear 344 for laying tea is connected by a rotating pair; the retractable guide cylinder 346 is located below the tea hopper 341 , and the guide wheel 347 is located at the bottom of the retractable guide cylinder 346 and is in contact with the conveyor belt 336 .
使用前,将茶叶放入铺茶料斗341内。使用时,先控制横向电机321将立架31向左移动,使输送带顶端滚轴3311位于自动晒茶平台2的左侧,然后启动双输出轴减速机332,用电磁离合器334将升降大齿轮335与双输出轴减速机332的输出轴连接,控制双输出轴减速机332旋转使带式输送装置33的高度位于两自动晒茶平台2的中间位置,断开电磁离合器334,再控制横向电机321将立架31向右移动,使输送带顶端滚轴3311到达自动晒茶平台3的右侧上端;接着启用铺茶电机342驱动铺茶拨片滚轴345将茶叶料斗341内的茶叶均匀的拨出茶叶料斗341,茶叶经过可升缩导向筒346落至输送带336,输送带336将茶叶输送至输送带顶端滚轴3311后落至晒茶板21上,然后控制横向电机321将立架31均速左移至自动晒茶平台2左侧后停止;再开启翻茶电机22,打开灯管29和鼓风机41,通过控制翻茶电机29的转向使翻茶辊轴27和灯管29左右往复移动实现翻茶和晒茶的工艺,接着重复上述动作,将其余的自动晒茶平台2上铺上茶叶后进行自动晾晒;当茶叶晾晒结束后,控制电动推杆6收缩,使自动晒茶平台2外侧下倾,茶叶倒出自动晒茶平台2。晒茶结束后将各电机和鼓风机41关闭。Before use, the tea leaves are put into the tea spreading hopper 341 . When in use, first control the horizontal motor 321 to move the stand 31 to the left, so that the conveyor belt top roller 3311 is located on the left side of the automatic tea drying platform 2, then start the double output shaft reducer 332, and use the electromagnetic clutch 334 to lift the large gear 335 is connected to the output shaft of the double output shaft reducer 332, controls the rotation of the double output shaft reducer 332 so that the height of the belt conveyor 33 is located in the middle of the two automatic tea drying platforms 2, disconnects the electromagnetic clutch 334, and then controls the horizontal motor 321 moves the stand 31 to the right, so that the roller 3311 at the top of the conveyor belt reaches the upper right side of the automatic tea drying platform 3; Pull out the tea hopper 341, the tea leaves will fall to the conveyor belt 336 through the retractable guide cylinder 346, and the conveyor belt 336 will transport the tea leaves to the roller 3311 at the top of the conveyor belt and then fall to the tea drying board 21, and then control the horizontal motor 321 to turn the stand 31 Move left at an average speed to the left side of the automatic tea-drying platform 2 and stop; then turn on the tea-turning motor 22, turn on the lamp tube 29 and the blower 41, and control the turning of the tea-turning motor 29 to make the tea-turning roller shaft 27 and the lamp tube 29 about The reciprocating movement realizes the process of turning tea and drying tea, and then repeats the above-mentioned actions to spread tea leaves on the rest of the automatic tea drying platform 2 and then automatically dry them; The outer side of the platform 2 is tilted down, and the tea leaves are poured out of the platform 2 for drying tea automatically. After drying the tea, each motor and blower 41 are closed.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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CN112551447B (en) * | 2020-12-29 | 2022-06-28 | 山东锦诺新能源科技股份有限公司 | Balance weight fixing and anti-slipping device of new energy forklift |
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