CN206636117U - Petrified wood waterproof laminate floor - Google Patents

Petrified wood waterproof laminate floor Download PDF

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Publication number
CN206636117U
CN206636117U CN201720364205.7U CN201720364205U CN206636117U CN 206636117 U CN206636117 U CN 206636117U CN 201720364205 U CN201720364205 U CN 201720364205U CN 206636117 U CN206636117 U CN 206636117U
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CN
China
Prior art keywords
layer
wood
elastic cord
substrate layer
cord breaker
Prior art date
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Expired - Fee Related
Application number
CN201720364205.7U
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Chinese (zh)
Inventor
周成杰
钟锋
刘冰
魏松艳
付晓霞
钟晨昊
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Jilin Aierde Floor Technology Co Ltd
Original Assignee
Jilin Aierde Floor Technology Co Ltd
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Filing date
Publication date
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Priority to CN201720364205.7U priority Critical patent/CN206636117U/en
Application granted granted Critical
Publication of CN206636117U publication Critical patent/CN206636117U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of petrified wood waterproof laminate floor, including substrate layer, the surface layer for being pasted onto substrate layer both sides, are characterized in that:Pasted between the substrate layer and surface layer by PUR glue or polyurethane adhesive, substrate layer is that substrate layer is closed in mineral matter modeling, and it is hollow or solid construction that substrate layer is closed in mineral matter modeling;One surface layer is solid wood dash board layer, and solid wood dash board layer is made up of wood peel or cork skin, and wood wax oil is coated with solid wood dash board layer;Another surface layer is elastic cord breaker, and drainage is provided with elastic cord breaker, and elastic cord breaker is made up of oak bark cork or rubber or plastics or composite rubber-plastic material, and wood wax oil is applied on elastic cord breaker;Solid wood dash board thickness degree is 0.3 ~ 5mm, and elastic cord breaker thickness is 0.3 ~ 8mm, and elastic cord breaker edge is less than 2 ~ 20mm of base material;It has the advantages that preparation technology is simple, preparation cost is low, service life is long.

Description

Petrified wood waterproof laminate floor
Technical field
It the utility model is related to a kind of manufacturing field on floor, specifically a kind of waterproof and the petrified wood with water channel Waterproof laminate floor, it is primarily adapted for use in the ground pavement material in the places such as bathroom, bedroom, meeting room, library, recording studio.
Background technology
It is well known that the homogeneity such as the ground in bathroom and the big use ceramic tile of metope pavement material, marble is led to all the time Saturating material.It is what bathroom floor pavement material examination people dreamed of with stone face side material.Its natural wood grain gives people back to nature Sensation, flexible comfortable feel gives harmonious, satisfied with loosening.But due to solid wood it is afraid of water bubble, it is non-watertight really Indisputable fact, be a kind of excessive demand that people wish eagerly being difficult to.
To solve the above problems, once designed as disclosed in the application for a patent for invention that application publication number is CN104870178A A kind of composite water-proof floor, the technical scheme include:(a) wearing layer, the wearing layer are bonded to the top surface of water-resistant core;(b) First waterproofing adhesive layer, first waterproofing adhesive layer are combined the wearing layer and the top surface of the water-resistant core;(c) Water-resistant core, the water-resistant core include the bits of compacting and the compound of plastics;(d) plate has to carry and extended laterally into described anti- The first edge of the groove of water core, and with the second opposite edges from the water-resistant core lateral protrusion, wherein the groove and prominent Play the profile that thump lock-in edge fastening system is shaped as with setting.But its preparation technology is complicated, it is unfavorable to prepare cost height In marketing.
Utility model content
The purpose of this utility model is to provide a kind of petrified wood composite water-proof floor, fundamentally solves above mentioned problem, It has the advantages that preparation technology is simple, preparation cost is low, service life is long.
To achieve the above object, the utility model provides following technical scheme:The petrified wood waterproof laminate floor, including Substrate layer, the surface layer for being pasted onto substrate layer both sides, are characterized in that:Pass through PUR glue or poly- between the substrate layer and surface layer Urethane glue, substrate layer are that substrate layer is closed in mineral matter modeling, and it is hollow or solid construction that substrate layer is closed in mineral matter modeling;One surface layer For solid wood dash board layer, solid wood dash board layer is made up of wood peel or cork skin, and wood wax oil is coated with solid wood dash board layer;Another face Layer is elastic cord breaker, drainage is provided with elastic cord breaker, elastic cord breaker is by oak bark cork or rubber or plastics or rubber Plastic composite materials are made, and wood wax oil is applied on elastic cord breaker;Solid wood dash board thickness degree is 0.3 ~ 5mm, elastic cord breaker thickness For 0.3 ~ 8mm, elastic cord breaker edge is less than 2 ~ 20mm of base material.
The beneficial effects of the utility model:With mineral matter powder(Powdered whiting), PVC, recyclable plastics is prepare base material Primary raw material, be prepared for the inert base with high rigidity(Core), it will not absorb moisture and will not expand or shrink, keep away Exempt from traditional floor " bulge " phenomenon caused due to water logging.Without using coupling agent(Coupling agent has low toxicity), using nanoscale Powdered whiting(Specific surface area is big)Skin effect improve filling powdered whiting, powder of straw(Wood powder)With gathering for PVC With joint efforts, the effect of coupling agent is substituted.
Filling powdered whiting plays increase product strength, avoids the deformation quantity to expand with heat and contract with cold, dimensionally stable, reduces simultaneously Cost is prepared, while adds a certain amount of calcium-zinc composite stabilizing agent or rare earth composite stabilizer, in whole formula material uniformly It is scattered, due to identical metal ion be present, the compatibility of wood chip, plastics and powdered whiting can be improved.And the straw filled Stalk powder or wood powder can increase toughness of products and mitigate product weight.And use hollow structure, then it can further reduce weight and preparation Cost.
Using irreversible environment-friendlyadhesive adhesive(Such as PUR glue or two-component polyurethane adhesive YX4137 or YX4238)Paste 0.3 ~ 5mm Wood peel, environment-friendlyadhesive adhesive property is stable, is not afraid of long-time water logging.Below the base material of petrified wood waterproof laminate floor paste 0.3 ~ 8mm corks skin or other flexible materials for not being afraid of bubble.Elastic cord breaker uses wood chip structure on chip, inside material Leave space, outside by haze tallow oil seal, the air in space can be used for heat conduction, noise and vibration dampening, springiness, on floor Someone can play cushioning effect when trampling, and avoid deformation quantity is excessive from causing floor deformation.Cushion outer rim is adopted relative to substrate layer With cissing structure, total cissing is away from for 2 ~ 20mm, and after the completion of laying, flooring surface forms the drainage channel of matrix form.Solid wood table Flaggy is by repeatedly coating or soaks wood wax oil, the microcellular structure of haze tallow oil saturated plank, the wearing layer of waterproof is formed on surface, It is not only moisture resistance, moreover it is possible to which that enough confficients of static friction are provided.Will certain angle can be also set between drainage and horizontal plane, made wherein Ponding flowed under gravity to single direction, and then arrange to specified total drainage channel, avoid due to long-time ponding The bacteria breed of generation.
In preparation method, first put into polyvinyl chloride and compound stabilizer is heated to 50 ~ 80 DEG C of 10 ~ 20min of mixing, make Compound stabilizer is dispersed in principal component polyvinyl chloride.Then stearic acid, haloflex, esters of acrylic acid are put into successively The processing aids such as copolymer, Tissuemat E, then put into nanoscale powdered whiting and be continuously heating to 90 ~ 100 DEG C so that nanometer Level powdered whiting is dispersed in material, and carries out pre-reaction, is finally put into powdered whiting, paraffin and polyvinyl chloride and is given up Material be thoroughly mixed 10 ~ 20min so that the component being eventually adding be wrapped in before component outside, after be warming up to 120 ~ 130 DEG C Remove the moisture impurity in material continue to stir 10min ~ 30min to water content be 4 ~ 9wt%, it is affine between each component to improve Degree.Using the method for progressively heating up and feeding intake, material is progressively subjected to pre-reaction, avoids the generation of other side reactions, while by Different in the water content of each component, a point temperature range adds in batches, is advantageous to the overall moisture of control.
In summary, the substrate layer of the utility model petrified wood waterproof laminate floor, elastic cord breaker and solid wood dash board layer Using hydrophobic(Inertia)Prepared by material, can be in the environment of moist and dry conversion repeatedly(Such as bathroom)Using without occurring Deformation, has effectively expanded the use range on floor, has overcome the drawbacks of existing floor is not moisture resistance, even if being chronically at water logging environment Under still ensure that dimensionally stable is indeformable, while have both the thermal conductive resin of solid wooden floor board, in geothermal heating heat conduction be beneficial to well Energy-conservation.
Brief description of the drawings
Fig. 1 is the isometric side structure schematic view on the one of floor of the utility model;
Fig. 2 is Fig. 1 overlooking the structure diagram;
Fig. 3 is Fig. 2 cross section structure diagram.
Description of reference numerals:1 elastic cord breaker, 2 substrate layers, 3 hollow structures, 4 solid wood dash board layers, 5 drainage, 6 Tenons Structure, 7 cissing structures.
Embodiment
Below in conjunction with Fig. 1 ~ 3, content of the present utility model is described in detail by specific embodiment.
Embodiment 1
The petrified wood waterproof laminate floor, including substrate layer 2, the surface layer for being pasted onto substrate layer both sides, between adjacent floor Spliced by joinery and its construction 6.Pasted between substrate layer and surface layer by PUR glue or polyurethane adhesive, substrate layer is that mineral matter modeling is closed Substrate layer(Density is 0.7 ~ 2.2g/cm3), it is longitudinally through hollow structure 3 or solid construction that substrate layer is closed in mineral matter modeling, in Hollow structure is the water channel 3 of insertion substrate layer.One surface layer is solid wood dash board layer 4, and plate face size is equal with substrate layer abutted surface, real Outer surface of wood flaggy is made up of wood peel or cork skin, and wood wax oil is coated with solid wood dash board layer.Another surface layer is elastic cord breaker 1, be provided with the drainage 5 on substrate layer on elastic cord breaker, drainage between elastic cord breaker and substrate layer, and Elastic cord breaker is covered in drainage, is only exposed drainage end.Elastic cord breaker is by oak bark cork, rubber, plastics Or composite rubber-plastic material is made, the wood wax oil that can play waterproof action is applied on elastic cord breaker.Solid wood dash board thickness degree is 0.3 ~ 5mm, elastic cord breaker thickness are 0.3 ~ 8mm, and elastic cord breaker uses cissing structure, and the edge can use unilateral cissing(This reality Apply example and use which), also can both sides cissing, total cissing amount is 2 ~ 20mm.
Wherein, substrate layer is made up of the raw material of following weight:SG-5 type polyvinyl chloride(PVC)25.0kg, calcium zinc Compound stabilizer 8.0kg, stearic acid 3.0kg, toughness reinforcing plasticizer haloflex(CPE)1.0kg, acrylic acid esters co-polymer (ACR)2.2kg, Tissuemat E(PE waxes)15 ~ 30 μm of 3.0kg, granularity 5 ~ 90nm powdered whitings 5.0kg, granularity heavy carbonic acid Calcium 70.5kg, semi-refined paraffin wax 3.0kg.
Wherein, the selection of polyvinyl chloride according to《The universal Corvic standard GB/T/T 5761- of suspension method 2006》The SG-4 types or SG-5 types or SG-7 types or SG-8 type PVC of preparation, the PVC of different model is mainly degree of polymerization difference. The SG-4 types degree of polymerization 1200, is mainly used in film, flexible pipe and artificial leather;The SG-5 types degree of polymerization 1000, it is mainly used in section bar, tubing life Production;The SG-7 types degree of polymerization 800, the SG-8 types degree of polymerization 700, the degree of polymerization is relatively low, it is easier to processes, is used for producing sheet material and injection Pipe fitting.SG-4 types or SG-5 types are used in usual prepare, SG-7 types or SG-8 types are used when preparing fretting map base material.
To produce 910 × 95 × 15mm bathroom floor embodiments, following steps are specifically included:
Step 1)The pretreatment of substrate layer raw material:SG-5 types are put into successively into the hot cold mixing machines of JZRL500/1000 to gather Vinyl chloride 25.0kg, calcium-zinc composite stabilizing agent 8.0kg Hybrid Heatings put into stearic acid to 50 ~ 80 DEG C of 10 ~ 20min of mixing 3.0kg, haloflex 1.0kg, acrylic acid esters co-polymer 2.2kg, Tissuemat E 3.0kg and 5 ~ 90nm powdered whiting 5.0kg, 90 ~ 100 DEG C are continuously heating to, put into 15 ~ 30 μm of granularity(It is roughly equal to 600 mesh)Powdered whiting 70.5kg, semi-refined stone Wax 3.0kg and reclaimed materials are warming up to 120 ~ 130 DEG C after being thoroughly mixed, 10min ~ 30min is stirred, by the thing after combination drying Material is transferred to cooling pan and naturally cools to 30 ~ 50 DEG C;Obtain 4 ~ 9wt% of water content(Moisture subtracts due to the evaporation in whipping process It is few)Base material material;
Step 2)The preparation of substrate layer:The base material material cooled down is put into 65/132 extruder extrusion, draws machine travel Pass through mould molding;Product approval is set to make base material the sizing wide 100 ± 2mm of base material, 10.2 ± 0.4mm of thickness by Vacuum shaping platform; Cut off by cutting machine by 915mm ± 3mm, produce the base material blank of fixed length fixed width;
Step 3)The preparation of surface layer:Thickness is determined to base material blank upper and lower surface sanding and obtains 10mm ± 0.1mm base Material, 2.0mm pineapple lattice wood peel is cut by design size, cuts long 930mm × wide 105mm × thick 3mm's by design size Cork skin, the outward flange of cork skin are less than 2 ~ 20mm of substrate layer, played a role in the drainage;With irreversible PUR glue on glue spreader Or double-component environmental-protection polyurethane glue or the special-purpose aqueous glue of one-component paste pineapple lattice wood peel in base material one side, are pasted in another side The cork skin cut;Unnecessary wood skin side is cut with cut-to-size saw, is latched by floor machine or the groove of flat button, tenon is processed, produced Ground boards half-finished product.The chase mortise that flat button when " people " font is mated formation is done when bathroom floor is processed as the right tenon of left groove and the left tenon of right groove.
Step 4)The surface treatment of surface layer:Wood peel with sander floor surface of semi-finished(Wood peel and cork skin) Polishing;The upper high hard wood wax oil of roller coating production line roller coat Qie Ruixi boards or manual sassafras apply wood wax oil or soaked in wood wax oil, from So sassafras falls the wood wax oil of excess surface after dry 20min ~ 30min, and natural drying or drying box polish after drying, and repeat two to three Time;Product inspection, packaging are carried out after being completely dried.
Embodiment 2
To improve heat-insulated sheet material, insulation, sound insulation function(During mainly as wallboard), on the basis of embodiment 1 by Foaming agent MS-206 5.0kg, foaming agent MS-107 10.0kg, foaming control agent K400 75.0kg are added in substrate material, can It is made essentially identical with raw sheet Wood Traits, but the fretting map base material that density is smaller.
Embodiment 3
, in use, to improve the hygroscopicity of material, while the averag density of sheet material is reduced when as wallboard, can also implemented 15 ~ 30 μm of powdered whitings of granularity of equivalent are substituted on the basis of example 1 or 2 using powder of straw or 3.0 ~ 40.0kg of wood powder.

Claims (1)

1. a kind of petrified wood waterproof laminate floor, including substrate layer, the surface layer for being pasted onto substrate layer both sides, it is characterised in that:Institute State and pasted between substrate layer and surface layer by PUR glue or polyurethane adhesive, substrate layer is that substrate layer is closed in mineral matter modeling, and mineral matter modeling is closed Substrate layer is hollow or solid construction;One surface layer is solid wood dash board layer, and solid wood dash board layer is made up of wood peel or cork skin, real Wood wax oil is coated with outer surface of wood flaggy;Another surface layer is elastic cord breaker, and drainage, elastic buffer are provided with elastic cord breaker Layer is made up of oak bark cork or rubber or plastics or composite rubber-plastic material, and wood wax oil is applied on elastic cord breaker;Solid wood dash board Thickness degree is 0.3 ~ 5mm, and elastic cord breaker thickness is 0.3 ~ 8mm, and elastic cord breaker edge is less than 2 ~ 20mm of base material.
CN201720364205.7U 2017-04-10 2017-04-10 Petrified wood waterproof laminate floor Expired - Fee Related CN206636117U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720364205.7U CN206636117U (en) 2017-04-10 2017-04-10 Petrified wood waterproof laminate floor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720364205.7U CN206636117U (en) 2017-04-10 2017-04-10 Petrified wood waterproof laminate floor

Publications (1)

Publication Number Publication Date
CN206636117U true CN206636117U (en) 2017-11-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109339398A (en) * 2018-11-19 2019-02-15 龙岩市锐美家装饰材料有限公司 Preparation method of the super scratch resistance without aldehyde PVC composite silencing floor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109339398A (en) * 2018-11-19 2019-02-15 龙岩市锐美家装饰材料有限公司 Preparation method of the super scratch resistance without aldehyde PVC composite silencing floor

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171114

Termination date: 20200410