CN206633387U - A kind of film production calibrator - Google Patents
A kind of film production calibrator Download PDFInfo
- Publication number
- CN206633387U CN206633387U CN201720191498.3U CN201720191498U CN206633387U CN 206633387 U CN206633387 U CN 206633387U CN 201720191498 U CN201720191498 U CN 201720191498U CN 206633387 U CN206633387 U CN 206633387U
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- deflector roll
- frame
- aluminium deflector
- detector
- rotating shaft
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Abstract
The utility model discloses a kind of film production calibrator, belong to membrane production equipment technical field, including frame, also include extruding steel rider, squeezing roller and switch board, the first aluminium deflector roll is installed on the left of extruding steel rider, second aluminium deflector roll, 3rd aluminium deflector roll, frame left side wall offers upper guide groove and lower guide channel, machine frame inside front end is connected with first rotating shaft and the second rotating shaft, first rotating shaft and the second rotating shaft are connected with driving wheel, conveyer belt is arranged between driving wheel, detector is connected with conveyer belt, machine frame inside front end is provided with servomotor, servo motor output shaft is connected with decelerator, decelerator output end is connected with driving gear, driving gear engages with driven gear, the 4th aluminium deflector roll is installed on the left of frame.The utility model can realize online real-time thickness measuring, significantly shorten start debug time, improve production efficiency, save human and material resources, it is ensured that the film thickness of production is uniform.
Description
Technical field
The utility model belongs to membrane production equipment technical field, and in particular to a kind of film production calibrator.
Background technology
In the every field of human lives, breathable films contain the inorganics filled thing of the ultra-fine density of large scale, through excessively stream
After prolonging the processing of micro-embossed drawing process, micropore is formed, the density of micropore distribution is big so that breathable films have higher moisture-inhibiting
Amount, a ventilation body are a kind of new materials developed rapidly in the world without leak fluid, referred to as the film that can be breathed,
It is widely used in the every field of the mankind because it has ventilative and fluid-tight characteristic.Such as personal care field, textile clothing
The field such as field, medicine and hygiene fieldses, agriculture field, packaging for foodstuff and other building, packaging, outdoor equipments.
When producing breathable films, the film of extruder extrusion wants stretched processing, is allowed to thin and arrives certain degree ability
Meet the requirement of client and consumer.Before extruder production, technical staff will be debugged to machinery equipment, and the film of extrusion is entered
Row thickness is tested, and is then debugged again, re-test, and until reaching technological requirement, this process needs two those skilled in the art
About expending the time of 4 hours could complete, not only low production efficiency, also waste of manpower, material resources.In production process, because machine
The a variety of causes such as device equipment, raw material, can not ensure that the film thickness of extrusion is relatively stable, and the thickness of the extensibility of film and film have it is close
The relation cut, film is thicker, and its extensibility is lower, on the contrary then higher, can not a method guarantee drawing if the non-uniform film thickness of extrusion
The thickness of film after stretching is uniform.But in present film production, equipment that typically no more films monitor in real time causes film
Uneven thickness, influence product quality.
Utility model content
The purpose of the utility model is：A kind of film production calibrator is aimed to provide, online real-time thickness measuring can be realized, greatly
Width shortens start debug time, improves production efficiency, saves human and material resources, it is ensured that the film thickness of production is uniform.
To realize above-mentioned technical purpose, the technical solution adopted in the utility model is as follows：
A kind of film production calibrator, including frame, in addition to extruding steel rider, squeezing roller and switch board, it is described to squeeze
Compressed steel roller is located on the left of squeezing roller, and the first aluminium deflector roll, the first aluminium deflector roll lower left are provided with the left of the extruding steel rider
Second aluminium deflector roll is installed, the second aluminium deflector roll upper left side is provided with the 3rd aluminium deflector roll, and the frame is located at the 3rd aluminium deflector roll
Left side, the frame left side wall upper end offer upper guide groove, and the frame left side wall lower end offers lower guide channel, in the frame
Portion front end is connected with first rotating shaft, and the first rotating shaft upper and lower ends are respectively connected with driving wheel, connected in the middle part of the first rotating shaft
There is driven gear, the machine frame inside rear end is connected with the second rotating shaft, and the second rotating shaft upper and lower ends are respectively connected with driven pulley,
Upper conveyor belt is arranged between the driving wheel and driven pulley of the upper end, detector is connected with the upper conveyor belt, it is described
Upper detector upper end is fastened in upper guide groove, lower conveyor belt is arranged between the driving wheel and driven pulley of the lower end, under described
Lower detector is connected with conveyer belt with upper detector correspondence position, the lower detector lower end is fastened in lower guide channel, described
Machine frame inside front end is provided with servomotor, and control connecting line, the control are connected between the switch board and servomotor
Cabinet is electrically connected with by control connecting line and servomotor, and the servo motor output shaft is connected with decelerator, the decelerator
Output end is connected with driving gear, and the driving gear engages with driven gear, and the 4th aluminium deflector roll is provided with the left of the frame,
The 4th aluminium deflector roll and the 3rd aluminium deflector roll are located at the same horizontal position.
Using the utility model of the technical program, in use, switch board controls automatic die extrusion film, film successively around
Extruding steel rider, squeezing roller, the first aluminium deflector roll, the second aluminium deflector roll, the 3rd aluminium deflector roll are crossed, then film is from upper detector and lower inspection
Gap between gauge head is passed through, and then film enters the tensioning system of process below around the 4th aluminium deflector roll, and switch board, which starts, to be watched
Motor is taken, servomotor passes to power driving gear successively and driven gear reaches first rotating shaft, and first rotating shaft passes through master
Driving wheel and driven pulley drive upper conveyor belt and lower conveyor belt to rotate, and upper detector is synchronized with the movement with lower detector in frame,
The rotating of servomotor is controlled by switch board, you can detector and lower detector follow between the front and back end of frame in realization
Ring is moved, and upper detector is detected in real time with lower detector to the thickness of film, and in real time returns to the data for detecting gained
To switch board, controller in switch board determines whether film meets the requirements by the analysis to data, and according to result to squeezing
The automatic die for going out system is made adjustment.Such structure design, can realize online real-time thickness measuring, significantly shorten start debugging
Time, production efficiency is improved, save human and material resources, it is ensured that the film thickness of production is uniform.
Further limit, the driving wheel and driven pulley are synchronous pulley, and the upper conveyor belt and lower conveyor belt are
Timing belt.Such structure design, compact-sized, stable transmission, tensile strength are high.
Further limit, the driving gear and driven gear are helical gears.Such structure design, carrying
Ability is strong, stable drive, and noise is small.
Further limit, the distance between the upper detector and lower detector size are 10mm.Such structure design,
Testing result is more accurate.
Further limit, the frame upper table surface rear end is provided with warning light.Such structure design, when working abnormal
Can and alarm, improve security.
Brief description of the drawings
The utility model can be further illustrated by the nonlimiting examples that accompanying drawing provides；
Fig. 1 is a kind of structural representation of film production calibrator embodiment of the utility model；
Fig. 2 is the structural representation of machine frame inside in a kind of film production calibrator embodiment of the utility model；
Fig. 3 is a kind of operation principle schematic diagram of film production calibrator embodiment of the utility model；
Main element symbol description is as follows：
Automatic die 1, extruding steel rider 2, squeezing roller 3, the first aluminium deflector roll 4, the second aluminium deflector roll 5, the 3rd aluminium deflector roll 6, the
Four aluminium deflector rolls 7, frame 8, first rotating shaft 81, the second rotating shaft 82, driving wheel 83, driven pulley 84, upper conveyor belt 85, lower conveyor belt
86th, servomotor 87, accelerator 88, driving gear 89, driven gear 810, warning light 9, upper guide groove 10, upper detector 11, under
Guide groove 12, lower detector 13, film 14, switch board 15, control connecting line 16, tensioning system 17.
Embodiment
In order that the utility model may be better understood in those skilled in the art, it is right with reference to the accompanying drawings and examples
Technical solutions of the utility model further illustrate.
As depicted in figs. 1 and 2, a kind of film production calibrator of the present utility model, including frame 8, in addition to extruding
Steel rider 2, squeezing roller 3 and switch board 15, extruding steel rider 2 are located at the left side of squeezing roller 3, and the left side of extruding steel rider 2 is provided with first
Aluminium deflector roll 4, the lower left of the first aluminium deflector roll 4 are provided with the second aluminium deflector roll 5, and the upper left side of the second aluminium deflector roll 5 is provided with the 3rd aluminium deflector roll
6, frame 8 is located at the left side of the 3rd aluminium deflector roll 6, and the left side wall upper end of frame 8 offers upper guide groove 10, and the left side wall lower end of frame 8 opens up
There is lower guide channel 12, the interior forward end of frame 8 is connected with first rotating shaft 81, and the upper and lower ends of first rotating shaft 81 are respectively connected with driving wheel 83,
The middle part of first rotating shaft 81 is connected with driven gear 810, and the Internal back end of frame 8 is connected with the second rotating shaft 82, and the second rotating shaft is about 82
Both ends are respectively connected with driven pulley 84, and upper conveyor belt 85, upper conveyor belt 85 are arranged between the driving wheel 83 and driven pulley 84 of upper end
On be connected with detector 11, the upper upper end of detector 11 is fastened in upper guide groove 10, the driving wheel 83 and driven pulley 84 of lower end it
Between be arranged with lower conveyor belt 86, be connected with lower detector 13, lower detector with the upper correspondence position of detector 11 on lower conveyor belt 86
13 lower ends are fastened in lower guide channel 12, and the interior forward end of frame 8 is provided with servomotor 87, between switch board 15 and servomotor 87
Control connecting line 16 is connected with, switch board 15 is electrically connected with by control connecting line 16 and servomotor 87, and servomotor 87 is defeated
Shaft is connected with decelerator 88, and the output end of decelerator 88 is connected with driving gear 89, and driving gear 89 is nibbled with driven gear 810
Close, the left side of frame 8 is provided with the 4th aluminium deflector roll 7, and the 4th aluminium deflector roll 7 and the 3rd aluminium deflector roll 6 are located at the same horizontal position.
In the present embodiment, in use, switch board 15 controls the extrusion film 14 of automatic die 1, film 14 is successively around extruding
Steel rider 2, squeezing roller 3, the first aluminium deflector roll 4, the second aluminium deflector roll 5, the 3rd aluminium deflector roll 6, then film 14 from upper detector 11 with
Gap between lower detector 13 passes through, and then film 14 enters the tensioning system 17 of process below, control around the 4th aluminium deflector roll 7
Cabinet 15 processed starts servomotor 87, and servomotor 87 passes to power driving gear 89 successively and driven gear 810 reaches the
One rotating shaft 81, first rotating shaft 81 drive upper conveyor belt 85 and lower conveyor belt 86 to rotate by driving wheel 83 and driven pulley 84, upper inspection
Gauge head 11 is synchronized with the movement with lower detector 13 in frame 8, and the rotating of servomotor 87 is controlled by switch board 15, you can
Detector 11 and lower detector 13 shuttling movement between the front and back end of frame 8 in realization, as shown in figure 3, hollow arrow in figure
Direction represents the direction of motion of upper detector 11 and lower detector 13, and solid arrow direction represents the direction of motion of film 14, empty
Line represents the movement locus of upper detector 11 and lower detector 13, thickness of the so upper detector 11 with lower detector 13 to film 14
Degree is detected in real time, and the data obtained by detecting in real time return to switch board 15, and it is right that the controller in switch board 15 passes through
The analysis of data, determines whether film 14 meets the requirements, and the automatic die 1 of extrusion system is made adjustment according to result.This
The structure design of sample, online real-time thickness measuring can be realized, significantly shortening start debug time, raising production efficiency, saving manpower,
Material resources, it is ensured that the film thickness of production is uniform.
It is preferred that driving wheel 83 and driven pulley 84 are synchronous pulley, upper conveyor belt 85 and lower conveyor belt 86 are timing belt.
Such structure design, compact-sized, stable transmission, tensile strength are high.In fact, can also specifically it consider as the case may be
Other kinds of drive.
It is preferred that driving gear 89 and driven gear 810 are helical gears.Such structure design, bearing capacity
By force, stable drive, noise are small.In fact, driving gear 89 and driven gear 810 can also be specifically considered as the case may be
Species.
It is preferred that upper the distance between detector 11 and lower detector 13 size is 10mm.Such structure design, detection knot
Fruit is more accurate.In fact, the distance between upper detector 11 and lower detector 13 can also be specifically considered as the case may be
Size.
It is preferred that the upper table surface rear end of frame 8 is provided with warning light 9.Such structure design, can be timely when working abnormal
Alarm, improve security.In fact, it can also specifically consider to improve the mode of security as the case may be.
A kind of film production provided by the utility model is described in detail with calibrator above.Specific embodiment
Illustrate that being only intended to help understands method and its core concept of the present utility model.It should be pointed out that for the general of the art
For logical technical staff, on the premise of the utility model principle is not departed from, some improvement can also be carried out to the utility model
And modification, these are improved and modification is also fallen into the protection domain of the utility model claims.
Claims (5)
1. a kind of film production calibrator, including frame (8), it is characterised in that：Also include extruding steel rider (2), squeezing roller
(3) it is located at switch board (15), the extruding steel rider (2) on the left of squeezing roller (3), is provided with the left of the extruding steel rider (2)
First aluminium deflector roll (4), the first aluminium deflector roll (4) lower left are provided with the second aluminium deflector roll (5), and the second aluminium deflector roll (5) is left
Top is provided with the 3rd aluminium deflector roll (6), and the frame (8) is located on the left of the 3rd aluminium deflector roll (6), on frame (8) left side wall
End offers upper guide groove (10), and frame (8) the left side wall lower end offers lower guide channel (12), frame (8) interior forward end
First rotating shaft (81) is connected with, first rotating shaft (81) upper and lower ends are respectively connected with driving wheel (83), the first rotating shaft
(81) middle part is connected with driven gear (810), and frame (8) Internal back end is connected with the second rotating shaft (82), described second turn
Axle (82) upper and lower ends are respectively connected with driven pulley (84), are arranged between the driving wheel (83) and driven pulley (84) of the upper end
Conveyer belt (85), detector (11) is connected with the upper conveyor belt (85), upper detector (11) upper end is fastened on
In guide groove (10), lower conveyor belt (86), the lower transmission are arranged between the driving wheel (83) and driven pulley (84) of the lower end
Lower detector (13) is connected with upper detector (11) correspondence position on band (86), lower detector (13) lower end is fastened on down
In guide groove (12), frame (8) interior forward end is provided with servomotor (87), the switch board (15) and servomotor (87)
Between be connected with control connecting line (16), the switch board (15) is electrically connected by control connecting line (16) and servomotor (87)
Connect, servomotor (87) output shaft is connected with decelerator (88), and decelerator (88) output end is connected with driving gear
(89), the driving gear (89) is engaged with driven gear (810), and the 4th aluminium deflector roll (7) is provided with the left of the frame (8),
The 4th aluminium deflector roll (7) is located at the same horizontal position with the 3rd aluminium deflector roll (6).
A kind of 2. film production calibrator according to claim 1, it is characterised in that：The driving wheel (83) and driven
It is synchronous pulley to take turns (84), and the upper conveyor belt (85) and lower conveyor belt (86) are timing belt.
A kind of 3. film production calibrator according to claim 2, it is characterised in that：The driving gear (89) and from
Moving gear (810) is helical gears.
A kind of 4. film production calibrator according to claim 3, it is characterised in that：The upper detector (11) is with
The distance between detector (13) size is 10mm.
A kind of 5. film production calibrator according to claim 4, it is characterised in that：Behind frame (8) upper surface
End is provided with warning light (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720191498.3U CN206633387U (en) | 2017-03-01 | 2017-03-01 | A kind of film production calibrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720191498.3U CN206633387U (en) | 2017-03-01 | 2017-03-01 | A kind of film production calibrator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206633387U true CN206633387U (en) | 2017-11-14 |
Family
ID=60252054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720191498.3U Active CN206633387U (en) | 2017-03-01 | 2017-03-01 | A kind of film production calibrator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206633387U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108716882A (en) * | 2018-05-10 | 2018-10-30 | 南安市创培电子科技有限公司 | A kind of maintenance conditions equipment of coating machine |
| CN110285776A (en) * | 2019-07-23 | 2019-09-27 | 钛科优控(江苏)工业科技有限公司 | A kind of X-ray type thickness measuring system and its test method |
| CN110626842A (en) * | 2019-09-06 | 2019-12-31 | 惠州锂威新能源科技有限公司 | Fool-proof system for preventing aluminum film mixing errors and using method thereof |
| CN112097715A (en) * | 2020-09-03 | 2020-12-18 | 南京贝迪电子有限公司 | LCP film thickness detection device |
-
2017
- 2017-03-01 CN CN201720191498.3U patent/CN206633387U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108716882A (en) * | 2018-05-10 | 2018-10-30 | 南安市创培电子科技有限公司 | A kind of maintenance conditions equipment of coating machine |
| CN110285776A (en) * | 2019-07-23 | 2019-09-27 | 钛科优控(江苏)工业科技有限公司 | A kind of X-ray type thickness measuring system and its test method |
| CN110626842A (en) * | 2019-09-06 | 2019-12-31 | 惠州锂威新能源科技有限公司 | Fool-proof system for preventing aluminum film mixing errors and using method thereof |
| CN112097715A (en) * | 2020-09-03 | 2020-12-18 | 南京贝迪电子有限公司 | LCP film thickness detection device |
| CN112097715B (en) * | 2020-09-03 | 2021-07-06 | 南京贝迪新材料科技股份有限公司 | LCP film thickness detection device |
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