CN206633024U - A seven-station stamping manipulator automatic loading and unloading equipment - Google Patents
A seven-station stamping manipulator automatic loading and unloading equipment Download PDFInfo
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Description
技术领域technical field
本实用新型涉及机械手技术领域,尤其涉及一种七工位冲压机械手自动上下料设备。The utility model relates to the technical field of manipulators, in particular to a seven-station stamping manipulator automatic loading and unloading equipment.
背景技术Background technique
据调查,全国工人工资保持20%以上的年增长率,令企业不堪重负,当下年轻工人普遍具有强烈优越感,无意从事体力劳动,生产企业未来将一人难求,配置机械手实现自动化生产为必经之路,生产企业早座自动化部署占据未来市场先机,保持竞争力。采用机械手代替人工,可实现大幅度减少人工需求,降低用人成本,提升企业利润。同时避免工伤事故发生,避免企业风险,机械手可以不间断工作,提高生产效率,自动化生产可以减少人工操作误差,保障产品品质。According to the survey, the wages of workers across the country maintain an annual growth rate of more than 20%, which makes enterprises overwhelmed. At present, young workers generally have a strong sense of superiority and have no intention of engaging in manual labor. Manufacturing companies will find it difficult to find one person in the future. It is necessary to configure manipulators to realize automated production. On the road, production enterprises can deploy automation early to seize future market opportunities and maintain competitiveness. The use of manipulators instead of labor can greatly reduce labor requirements, reduce labor costs, and increase corporate profits. At the same time, to avoid industrial accidents and corporate risks, the manipulator can work without interruption to improve production efficiency, and automated production can reduce manual operation errors and ensure product quality.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足而提供一种七工位冲压机械手自动上下料设备,该七工位冲压机械手自动上下料设备设计新颖、结构紧凑,速度快、效率高、精度高、自动化程度高、噪音小。The purpose of this utility model is to provide a seven-station stamping manipulator automatic loading and unloading equipment for the deficiencies of the prior art. The seven-station stamping manipulator automatic loading and unloading equipment is novel in design, compact in structure, fast in speed, high in efficiency and high in precision. , high degree of automation, low noise.
为达到上述目的,本实用新型通过以下技术方案来实现。In order to achieve the above object, the utility model is realized through the following technical solutions.
一种七工位冲压机械手自动上下料设备,包括有机架,机架上端装设有水平移动机构,水平移动机构上端装设有至少七个呈直线陈列的上下料机械手,上下料机械手的下方装设有对应的并装设于机架上端的翻转机构;A seven-station stamping manipulator automatic loading and unloading equipment, including a frame, the upper end of the frame is equipped with a horizontal movement mechanism, and the upper end of the horizontal movement mechanism is equipped with at least seven loading and unloading manipulators arranged in a straight line. Equipped with a corresponding turning mechanism installed on the upper end of the frame;
水平移动机构包括有装设于机架上端的并呈Y轴轴向布置的Y轴滑轨及Y轴直齿条,Y轴滑轨对应的Y轴滑块上端装设有前后移动底板,前后移动底板上端装设有呈X轴轴向布置的X轴滑轨及X轴齿条,X轴滑轨对应的X轴滑块上端装设有呈X轴轴向布置的直线方通;The horizontal movement mechanism includes a Y-axis slide rail and a Y-axis spur rack installed on the upper end of the frame and arranged in the Y-axis axial direction. The upper end of the mobile base plate is equipped with an X-axis slide rail and an X-axis rack arranged in the X-axis axial direction, and the upper end of the X-axis slider corresponding to the X-axis slide rail is equipped with a linear square channel arranged in the X-axis axial direction;
上下料机械手呈Y轴轴向布布置装设于直线方通上端,上下料机械手包括有装设于直线方通上端的并呈X轴轴向布置的机械手X轴滑轨及机械手X轴直齿条,机械手X轴滑轨上端装设有机械手X轴滑座,机械手X轴滑座上端装设有呈Z轴轴向布置的机械手Z轴滑轨,机械手Z轴滑轨上端装设有机械手Z轴滑座,机械手Z轴滑座上端装设有呈Y轴轴向布置的机械手臂,机械手臂上端装设机械手产品夹具;The loading and unloading manipulator is arranged on the upper end of the linear square channel in the axial layout of the Y axis. The loading and unloading manipulator includes the X-axis slide rail of the manipulator and the X-axis straight teeth of the manipulator installed on the upper end of the linear square channel and arranged in the X-axis axial direction. The upper end of the X-axis slide rail of the manipulator is equipped with the X-axis slide seat of the manipulator. Axis sliding seat, the upper end of the Z-axis sliding seat of the manipulator is equipped with a mechanical arm arranged in the Y-axis axial direction, and the upper end of the mechanical arm is equipped with a manipulator product fixture;
翻转机构包括有装设于机架上端的并呈X轴轴向布置的翻转X轴滑轨及翻转X轴直齿条,翻转X轴滑轨上端装设有翻转X轴平移滑座,翻转X轴平移滑座上端装设有翻转气缸,翻转气缸上端装设有翻转产品夹具。The overturn mechanism includes a overturn X-axis slide rail and a overturn X-axis spur rack installed on the upper end of the frame and arranged in the X-axis axial direction. The upper end of the shaft translation slide seat is provided with a turning cylinder, and the turning cylinder is equipped with a turning product fixture.
其中,所述前后移动底板上端装设有与所述Y轴直齿条对应匹配的前后移动电机驱动齿轮。Wherein, the front and rear moving base plate is equipped with a front and rear moving motor driving gear correspondingly matched with the Y-axis spur rack.
其中,所述直线方通上端装设有与所述X轴齿条对应匹配的X轴电机驱动齿轮。Wherein, an X-axis motor drive gear corresponding to the X-axis rack is installed on the upper end of the straight-line square channel.
其中,所述机械手X轴滑座上端装设有与所述机械手X轴直齿条对应匹配的机械手X轴电机驱动齿轮。Wherein, the upper end of the X-axis slide seat of the manipulator is equipped with a drive gear of the X-axis motor of the manipulator corresponding to the X-axis spur rack of the manipulator.
其中,所述机械手X轴滑座上端装设有驱动所述机械手Z轴滑座的并呈Z轴轴向布置的电机丝杆驱动组件。Wherein, the upper end of the X-axis slide seat of the manipulator is equipped with a motor screw drive assembly that drives the Z-axis slide seat of the manipulator and is arranged in the Z-axis direction.
其中,翻转X轴平移滑座上端装设有与所述翻转X轴直齿条对应匹配的翻转X轴电机驱动齿轮。Wherein, the upper end of the turning X-axis translation slide seat is equipped with a turning X-axis motor drive gear corresponding to the turning X-axis spur rack.
本实用新型的有益效果为:本实用新型所述的一种七工位冲压机械手自动上下料设备,包括有机架,机架上端装设有水平移动机构,水平移动机构上端装设有至少七个呈直线陈列的上下料机械手,上下料机械手的下方装设有对应的并装设于机架上端的翻转机构;水平移动机构包括有装设于机架上端的并呈Y轴轴向布置的Y轴滑轨及Y轴直齿条,Y轴滑轨对应的Y轴滑块上端装设有前后移动底板,前后移动底板上端装设有呈X轴轴向布置的X轴滑轨及X轴齿条,X轴滑轨对应的滑轨上端装设有呈X轴轴向布置的直线方通;上下料机械手呈Y轴轴向布布置装设于直线方通上端,上下料机械手包括有装设于直线方通上端的并呈X轴轴向布置的机械手X轴滑轨及机械手X轴直齿条,机械手X轴滑轨上端装设有机械手X轴滑座,机械手X轴滑座上端装设有呈Z轴轴向布置的机械手Z轴滑轨,机械手Z轴滑轨上端装设有机械手Z轴滑座,机械手Z轴滑座上端装设有呈Y轴轴向布置的机械手臂,机械手臂上端装设机械手产品夹具;翻转机构包括有装设于机架上端的并呈X轴轴向布置的翻转X轴滑轨及翻转X轴直齿条,翻转X轴滑轨上端装设有翻转X轴平移滑座,翻转X轴平移滑座上端装设有翻转气缸,翻转气缸上端装设有翻转产品夹具。本实用新型具有设计新颖、结构紧凑,速度快、效率高、精度高、自动化程度高、噪音小的优点。The beneficial effects of the utility model are: a seven-station stamping manipulator automatic loading and unloading equipment described in the utility model includes a frame, the upper end of the frame is equipped with a horizontal movement mechanism, and the upper end of the horizontal movement mechanism is equipped with at least seven A loading and unloading manipulator arranged in a straight line, a corresponding turning mechanism installed on the upper end of the frame is installed under the loading and unloading manipulator; the horizontal movement mechanism includes a Y-axis axial arrangement installed on the upper end of the frame The Y-axis slide rail and the Y-axis straight rack, the upper end of the Y-axis slider corresponding to the Y-axis slide rail is equipped with a front and rear moving bottom plate, and the front and rear moving bottom plate is equipped with an X-axis slide rail and an X-axis axially arranged X-axis. The rack, the upper end of the slide rail corresponding to the X-axis slide rail is equipped with a linear square channel arranged in the X-axis axial direction; the loading and unloading manipulator is arranged on the upper end of the linear square channel in the Y-axis axial layout. The X-axis slide rail of the manipulator and the X-axis straight rack of the manipulator are arranged on the upper end of the straight line and arranged in the axial direction of the X-axis. There is a manipulator Z-axis slide rail arranged in the Z-axis axial direction, the upper end of the manipulator Z-axis slide rail is equipped with a manipulator Z-axis slide seat, and the upper end of the manipulator Z-axis slide seat is equipped with a mechanical arm arranged in the Y-axis axial direction. The upper end of the arm is equipped with a manipulator product fixture; the flipping mechanism includes a flipping X-axis slide rail and a flipping X-axis straight rack installed on the upper end of the frame and arranged in the X-axis direction. X-axis translation slide seat, flip The upper end of the X-axis translation slide seat is equipped with a flip cylinder, and the top end of the flip cylinder is equipped with a flip product fixture. The utility model has the advantages of novel design, compact structure, fast speed, high efficiency, high precision, high degree of automation and low noise.
附图说明Description of drawings
下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型水平移动机构的结构示意图;Fig. 2 is the structural representation of the horizontal movement mechanism of the utility model;
图3为本实用新型上下料机械手的结构示意图;Fig. 3 is the structural representation of the utility model loading and unloading manipulator;
图4为本实用新型翻转机构的结构示意图。Fig. 4 is a structural schematic diagram of the turning mechanism of the utility model.
具体实施方式detailed description
下面结合具体的实施方式来对本实用新型进行说明。The utility model will be described below in conjunction with specific embodiments.
如图1-4所示,一种七工位冲压机械手自动上下料设备,包括有机架1,机架1上端装设有水平移动机构2,水平移动机构2上端装设有至少七个呈直线陈列的上下料机械手3,上下料机械手3的下方装设有对应的并装设于机架1上端的翻转机构4;As shown in Figure 1-4, a seven-station stamping robot automatic loading and unloading equipment includes a frame 1, the upper end of the frame 1 is equipped with a horizontal movement mechanism 2, and the upper end of the horizontal movement mechanism 2 is equipped with at least seven The loading and unloading manipulator 3 is arranged in a straight line, and the lower part of the loading and unloading manipulator 3 is equipped with a corresponding turning mechanism 4 installed on the upper end of the frame 1;
水平移动机构2包括有装设于机架1上端的并呈Y轴轴向布置的Y轴滑轨21及Y轴直齿条22,Y轴滑轨21对应的Y轴滑块23上端装设有前后移动底板24,前后移动底板24上端装设有呈X轴轴向布置的X轴滑轨25及X轴齿条26,X轴滑轨25对应的X轴滑块27上端装设有呈X轴轴向布置的直线方通28;The horizontal movement mechanism 2 includes a Y-axis slide rail 21 and a Y-axis spur rack 22 installed on the upper end of the frame 1 and arranged in the Y-axis direction. The Y-axis slider 23 corresponding to the Y-axis slide rail 21 is installed on the upper end There is a front and rear moving base plate 24, the upper end of the front and rear moving base plate 24 is equipped with an X-axis slide rail 25 and an X-axis rack 26 arranged in the axial direction of the X-axis, and the upper end of the X-axis slider 27 corresponding to the X-axis slide rail 25 is equipped with a The linear square channel 28 arranged in the axial direction of the X axis;
上下料机械手3呈Y轴轴向布布置装设于直线方通28上端,上下料机械手3包括有装设于直线方通28上端的并呈X轴轴向布置的机械手X轴滑轨31及机械手X轴直齿条32,机械手X轴滑轨31上端装设有机械手X轴滑座33,机械手X轴滑座33上端装设有呈Z轴轴向布置的机械手Z轴滑轨34,机械手Z轴滑轨34上端装设有机械手Z轴滑座35,机械手Z轴滑座35上端装设有呈Y轴轴向布置的机械手臂36,机械手臂36上端装设机械手产品夹具37;The loading and unloading manipulator 3 is installed on the upper end of the linear square channel 28 in the Y-axis axial arrangement. The loading and unloading manipulator 3 includes a manipulator X-axis slide rail 31 arranged in the X-axis axial direction and arranged on the upper end of the linear square channel 28. The manipulator X-axis straight rack 32, the manipulator X-axis slide rail 31 upper end is equipped with the manipulator X-axis slide seat 33, the manipulator X-axis slide seat 33 upper end is equipped with the manipulator Z-axis slide rail 34 arranged in the Z-axis axial direction, the manipulator The upper end of the Z-axis slide rail 34 is equipped with a manipulator Z-axis slide seat 35, the upper end of the manipulator Z-axis slide seat 35 is equipped with a mechanical arm 36 arranged axially in the Y-axis, and the upper end of the mechanical arm 36 is equipped with a manipulator product fixture 37;
翻转机构4包括有装设于机架1上端的并呈X轴轴向布置的翻转X轴滑轨41及翻转X轴直齿条42,翻转X轴滑轨41上端装设有翻转X轴平移滑座43,翻转X轴平移滑座43上端装设有翻转气缸44,翻转气缸44上端装设有翻转产品夹具45。The overturning mechanism 4 includes an overturning X-axis slide rail 41 and an overturning X-axis spur rack 42 installed on the upper end of the frame 1 and arranged in the axial direction of the X-axis. Sliding seat 43, turning over X-axis translation The upper end of the sliding seat 43 is equipped with an overturning cylinder 44, and the upper end of the overturning cylinder 44 is equipped with an overturning product clamp 45.
进一步的,所述前后移动底板24上端装设有与所述Y轴直齿条22对应匹配的前后移动电机驱动齿轮221。Further, the upper end of the forward and backward moving bottom plate 24 is equipped with a forward and backward moving motor drive gear 221 correspondingly matched with the Y-axis spur rack 22 .
进一步的,所述直线方通28上端装设有与所述X轴齿条26对应匹配的X轴电机驱动齿轮261。Further, an X-axis motor drive gear 261 corresponding to the X-axis rack 26 is installed on the upper end of the linear square channel 28 .
进一步的,所述机械手X轴滑座33上端装设有与所述机械手X轴直齿条32对应匹配的机械手X轴电机驱动齿轮321。Further, the upper end of the manipulator X-axis slide seat 33 is equipped with a manipulator X-axis motor drive gear 321 corresponding to the manipulator X-axis spur rack 32 .
进一步的,所述机械手X轴滑座33上端装设有驱动所述机械手Z轴滑座35的并呈Z轴轴向布置的电机丝杆驱动组件351。Further, the upper end of the X-axis slide seat 33 of the manipulator is equipped with a motor screw drive assembly 351 that drives the Z-axis slide seat 35 of the manipulator and is arranged in the axial direction of the Z-axis.
进一步的,翻转X轴平移滑座43上端装设有与所述翻转X轴直齿条42对应匹配的翻转X轴电机驱动齿轮421。Further, an overturning X-axis motor drive gear 421 corresponding to the overturning X-axis spur rack 42 is installed on the upper end of the overturning X-axis translation slide 43 .
需更进一步的解释,本实用新型采用七个呈直线陈列的上下料机械手3(即7工位冲床机械手)及对应的翻转机构4(即翻转工位),采用气缸和伺服电机结合,垂直升降,水平旋转,水平轴伸缩,还可以做工件旋转,工件翻转等多自由度动作,并可根据冲床高度,送料高度,下料高度自动适应,最大程度满足各种冲压工艺要求;本实用新型的水平方向采用齿轮齿条传动形式,稳定,响应速度快,翻转机构采用气缸动力,使得整体结构简单,轻便,另外,七个上下料机械手3及对应的翻转机构4均独立运动,满足各种生产要求,故本实用新型具有设计新颖、结构紧凑,速度快、效率高、精度高、自动化程度高、噪音小的优点。Further explanation is needed. The utility model adopts seven loading and unloading manipulators 3 (ie, 7-station punching machine manipulator) and corresponding turning mechanism 4 (ie, turning station) arranged in a straight line, and adopts a combination of cylinder and servo motor to vertically lift , horizontal rotation, horizontal axis expansion and contraction, can also perform multi-degree-of-freedom actions such as workpiece rotation and workpiece flipping, and can automatically adapt according to the height of the punch press, feeding height, and blanking height, and can meet various stamping process requirements to the greatest extent; the utility model The horizontal direction adopts rack and pinion transmission, which is stable and fast in response. The turning mechanism adopts cylinder power, which makes the overall structure simple and light. In addition, the seven loading and unloading manipulators 3 and the corresponding turning mechanism 4 move independently to meet various production requirements. Therefore, the utility model has the advantages of novel design, compact structure, fast speed, high efficiency, high precision, high degree of automation and low noise.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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| CN106737765A (en) * | 2017-03-28 | 2017-05-31 | 广东统机器人智能股份有限公司 | A kind of seven station stamping manipulator automatic loading/unloading equipment |
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| CN106737765A (en) * | 2017-03-28 | 2017-05-31 | 广东统机器人智能股份有限公司 | A kind of seven station stamping manipulator automatic loading/unloading equipment |
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