CN206653343U - A kind of milling train assembles special tooling - Google Patents

A kind of milling train assembles special tooling Download PDF

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Publication number
CN206653343U
CN206653343U CN201720199836.8U CN201720199836U CN206653343U CN 206653343 U CN206653343 U CN 206653343U CN 201720199836 U CN201720199836 U CN 201720199836U CN 206653343 U CN206653343 U CN 206653343U
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disc
connecting rod
upper disc
rod
rolling mill
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CN201720199836.8U
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王利光
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Xinxing Ductile Iron Pipes Co Ltd
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Xinxing Ductile Iron Pipes Co Ltd
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Abstract

本实用新型公开了一种轧机装配专用工装,包括加力杆,关键是:所述的工装还包括环状的上圆盘和下圆盘、以及固定在同轴设置的上圆盘和下圆盘之间的销轴,销轴的数量为至少两个且沿圆盘的圆周方向均匀排布,销轴的下端穿过下圆盘后凸出在下圆盘下方形成为与铜螺母上的工艺孔相匹配的插接结构,上圆盘的侧壁上开设有插孔,加力杆的一端借助插孔与上圆盘插接锁紧、另一端凸出在上圆盘外部形成为抓握部。利用加力杆带动上圆盘旋转,上圆盘通过销轴和下圆盘带动铜螺母旋转,完成拆装过程,结构简单,拆装时方便快捷,省时省力,可以缩短检修时间,提高工作效率。

The utility model discloses a special tool for rolling mill assembly, which includes a booster rod. There are at least two pin shafts between the discs and they are evenly arranged along the circumferential direction of the discs. The lower ends of the pin shafts pass through the lower disc and protrude below the lower disc to form a process on the copper nut. The plug-in structure matches the hole, and there is a socket on the side wall of the upper disc. One end of the booster rod is plugged and locked with the upper disc by means of the jack, and the other end protrudes outside the upper disc to form a grip. department. Use the afterburner rod to drive the upper disk to rotate, and the upper disk drives the copper nut to rotate through the pin shaft and the lower disk to complete the disassembly process. The structure is simple, the disassembly and assembly are convenient and fast, saving time and effort, which can shorten the maintenance time and improve the work efficiency. efficiency.

Description

一种轧机装配专用工装A special tooling for rolling mill assembly

技术领域technical field

本实用新型属于轧机辅助设备技术领域,涉及到一种轧机装配专用工装。The utility model belongs to the technical field of rolling mill auxiliary equipment and relates to a special tool for rolling mill assembly.

背景技术Background technique

设备的稳定运行是确保轧钢生产线稳产、高产的基础。设备的精心维护保养是确保设备稳定运行的必要保障,合适的工器具可以确保设备维修人员及时、方便的对设备进行检修、保养。由于轧钢生产线轧机设备较多,使用一定周期后,需要进行维修保养,更换部分易损件,其中轧机立柱铜螺母作为轧机的一个重要部件,需要定期更换,现有铜螺母的拆装方式是在铜螺母上端面的工艺孔内插入加力杆,然后人工对加力杆施力,利用加力杆带动铜螺母转动,费时费力,维修效率较低。The stable operation of the equipment is the basis for ensuring the stable and high production of the steel rolling production line. Careful maintenance of equipment is a necessary guarantee to ensure the stable operation of the equipment. Appropriate tools can ensure that equipment maintenance personnel can repair and maintain the equipment in a timely and convenient manner. Due to the large number of rolling mill equipment in the steel rolling production line, after a certain period of use, it is necessary to carry out maintenance and replace some vulnerable parts. Among them, the copper nut of the rolling mill column is an important part of the rolling mill and needs to be replaced regularly. The existing copper nuts are disassembled. Inserting a booster rod into the process hole on the upper end of the copper nut, and then manually applying force to the booster rod, using the booster rod to drive the copper nut to rotate, is time-consuming and laborious, and the maintenance efficiency is low.

发明内容Contents of the invention

本实用新型为了克服现有技术的缺陷,设计了一种轧机装配专用工装,拆装铜螺母时更加方便,可以缩短检修时间,使维修人员在拆装铜螺母时更为便利。In order to overcome the defects of the prior art, the utility model designs a special tool for rolling mill assembly, which is more convenient when disassembling copper nuts, can shorten maintenance time, and makes maintenance personnel more convenient when disassembling copper nuts.

本实用新型所采取的具体技术方案是:一种轧机装配专用工装,包括加力杆,关键是:所述的工装还包括环状的上圆盘和下圆盘、以及固定在同轴设置的上圆盘和下圆盘之间的销轴,销轴的数量为至少两个且沿圆盘的圆周方向均匀排布,销轴的下端穿过下圆盘后凸出在下圆盘下方形成为与铜螺母上的工艺孔相匹配的插接结构,上圆盘的侧壁上开设有插孔,加力杆的一端借助插孔与上圆盘插接锁紧、另一端凸出在上圆盘外部形成为抓握部。The specific technical solution adopted by the utility model is: a special tool for rolling mill assembly, including a booster rod, the key is: the tool also includes an annular upper disc and a lower disc, and a coaxial The pin shaft between the upper disc and the lower disc has at least two pin shafts and is evenly arranged along the circumferential direction of the disc, and the lower end of the pin shaft passes through the lower disc and protrudes below the lower disc to form a The plug-in structure matches the process hole on the copper nut. There is a jack hole on the side wall of the upper disc. The outside of the disc is formed as a grip.

所述的销轴包括由上到下依次设置且都同轴设置的上连接杆、支撑轴、下连接杆、插杆,上连接杆和下连接杆的直径相等且都小于支撑轴直径、大于插杆直径,上连接杆与上圆盘插接固定、下连接杆与下圆盘插接固定形成为支撑轴的定位结构,下连接杆的下端面位于下圆盘下方形成为铜螺母的定位结构。The pin shaft includes an upper connecting rod, a support shaft, a lower connecting rod, and an insertion rod arranged in sequence from top to bottom and are coaxially arranged. The diameters of the upper connecting rod and the lower connecting rod are equal and are smaller than the diameter of the supporting shaft and larger than The diameter of the insertion rod, the upper connecting rod and the upper disc are inserted and fixed, the lower connecting rod and the lower disc are inserted and fixed to form a positioning structure for the support shaft, and the lower end surface of the lower connecting rod is located under the lower disc to form a positioning structure for the copper nut structure.

所述的支撑轴与上圆盘之间、支撑轴与下圆盘之间都是焊接固定。Both the support shaft and the upper disc, and the support shaft and the lower disc are fixed by welding.

所述的上圆盘上的插孔是穿通上圆盘侧壁的通孔。The socket on the upper disc is a through hole penetrating through the side wall of the upper disc.

所述插孔的数量为四个且所有的插孔沿上圆盘的圆周方向均匀排布。The number of the jacks is four and all the jacks are evenly arranged along the circumferential direction of the upper disc.

所述销轴的数量为四个,所有的销轴沿上圆盘的圆周方向均匀排布且销轴与插孔交错设置。The number of the pin shafts is four, and all the pin shafts are evenly arranged along the circumferential direction of the upper disc, and the pin shafts and the sockets are arranged alternately.

本实用新型的有益效果是:拆装时,将上圆盘和下圆盘套装在立柱外侧,并将位于下圆盘下方的销轴插入铜螺母上端面上的工艺孔内,锁紧固定,然后在上圆盘上的插孔内插入加力杆,操作人员手握加力杆进行旋转,从而带动铜螺母旋转,完成拆装过程,结构简单,拆装时方便快捷,省时省力,可以缩短检修时间,提高工作效率。The beneficial effects of the utility model are: when disassembling, the upper disc and the lower disc are set on the outside of the column, and the pin shaft located under the lower disc is inserted into the process hole on the upper end surface of the copper nut, locked and fixed, Then insert the booster rod into the jack on the upper disc, the operator holds the booster rod to rotate, thereby driving the copper nut to rotate, and completes the disassembly process. Shorten maintenance time and improve work efficiency.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为图1中上圆盘的俯视图。Fig. 2 is a top view of the upper disk in Fig. 1 .

图3为图1中下圆盘的俯视图。Fig. 3 is a top view of the lower disk in Fig. 1 .

图4为图1中销轴的结构示意图。Fig. 4 is a schematic structural diagram of the pin shaft in Fig. 1 .

附图中,1代表上圆盘,2代表下圆盘,3代表销轴,301代表上连接杆,302代表支撑轴,303代表下连接杆,304代表插杆,4代表插孔。In the accompanying drawings, 1 represents the upper disc, 2 represents the lower disc, 3 represents the pin shaft, 301 represents the upper connecting rod, 302 represents the supporting shaft, 303 represents the lower connecting rod, 304 represents the insertion rod, and 4 represents the socket.

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型做详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in detail:

具体实施例,如图1、图2、图3和图4所示,一种轧机装配专用工装,包括加力杆,还包括环状的上圆盘1和下圆盘2、以及固定在同轴设置的上圆盘1和下圆盘2之间的销轴3,销轴3的数量为至少两个且沿圆盘的圆周方向均匀排布,销轴3的下端穿过下圆盘2后凸出在下圆盘2下方形成为与铜螺母上的工艺孔相匹配的插接结构,上圆盘1的侧壁上开设有插孔4,加力杆的一端借助插孔4与上圆盘1插接锁紧、另一端凸出在上圆盘1外部形成为抓握部。Concrete embodiment, as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a kind of special tooling for rolling mill assembly, comprising a booster bar, also includes an annular upper disc 1 and a lower disc 2, and fixed on the same There are at least two pin shafts 3 between the upper disk 1 and the lower disk 2 arranged on the axis, and the number of pin shafts 3 is evenly arranged along the circumferential direction of the disk. The lower end of the pin shaft 3 passes through the lower disk 2 The back protrudes below the lower disc 2 to form a plug-in structure that matches the process hole on the copper nut. A socket 4 is opened on the side wall of the upper disc 1, and one end of the booster rod is connected to the upper disc by means of the jack 4. The disk 1 is plugged and locked, and the other end protrudes from the outside of the upper disk 1 to form a grip.

销轴3的数量为四个,所有的销轴3沿上圆盘1的圆周方向均匀排布且销轴3与插孔4交错设置,使得上圆盘1与下圆盘2之间的连接牢固可靠。插孔4的数量为四个且所有的插孔4沿上圆盘1的圆周方向均匀排布,操作人员可以从不同位置对工装施力,完成铜螺母的拆装过程,而且可以让四个人从不同位置同时对工装施力,减轻每个操作人员的劳动强度。插孔4的轴线沿水平方向设置,这样使得操作人员在旋转铜螺母时更加省力。上圆盘1上的插孔4是穿通上圆盘1侧壁的通孔,这样可以将加力杆穿透上圆盘2侧壁到达环状结构内部,操作时可以防止加力杆滑脱,更加安全可靠。为了进一步提高加力杆与上圆盘2之间连接的可靠性,在加力杆穿过通孔一端的外壁上设置有唐氏螺纹,唐氏螺纹上设置有两个螺母且两个螺母的旋转锁紧方向相反形成为唐氏防松结构。为了避免螺母对上圆盘2产生磨损,在加力杆上套装有弹性垫片,弹性垫片位于靠近上圆盘2的螺母与上圆盘2之间且弹性垫片的厚度大于等于5mm。The number of pin shafts 3 is four, and all pin shafts 3 are evenly arranged along the circumferential direction of the upper disc 1 and the pin shafts 3 and the sockets 4 are arranged alternately, so that the connection between the upper disc 1 and the lower disc 2 Solid and reliable. The number of jacks 4 is four and all the jacks 4 are evenly arranged along the circumferential direction of the upper disc 1. The operator can apply force to the tooling from different positions to complete the disassembly process of the copper nut, and four people can Simultaneously apply force to the tooling from different positions to reduce the labor intensity of each operator. The axis of the socket 4 is arranged along the horizontal direction, which makes the operator save more effort when rotating the copper nut. The socket 4 on the upper disc 1 is a through hole through the side wall of the upper disc 1, so that the booster rod can penetrate the side wall of the upper disc 2 to reach the inside of the ring structure, and the booster rod can be prevented from slipping during operation. Safer and more reliable. In order to further improve the reliability of the connection between the booster rod and the upper disc 2, a Tang thread is provided on the outer wall of the end of the through hole through which the booster rod passes, and two nuts are arranged on the Down thread, and the two nuts The direction of rotation and locking is opposite to form a Tang's anti-loosening structure. In order to prevent the nut from wearing and tearing the upper disc 2, an elastic washer is set on the booster rod, and the elastic washer is located between the nut close to the upper disc 2 and the upper disc 2, and the thickness of the elastic washer is greater than or equal to 5mm.

作为对本实用新型的进一步改进,销轴3包括由上到下依次设置且都同轴设置的上连接杆301、支撑轴302、下连接杆303、插杆304,支撑轴302与上圆盘1之间、支撑轴302与下圆盘2之间都是焊接固定,连接更加牢固可靠。上连接杆301和下连接杆303的直径相等且都小于支撑轴302直径、大于插杆304直径,上连接杆301与上圆盘1插接固定、下连接杆303与下圆盘2插接固定形成为支撑轴302的定位结构,这样在将销轴3下端插入下圆盘2时、将销轴3上端插入上圆盘1时可以快速地判定是否插装到位,定位结构的设置,使得焊接时更加方便快捷,省时省力。下连接杆303的下端面位于下圆盘2下方形成为铜螺母的定位结构,这样在将插杆304插入到铜螺母的工艺孔后,可以避免铜螺母的上端面直接与下圆盘2接触而在拆装过程中对铜螺母的上端面产生磨损,可以延长铜螺母的使用寿命。As a further improvement to the present utility model, the pin shaft 3 includes an upper connecting rod 301, a supporting shaft 302, a lower connecting rod 303, and an inserting rod 304 arranged in sequence from top to bottom and coaxially arranged, and the supporting shaft 302 and the upper disc 1 Between them, between the support shaft 302 and the lower disk 2, all are welded and fixed, and the connection is more firm and reliable. The diameters of the upper connecting rod 301 and the lower connecting rod 303 are equal and both are smaller than the diameter of the support shaft 302 and larger than the diameter of the insertion rod 304. The upper connecting rod 301 is plugged and fixed with the upper disc 1, and the lower connecting rod 303 is plugged with the lower disc 2. Fix the positioning structure formed as the support shaft 302, so that when the lower end of the pin shaft 3 is inserted into the lower disc 2, and when the upper end of the pin shaft 3 is inserted into the upper disc 1, it can be quickly determined whether the insertion is in place. The positioning structure is set so that It is more convenient and quick to weld, saving time and effort. The lower end surface of the lower connecting rod 303 is located below the lower disc 2 to form a positioning structure for the copper nut, so that after the insert rod 304 is inserted into the process hole of the copper nut, the upper end surface of the copper nut can be prevented from directly contacting the lower disc 2 However, the upper end surface of the copper nut is worn during the assembly and disassembly process, which can prolong the service life of the copper nut.

本实用新型在具体实施时:将上圆盘1与上连接杆301插接固定,然后将支撑轴302与上圆盘1焊接固定,将下圆盘2与下连接杆303插接固定,使下圆盘2的上端面与支撑轴302的下端面紧密接触并焊接固定。拆装时,将上圆盘1和下圆盘2套装在立柱外侧,并将位于下圆盘2下方的插杆304插入到铜螺母上端面的工艺孔内,插接锁紧,然后在上圆盘1的插孔4内插入加力杆,操作人员手握加力杆进行旋转,从而带动铜螺母旋转,完成拆装过程,结构简单,拆装时方便快捷,省时省力,可以缩短检修时间,提高工作效率。When the utility model is actually implemented: the upper disc 1 and the upper connecting rod 301 are plugged and fixed, then the support shaft 302 is welded and fixed with the upper disc 1, and the lower disc 2 is plugged and fixed with the lower connecting rod 303, so that The upper end surface of the lower disc 2 is in close contact with the lower end surface of the support shaft 302 and fixed by welding. When disassembling, put the upper disc 1 and the lower disc 2 on the outside of the column, and insert the insertion rod 304 located below the lower disc 2 into the process hole on the upper end surface of the copper nut, insert and lock them, and then place them on the upper The booster rod is inserted into the socket 4 of the disc 1, and the operator holds the booster rod to rotate, thereby driving the copper nut to rotate to complete the disassembly process. The structure is simple, the disassembly and assembly are convenient and quick, saving time and effort, and can shorten maintenance time and improve work efficiency.

Claims (6)

1.一种轧机装配专用工装,包括加力杆,其特征在于:所述的工装还包括环状的上圆盘(1)和下圆盘(2)、以及固定在同轴设置的上圆盘(1)和下圆盘(2)之间的销轴(3),销轴(3)的数量为至少两个且沿圆盘的圆周方向均匀排布,销轴(3)的下端穿过下圆盘(2)后凸出在下圆盘(2)下方形成为与铜螺母上的工艺孔相匹配的插接结构,上圆盘(1)的侧壁上开设有插孔(4),加力杆的一端借助插孔(4)与上圆盘(1)插接锁紧、另一端凸出在上圆盘(1)外部形成为抓握部。1. A special tool for rolling mill assembly, including a booster rod, characterized in that: the tool also includes an annular upper disc (1) and a lower disc (2), and an upper disc fixed on the coaxial The pin shaft (3) between the disc (1) and the lower disc (2), the number of pin shafts (3) is at least two and arranged evenly along the circumferential direction of the disc, the lower end of the pin shaft (3) passes through After passing through the lower disc (2), it protrudes below the lower disc (2) to form a plug-in structure that matches the process hole on the copper nut, and an insertion hole (4) is opened on the side wall of the upper disc (1) One end of the booster rod is plugged and locked with the upper disc (1) by means of the socket (4), and the other end protrudes outside the upper disc (1) to form a gripping portion. 2.根据权利要求1所述的一种轧机装配专用工装,其特征在于:所述的销轴(3)包括由上到下依次设置且都同轴设置的上连接杆(301)、支撑轴(302)、下连接杆(303)、插杆(304),上连接杆(301)和下连接杆(303)的直径相等且都小于支撑轴(302)直径、大于插杆(304)直径,上连接杆(301)与上圆盘(1)插接固定、下连接杆(303)与下圆盘(2)插接固定形成为支撑轴(302)的定位结构,下连接杆(303)的下端面位于下圆盘(2)下方形成为铜螺母的定位结构。2. A special tool for rolling mill assembly according to claim 1, characterized in that: said pin shaft (3) includes an upper connecting rod (301) arranged coaxially and arranged in sequence from top to bottom, a support shaft (302), lower connecting rod (303), inserting rod (304), the diameters of upper connecting rod (301) and lower connecting rod (303) are equal and all less than the support shaft (302) diameter, greater than the inserting rod (304) diameter , the upper connecting rod (301) is plugged and fixed with the upper disc (1), the lower connecting rod (303) is plugged and fixed with the lower disc (2) to form a positioning structure for the support shaft (302), and the lower connecting rod (303 ) is located below the lower disc (2) to form a copper nut positioning structure. 3.根据权利要求2所述的一种轧机装配专用工装,其特征在于:所述的支撑轴(302)与上圆盘(1)之间、支撑轴(302)与下圆盘(2)之间都是焊接固定。3. A special tool for rolling mill assembly according to claim 2, characterized in that: between the support shaft (302) and the upper disc (1), between the support shaft (302) and the lower disc (2) Between are welded fixed. 4.根据权利要求1所述的一种轧机装配专用工装,其特征在于:所述上圆盘(1)上的插孔(4)是穿通上圆盘(1)侧壁的通孔。4. A special tool for rolling mill assembly according to claim 1, characterized in that: the insertion hole (4) on the upper disc (1) is a through hole penetrating through the side wall of the upper disc (1). 5.根据权利要求1所述的一种轧机装配专用工装,其特征在于:所述插孔(4)的数量为四个且所有的插孔(4)沿上圆盘(1)的圆周方向均匀排布。5. A special tool for rolling mill assembly according to claim 1, characterized in that: the number of the sockets (4) is four and all the sockets (4) are along the circumferential direction of the upper disc (1) Arrange evenly. 6.根据权利要求1所述的一种轧机装配专用工装,其特征在于:所述销轴(3)的数量为四个,所有的销轴(3)沿上圆盘(1)的圆周方向均匀排布且销轴(3)与插孔(4)交错设置。6. A special tool for rolling mill assembly according to claim 1, characterized in that: the number of the pin shafts (3) is four, and all the pin shafts (3) are along the circumferential direction of the upper disk (1) They are evenly arranged and the pin shafts (3) and the jacks (4) are arranged alternately.
CN201720199836.8U 2017-03-02 2017-03-02 A kind of milling train assembles special tooling Expired - Fee Related CN206653343U (en)

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CN201720199836.8U Expired - Fee Related CN206653343U (en) 2017-03-02 2017-03-02 A kind of milling train assembles special tooling

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Granted publication date: 20171121