CN206632611U - An automatic assembly machine for keyboard shrapnel - Google Patents
An automatic assembly machine for keyboard shrapnel Download PDFInfo
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- CN206632611U CN206632611U CN201720311377.8U CN201720311377U CN206632611U CN 206632611 U CN206632611 U CN 206632611U CN 201720311377 U CN201720311377 U CN 201720311377U CN 206632611 U CN206632611 U CN 206632611U
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- 230000007246 mechanism Effects 0.000 claims abstract description 159
- 239000000463 material Substances 0.000 claims abstract description 80
- 238000004064 recycling Methods 0.000 claims abstract description 19
- 239000002699 waste material Substances 0.000 claims abstract description 12
- 238000004080 punching Methods 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 37
- 238000009434 installation Methods 0.000 claims description 22
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 8
- 239000012634 fragment Substances 0.000 abstract 6
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 5
- 238000011084 recovery Methods 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型涉及一种键盘弹片自动组装机。The utility model relates to an automatic assembly machine for keyboard shrapnel.
背景技术Background technique
传统对键盘进行安装弹片主要是通过人手来操作的,人手将弹片从弹片料带上摘取下来,然后,人工再将弹片放置到键盘的键位上进行安装,人工安装弹片不但劳动强度大、劳务成本高,还容易压坏弹片,导致产品良品率低,弹片的安装效果差、安装效率低和安装成本高。因此,针对传统的对键盘进行安装弹片的操作方式存在上述问题的不足,本申请人研发一种通过在机台上设置有键盘定位机构、弹片组装机构、弹片料带传送机构、弹片料带上料盘和废料回收机构,弹片料带通过弹片料带上料盘进行供料,其通过在弹片料带传送机构中设置有弹片料带推送机构、弹片定位机构、切弹片机构和弹片传送机构,弹片料带推送机构负责对弹片料带进行传送,弹片定位机构对传送过来的弹片料带进行全自动定位,以方便后续进行切弹片,切弹片机构能全自动进行切弹片,使弹片能自动从弹片料带中脱离,弹片传送机构可将切离后的弹片自动传送到弹片组装机构的下方,而弹片组装机构可自动将弹片组装到键盘的键位上,以方便键盘定位机构将键盘定位好,使得键盘上需要安装弹片的键位能精准地位于弹片组装机构的正下方,确保弹片组装机构能对弹片进行精准、快速组装,其对键盘实现了全自动精准定位,同时,其对弹片实现了集全自动上料、全自动送料、全自动定位、全自动切弹片和全自动组装于一体,其操作过程全自动化,自动化程度高,不但大大降低了劳动强度和劳务成本,还实现了组装精度高,组装效率高和组装效果好,其结构简单,操作方便的键盘弹片自动组装机确属必要。Traditionally, the installation of shrapnel on the keyboard is mainly done by human hands. The shrapnel is removed from the shrapnel material belt by hand, and then the shrapnel is manually placed on the key of the keyboard for installation. Manual installation of the shrapnel is not only labor-intensive, but also The labor cost is high, and it is easy to crush the shrapnel, resulting in low product yield, poor installation effect of the shrapnel, low installation efficiency and high installation cost. Therefore, in view of the shortcomings of the above-mentioned problems in the traditional operation method of installing shrapnel on the keyboard, the applicant has developed a keyboard positioning mechanism, a shrapnel assembly mechanism, a shrapnel material belt transmission mechanism, and a shrapnel material belt on the machine. The material tray and waste recovery mechanism, the shrapnel material belt is fed through the upper material tray of the shrapnel material belt, which is provided with a shrapnel material belt pushing mechanism, a shrapnel positioning mechanism, a shrapnel cutting mechanism and a shrapnel transmission mechanism in the shrapnel material belt transmission mechanism, The shrapnel material belt pushing mechanism is responsible for conveying the shrapnel material belt, and the shrapnel positioning mechanism automatically positions the delivered shrapnel material belt to facilitate subsequent shrapnel cutting. The shrapnel cutting mechanism can automatically cut the shrapnel, so that the shrapnel can be automatically from the The shrapnel is separated from the strip, and the shrapnel transmission mechanism can automatically transfer the cut shrapnel to the bottom of the shrapnel assembly mechanism, and the shrapnel assembly mechanism can automatically assemble the shrapnel to the key position of the keyboard, so that the keyboard positioning mechanism can position the keyboard well. , so that the key position on the keyboard that needs to be installed with shrapnel can be accurately located directly under the shrapnel assembly mechanism, ensuring that the shrapnel assembly mechanism can accurately and quickly assemble the shrapnel, which realizes automatic and precise positioning of the keyboard, and at the same time, it realizes the positioning of the shrapnel It integrates automatic loading, automatic feeding, automatic positioning, automatic shrapnel cutting and automatic assembly. Its operation process is fully automated and the degree of automation is high. It not only greatly reduces labor intensity and labor costs, but also realizes assembly. High precision, high assembly efficiency, good assembly effect, simple structure, and easy-to-operate automatic assembly machine for keyboard shrapnel are necessary.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种通过在弹片料带传送机构设置有弹片料带推送机构、弹片定位机构、切弹片机构和弹片传送机构,弹片料带推送机构负责对弹片料带进行传送,弹片定位机构对传送过来的弹片料带进行全自动定位,以方便后续进行切弹片,切弹片机构能全自动进行切弹片,使弹片能自动从弹片料带中脱离,弹片传送机构可将切离后的弹片自动传送到弹片组装机构的下方,而弹片组装机构可自动将弹片组装到键盘的键位上,以方便键盘定位机构将键盘定位好,使得键盘上需要安装弹片的键位能精准地位于弹片组装机构的正下方,确保弹片组装机构能对弹片进行精准、快速组装,其对键盘实现了全自动精准定位,同时,其对弹片实现了集全自动上料、全自动送料、全自动定位、全自动切弹片和全自动组装于一体,其操作过程全自动化,自动化程度高,不但大大降低了劳动强度和劳务成本,还实现了组装精度高,组装效率高和组装效果好,其结构简单,操作方便的键盘弹片自动组装机。本实用新型是通过以下技术方案来实现的:The technical problem to be solved by the utility model is to provide a shrapnel material belt pushing mechanism, a shrapnel positioning mechanism, a shrapnel cutting mechanism and a shrapnel transmission mechanism on the shrapnel material belt transmission mechanism. Transmission, the shrapnel positioning mechanism automatically positions the shrapnel material belt delivered to facilitate the subsequent cutting of the shrapnel. The shrapnel cutting mechanism can automatically cut the shrapnel so that the shrapnel can be automatically separated from the shrapnel material belt. The shrapnel transmission mechanism can The shrapnel after cutting is automatically sent to the bottom of the shrapnel assembly mechanism, and the shrapnel assembly mechanism can automatically assemble the shrapnel to the key position of the keyboard, so that the keyboard positioning mechanism can position the keyboard well, so that the keys that need to be installed with the shrapnel can be installed on the keyboard. It is precisely located directly under the shrapnel assembly mechanism to ensure that the shrapnel assembly mechanism can accurately and quickly assemble the shrapnel. It realizes fully automatic and precise positioning of the keyboard. At the same time, it realizes fully automatic loading, automatic feeding, Fully automatic positioning, fully automatic shrapnel cutting and fully automatic assembly are integrated. The operation process is fully automated and the degree of automation is high. It not only greatly reduces labor intensity and labor costs, but also achieves high assembly accuracy, high assembly efficiency and good assembly effect. The utility model is an automatic assembly machine for keyboard shrapnel with simple structure and convenient operation. The utility model is achieved through the following technical solutions:
一种键盘弹片自动组装机,包括机台,机台的顶面上设置有键盘定位机构,键盘定位机构设置有至少三个,键盘定位机构的上面设置有支架,支架的上面设置有弹片料带传送机构,弹片料带传送机构设置有至少三个,每个弹片料带传送机构的前侧设置有弹片组装机构,每个弹片料带传送机构的后侧设置有废料回收机构,每个弹片料带传送机构的上面设置有弹片料带上料盘。An automatic assembly machine for keyboard shrapnel, including a machine table, a keyboard positioning mechanism is arranged on the top surface of the machine table, at least three keyboard positioning mechanisms are arranged, a bracket is arranged on the top of the keyboard positioning mechanism, and a shrapnel material belt is arranged on the top of the bracket There are at least three transmission mechanisms for the shrapnel material belt transmission mechanism. The front side of each shrapnel material belt transmission mechanism is provided with a shrapnel assembly mechanism, and the rear side of each shrapnel material belt transmission mechanism is provided with a waste recovery mechanism. The top of the belt conveying mechanism is provided with a shrapnel material belt feeding tray.
作为优选,每个键盘定位机构包括键盘Y轴定位模组,及与键盘Y轴定位模组的端部连接设置的键盘Y轴定位电机,及设置在键盘Y轴定位模组上面的键盘治具,及横向设置在键盘治具上面的键盘X轴定位模组,及与键盘X轴定位模组的端部连接设置的键盘X轴定位电机。所述键盘Y轴定位模组设置有Y轴滑轨,及设置在Y轴滑轨上面的Y轴滑块。所述键盘X轴定位模组设置有X轴滑轨,及设置在X轴滑轨上面的X轴滑块。As preferably, each keyboard positioning mechanism includes a keyboard Y-axis positioning module, a keyboard Y-axis positioning motor connected to the end of the keyboard Y-axis positioning module, and a keyboard fixture arranged on the keyboard Y-axis positioning module. , and the keyboard X-axis positioning module horizontally arranged on the keyboard fixture, and the keyboard X-axis positioning motor connected to the end of the keyboard X-axis positioning module. The keyboard Y-axis positioning module is provided with a Y-axis slide rail and a Y-axis slide block arranged on the Y-axis slide rail. The keyboard X-axis positioning module is provided with an X-axis slide rail and an X-axis slide block arranged on the X-axis slide rail.
作为优选,弹片料带传送机构包括弹片料带导槽安装板,弹片料带导槽安装板左侧的中部竖向设置有弹片料带传送导槽,弹片料带导槽安装板左侧从下至上分别设置有弹片定位机构和弹片料带推送机构,弹片料带导槽安装板的右侧设置有切弹片机构,弹片料带导槽安装板的前侧设置有弹片传送机构。Preferably, the shrapnel material tape transmission mechanism includes a shrapnel material tape guide groove mounting plate, the middle part of the left side of the shrapnel material tape guide groove installation plate is vertically provided with a shrapnel material belt transmission guide groove, and the left side of the shrapnel material belt guide groove installation plate is from the bottom to the bottom. The top is provided with a shrapnel positioning mechanism and a shrapnel strip pushing mechanism respectively, the right side of the shrapnel strip guide groove mounting plate is provided with a shrapnel cutting mechanism, and the front side of the shrapnel strip guide groove installation plate is provided with a shrapnel transmission mechanism.
作为优选,所述弹片组装机构包括弹片组装Z轴定位模组,及设置在弹片组装Z轴定位模组顶部上的弹片组装升降电机,及设置在弹片组装Z轴定位模组一侧的弹片组装气缸安装架,及设置在弹片组装气缸安装架内的弹片组装气缸,及设置在弹片组装气缸安装架下面的弹片组装平行夹气缸,及设置在弹片组装气缸安装架上面的弹片旋转电缸,及设置在弹片旋转电缸上面的弹片旋转电缸安装角架。所述弹片组装Z轴定位模组设置有Z轴滑轨,及设置在Z轴滑轨上面的Z轴滑块。Preferably, the shrapnel assembly mechanism includes a shrapnel assembly Z-axis positioning module, a shrapnel assembly lifting motor arranged on the top of the shrapnel assembly Z-axis positioning module, and a shrapnel assembly set on one side of the shrapnel assembly Z-axis positioning module. The cylinder mounting frame, and the shrapnel assembly cylinder arranged in the shrapnel assembly cylinder mounting frame, and the shrapnel assembly parallel clip cylinder arranged under the shrapnel assembly cylinder mounting frame, and the shrapnel rotating electric cylinder arranged on the shrapnel assembly cylinder mounting frame, and The shrapnel rotating electric cylinder arranged on the shrapnel rotating electric cylinder is equipped with an angle frame. The shrapnel assembly Z-axis positioning module is provided with a Z-axis slide rail and a Z-axis slide block arranged on the Z-axis slide rail.
作为优选,所述弹片定位机构包括导柱前端连接板,及与导柱前端连接板配套安装的导柱后端连接板,及安装在导柱前端连接板中部一侧的弹片定位治具,及分别设置在弹片定位治具两侧的内导柱导套,及设置在内导柱导套外侧的外导柱导套,及与导柱后端连接板连接设置的弹片定位气缸,及设置在弹片定位气缸上面的弹片定位气缸安装板。Preferably, the shrapnel positioning mechanism includes a guide post front-end connecting plate, a guide post rear-end connecting plate matched with the guide post front-end connecting plate, and a shrapnel positioning fixture installed on one side of the middle part of the guide post front-end connecting plate, and The inner guide post guide sleeves arranged on both sides of the shrapnel positioning jig, the outer guide post guide sleeves arranged outside the inner guide post guide sleeve, and the shrapnel positioning cylinder connected with the connecting plate at the rear end of the guide post, and arranged on the The shrapnel positioning cylinder above the shrapnel positioning cylinder mounting plate.
作为优选,所述弹片料带推送机构包括弹片推送滑轨滑座,及设置在弹片推送滑轨滑座上面的弹片推送滑块,及分别设置在弹片推送滑块上下两侧的弹片推送限位块,及与弹片推送滑块一侧连接设置的弹片推送治具,及与弹片推送滑块另一侧连接设置的弹片推送气缸。Preferably, the shrapnel strip pushing mechanism includes a shrapnel pushing slide rail slide seat, a shrapnel pushing slider arranged on the shrapnel pushing slide rail slide seat, and shrapnel pushing limiters respectively arranged on the upper and lower sides of the shrapnel pushing slider. block, and a shrapnel pushing jig connected to one side of the shrapnel pushing slider, and a shrapnel pushing cylinder connected to the other side of the shrapnel pushing slider.
作为优选,所述切弹片机构包括弹片冲切滑块,及设置在弹片冲切滑块中部的弹片冲切联轴器,及设置在弹片冲切滑块一侧的弹片冲切底座,及设置在弹片冲切滑块另一侧的弹片冲切气缸,及设置在弹片冲切底座中部的弹片冲刀,所述弹片冲刀与弹片冲切滑块连接设置,所述弹片冲切联轴器与弹片冲切气缸连接设置。Preferably, the shrapnel cutting mechanism includes a shrapnel punching slider, a shrapnel punching coupling arranged in the middle of the shrapnel punching slider, and a shrapnel punching base arranged on one side of the shrapnel punching slider, and setting The shrapnel punching cylinder on the other side of the shrapnel punching slider, and the shrapnel punching knife arranged in the middle of the shrapnel punching base, the shrapnel punching knife is connected with the shrapnel punching slider, and the shrapnel punching coupling It is connected with the shrapnel punching cylinder.
作为优选,所述弹片传送机构包括弹片传送治具,及设置在弹片传送治具一侧的弹片传送气缸,及设置在弹片传送气缸一侧的弹片传送气缸安装板。Preferably, the shrapnel transfer mechanism includes a shrapnel transfer jig, a shrapnel transfer cylinder disposed on one side of the shrapnel transfer jig, and a shrapnel transfer cylinder mounting plate disposed on one side of the shrapnel transfer cylinder.
作为优选,所述废料回收机构包括弹片废料回收盘,及与弹片废料回收盘连接设置的弹片废料回收电机。Preferably, the scrap recycling mechanism includes a shrapnel scrap recycling tray, and a shrapnel scrap recycling motor connected to the shrapnel scrap recycling tray.
本实用新型的一种键盘弹片自动组装机,包括键盘定位机构、弹片组装机构、弹片料带传送机构、弹片料带上料盘和废料回收机构。本实用新型的弹片料带通过弹片料带上料盘进行供料,其通过在弹片料带传送机构中设置有弹片料带推送机构、弹片定位机构、切弹片机构和弹片传送机构,弹片料带推送机构负责对弹片料带进行传送,弹片定位机构对传送过来的弹片料带进行全自动定位,以方便后续进行切弹片,切弹片机构能全自动进行切弹片,使弹片能自动从弹片料带中脱离,弹片传送机构可将切离后的弹片自动传送到弹片组装机构的下方,而弹片组装机构可自动将弹片组装到键盘的键位上,以方便键盘定位机构将键盘定位好,使得键盘上需要安装弹片的键位能精准地位于弹片组装机构的正下方,确保弹片组装机构能对弹片进行精准、快速组装,其对键盘实现了全自动精准定位,同时,其对弹片实现了集全自动上料、全自动送料、全自动定位、全自动切弹片和全自动组装于一体,其操作过程全自动化,自动化程度高,不但大大降低了劳动强度和劳务成本,还实现了组装精度高,组装效率高和组装效果好,其结构简单,操作方便、快捷。The utility model relates to an automatic assembly machine for keyboard shrapnel, which comprises a keyboard positioning mechanism, a shrapnel assembling mechanism, a shrapnel material belt conveying mechanism, a shrapnel material belt loading tray and a waste recycling mechanism. The shrapnel material belt of the present utility model is fed through the upper material tray of the shrapnel material belt, which is provided with a shrapnel material belt pushing mechanism, a shrapnel positioning mechanism, a shrapnel cutting mechanism and a shrapnel transmission mechanism in the shrapnel material belt transmission mechanism, and the shrapnel material belt The push mechanism is responsible for conveying the shrapnel material belt, and the shrapnel positioning mechanism performs automatic positioning on the delivered shrapnel material belt, so as to facilitate the subsequent cutting of the shrapnel. The shrapnel transmission mechanism can automatically transfer the cut shrapnel to the bottom of the shrapnel assembly mechanism, and the shrapnel assembly mechanism can automatically assemble the shrapnel to the key position of the keyboard, so that the keyboard positioning mechanism can position the keyboard well, so that the keyboard The keys that need to be installed with shrapnel can be accurately located directly under the shrapnel assembly mechanism, ensuring that the shrapnel assembly mechanism can accurately and quickly assemble the shrapnel, which realizes automatic and precise positioning of the keyboard. Automatic feeding, automatic feeding, automatic positioning, automatic shrapnel cutting and automatic assembly are integrated into one. The operation process is fully automated and the degree of automation is high. It not only greatly reduces labor intensity and labor costs, but also achieves high assembly accuracy. The assembly efficiency is high and the assembly effect is good, the structure is simple, and the operation is convenient and quick.
附图说明Description of drawings
为了易于说明,本实用新型由下述的较佳实施例及附图作以详细描述。For ease of description, the utility model is described in detail by the following preferred embodiments and accompanying drawings.
图1为本实用新型的一种键盘弹片自动组装机的立体图。Fig. 1 is a perspective view of a keyboard shrapnel automatic assembly machine of the present invention.
图2为本实用新型的一种键盘弹片自动组装机的键盘定位机构的立体图。Fig. 2 is a perspective view of a keyboard positioning mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图3为本实用新型的一种键盘弹片自动组装机的弹片料带传送机构的立体图。Fig. 3 is a perspective view of a shrapnel strip conveying mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图4为本实用新型的一种键盘弹片自动组装机的弹片组装机构的立体图。Fig. 4 is a perspective view of a shrapnel assembly mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图5为本实用新型的一种键盘弹片自动组装机的弹片定位机构的立体图。Fig. 5 is a perspective view of a shrapnel positioning mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图6为本实用新型的一种键盘弹片自动组装机的弹片料带推送机构的立体图。Fig. 6 is a perspective view of a shrapnel tape pushing mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图7为本实用新型的一种键盘弹片自动组装机的切弹片机构的立体图。Fig. 7 is a perspective view of a shrapnel cutting mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图8为本实用新型的一种键盘弹片自动组装机的弹片传送机构的立体图。FIG. 8 is a perspective view of a shrapnel transmission mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
图9为本实用新型的一种键盘弹片自动组装机的废料回收机构的立体图。FIG. 9 is a perspective view of a waste recycling mechanism of a keyboard shrapnel automatic assembly machine of the present invention.
具体实施方式detailed description
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used herein in the description of the utility model is only for the purpose of describing specific implementations, and is not intended to limit the utility model.
本实施例中,参照图1至图9所示,本实用新型的一种键盘弹片自动组装机,包括机台1,机台1的顶面上设置有键盘定位机构2,键盘定位机构2设置有至少三个,至少三个的键盘定位机构2能同步对键盘进行定位,其定位效率高,键盘定位机构2的上面设置有支架3,支架3的上面设置有弹片料带传送机构4,弹片料带传送机构4设置有至少三个,每个弹片料带传送机构4的前侧设置有弹片组装机构5,每个弹片料带传送机构4的后侧设置有废料回收机构6,每个弹片料带传送机构4的上面设置有弹片料带上料盘7。In this embodiment, as shown in Fig. 1 to Fig. 9, a kind of keyboard shrapnel automatic assembly machine of the present utility model comprises machine table 1, and the top surface of machine table 1 is provided with keyboard positioning mechanism 2, and keyboard positioning mechanism 2 is set There are at least three, and at least three keyboard positioning mechanisms 2 can simultaneously position the keyboard, and its positioning efficiency is high. The keyboard positioning mechanism 2 is provided with a bracket 3, and the bracket 3 is provided with a shrapnel material belt transmission mechanism 4, and the shrapnel There are at least three strip conveying mechanisms 4, the front side of each shrapnel strip conveying mechanism 4 is provided with a shrapnel assembly mechanism 5, and the rear side of each shrapnel strip conveying mechanism 4 is provided with a waste recycling mechanism 6, each shrapnel The top of the material belt conveying mechanism 4 is provided with an upper material tray 7 for the elastic material belt.
在其中一实施例中,每个键盘定位机构2包括键盘Y轴定位模组21,及与键盘Y轴定位模组21的端部连接设置的键盘Y轴定位电机22,及设置在键盘Y轴定位模组21上面的键盘治具23,及横向设置在键盘治具23上面的键盘X轴定位模组24,及与键盘X轴定位模组24的端部连接设置的键盘X轴定位电机25。In one of the embodiments, each keyboard positioning mechanism 2 includes a keyboard Y-axis positioning module 21, a keyboard Y-axis positioning motor 22 connected to the end of the keyboard Y-axis positioning module 21, and a keyboard Y-axis positioning motor 22 arranged on the keyboard Y-axis. The keyboard fixture 23 on the positioning module 21, and the keyboard X-axis positioning module 24 horizontally arranged on the keyboard fixture 23, and the keyboard X-axis positioning motor 25 connected to the end of the keyboard X-axis positioning module 24 .
在其中一实施例中,弹片料带传送机构4包括弹片料带导槽安装板41,弹片料带导槽安装板41左侧的中部竖向设置有弹片料带传送导槽42,弹片料带导槽安装板41左侧从下至上分别设置有弹片定位机构43和弹片料带推送机构44,弹片料带导槽安装板41的右侧设置有切弹片机构45,弹片料带导槽安装板41的前侧设置有弹片传送机构46。In one of the embodiments, the shrapnel material belt transmission mechanism 4 includes a shrapnel material belt guide groove mounting plate 41, and the middle part of the left side of the shrapnel material belt guide groove installation plate 41 is vertically provided with a shrapnel material belt transmission guide groove 42, and the shrapnel material belt The left side of the guide groove mounting plate 41 is respectively provided with a shrapnel positioning mechanism 43 and a shrapnel material belt pushing mechanism 44 from bottom to top, and the right side of the shrapnel material belt guide groove installation plate 41 is provided with a shrapnel cutting mechanism 45, and the shrapnel material belt guide groove installation plate The front side of 41 is provided with a shrapnel transmission mechanism 46 .
在其中一实施例中,所述弹片组装机构5包括弹片组装Z轴定位模组51,及设置在弹片组装Z轴定位模组51顶部上的弹片组装升降电机52,及设置在弹片组装Z轴定位模组51一侧的弹片组装气缸安装架53,及设置在弹片组装气缸安装架53内的弹片组装气缸54,及设置在弹片组装气缸安装架53下面的弹片组装平行夹气缸55,及设置在弹片组装气缸安装架53上面的弹片旋转电缸56,及设置在弹片旋转电缸56上面的弹片旋转电缸安装角架57。In one of the embodiments, the shrapnel assembly mechanism 5 includes a shrapnel assembly Z-axis positioning module 51, a shrapnel assembly lifting motor 52 arranged on the top of the shrapnel assembly Z-axis positioning module 51, and a shrapnel assembly lifting motor 52 arranged on the shrapnel assembly Z-axis positioning module 51. The shrapnel assembly cylinder mount 53 on one side of the positioning module 51, and the shrapnel assembly cylinder 54 arranged in the shrapnel assembly cylinder mount 53, and the shrapnel assembly parallel clip cylinder 55 arranged under the shrapnel assembly cylinder mount 53, and setting The shrapnel rotating electric cylinder 56 above the shrapnel assembly cylinder mounting frame 53 , and the shrapnel rotating electric cylinder mounting angle bracket 57 arranged on the shrapnel rotating electric cylinder 56 .
在其中一实施例中,所述弹片定位机构43包括导柱前端连接板431,及与导柱前端连接板431配套安装的导柱后端连接板432,及安装在导柱前端连接板431中部一侧的弹片定位治具433,及分别设置在弹片定位治具433两侧的内导柱导套434,及设置在内导柱导套434外侧的外导柱导套435,及与导柱后端连接板432连接设置的弹片定位气缸436,及设置在弹片定位气缸436上面的弹片定位气缸安装板437。所述弹片定位机构43重复定位的精度达到±0.05。In one embodiment, the shrapnel positioning mechanism 43 includes a guide post front connecting plate 431, a guide post rear connecting plate 432 matched with the guide post front connecting plate 431, and a guide post front connecting plate 431 middle part The shrapnel positioning jig 433 on one side, and the inner guide post guide sleeve 434 that is respectively arranged on both sides of the shrapnel positioning jig 433, and the outer guide post guide sleeve 435 that is arranged on the outside of the inner guide post guide sleeve 434, and is connected with the guide post. The rear end connecting plate 432 is connected with the shrapnel positioning cylinder 436 and the shrapnel positioning cylinder mounting plate 437 arranged on the shrapnel positioning cylinder 436 . The repeated positioning accuracy of the elastic sheet positioning mechanism 43 reaches ±0.05.
在其中一实施例中,所述弹片料带推送机构44包括弹片推送滑轨滑座441,及设置在弹片推送滑轨滑座441上面的弹片推送滑块442,及分别设置在弹片推送滑块442上下两侧的弹片推送限位块443,及与弹片推送滑块442一侧连接设置的弹片推送治具444,及与弹片推送滑块442另一侧连接设置的弹片推送气缸445。In one of the embodiments, the shrapnel strip pushing mechanism 44 includes a shrapnel pushing slide rail slide seat 441, a shrapnel pushing slider 442 arranged on the shrapnel pushing slide rail slide seat 441, and a shrapnel pushing slider 442 arranged on the shrapnel pushing slider respectively. 442 shrapnel pushing limit block 443 on the upper and lower sides, and the shrapnel pushing jig 444 connected to one side of the shrapnel pushing slider 442 , and the shrapnel pushing cylinder 445 connected to the other side of the shrapnel pushing slider 442 .
在其中一实施例中,所述切弹片机构45包括弹片冲切滑块451,及设置在弹片冲切滑块451中部的弹片冲切联轴器452,及设置在弹片冲切滑块451一侧的弹片冲切底座453,及设置在弹片冲切滑块451另一侧的弹片冲切气缸454,及设置在弹片冲切底座453中部的弹片冲刀455,所述弹片冲刀455与弹片冲切滑块451连接设置,所述弹片冲切联轴器452与弹片冲切气缸454连接设置。In one of the embodiments, the shrapnel cutting mechanism 45 includes a shrapnel punching slider 451, a shrapnel punching coupling 452 arranged in the middle of the shrapnel punching slider 451, and a shrapnel punching coupling 452 arranged at the middle of the shrapnel punching slider 451. The shrapnel punching base 453 on the side, and the shrapnel punching cylinder 454 arranged on the other side of the shrapnel punching slider 451, and the shrapnel punching knife 455 arranged at the middle part of the shrapnel punching base 453, the shrapnel punching knife 455 and the shrapnel The punching slider 451 is connected and arranged, and the shrapnel punching coupling 452 is connected with the shrapnel punching cylinder 454 .
在其中一实施例中,所述弹片传送机构46包括弹片传送治具461,及设置在弹片传送治具461一侧的弹片传送气缸462,及设置在弹片传送气缸462一侧的弹片传送气缸安装板463。In one of the embodiments, the shrapnel delivery mechanism 46 includes a shrapnel delivery jig 461, a shrapnel delivery cylinder 462 arranged on one side of the shrapnel delivery jig 461, and a shrapnel delivery cylinder 462 arranged on one side of the shrapnel delivery cylinder 462. Board 463.
在其中一实施例中,所述废料回收机构6包括弹片废料回收盘61,及与弹片废料回收盘61连接设置的弹片废料回收电机62。In one embodiment, the waste recycling mechanism 6 includes a shrapnel waste recycling tray 61 , and a shrapnel scrap recycling motor 62 connected to the shrapnel scrap recycling tray 61 .
该键盘弹片自动组装机的操作流程为:首先将键盘放置在键盘治具23上,键盘分别通过键盘X轴定位模组24和键盘Y轴定位模组21能实现横向定位和纵向定位;弹片通过弹片料带上料盘7进行上料,弹片推送气缸445驱动弹片推送滑块442移动,使弹片推送治具444能随弹片推送滑块442的移动而移动,从而使弹片料带能随弹片推送治具444的移动而传送,弹片推送限位块443能对升降运动中的弹片推送滑块442进行限位;弹片定位气缸436驱动导柱后端连接板432、导柱前端连接板431和弹片定位治具433一起进行前后移动,使弹片定位治具433能对弹片料带进行卡扣定位,以方便下一步切弹片机构45对弹片料带进行冲切;弹片冲切滑块451在弹片冲切气缸454的驱动下运动,使弹片冲刀455在弹片冲切滑块451的驱动下将弹片从弹片料带上冲切分离出来,当弹片冲切完成后,切弹片机构45将完成冲切的弹片推送到弹片传送机构46中的弹片传送治具461上,弹片传送气缸462驱动弹片传送治具461将弹片传送到弹片组装机构5的正下方,此时,弹片组装Z轴定位模组51在弹片组装升降电机52的驱动下运动,使弹片旋转电缸安装角架57、弹片旋转电缸56、弹片组装气缸安装架53、弹片组装气缸54和弹片组装平行夹气缸55一起随弹片组装Z轴定位模组51的运动而运动,并使弹片组装平行夹气缸55能从弹片传送机构46中全自动夹取弹片,弹片被弹片组装平行夹气缸55夹取后,弹片传送机构46后退作复位运动,为弹片组装机构5让位,弹片旋转电缸56对夹取中的弹片进行旋转定位操作,弹片定位完毕后,弹片组装气缸54全自动将弹片推送至键盘的键位上进行组装,而被切离弹片的料带则通过废料回收机构6进行下料回收,其对键盘实现了全自动精准定位,并对弹片实现了集全自动上料、全自动送料、全自动定位、全自动切弹片和全自动组装于一体,组装效果好,其每小时能对30个以上的键盘完成所有弹片的组装操作,组装效率高。The operation process of the keyboard shrapnel automatic assembly machine is as follows: firstly, the keyboard is placed on the keyboard fixture 23, and the keyboard can be positioned horizontally and vertically through the keyboard X-axis positioning module 24 and the keyboard Y-axis positioning module 21 respectively; The shrapnel material belt feeding tray 7 is loaded, and the shrapnel pushing cylinder 445 drives the shrapnel pushing slider 442 to move, so that the shrapnel pushing jig 444 can move with the movement of the shrapnel pushing slider 442, so that the shrapnel material belt can be pushed along with the shrapnel The movement of jig 444 is transmitted, and the shrapnel pushing limit block 443 can limit the shrapnel pushing slider 442 in the lifting motion; the shrapnel positioning cylinder 436 drives the guide post rear end connecting plate 432, the guide post front end connecting plate 431 and the shrapnel The positioning jig 433 moves back and forth together, so that the shrapnel positioning jig 433 can buckle and position the shrapnel material band, so that the shrapnel cutting mechanism 45 can punch the shrapnel material band in the next step; The cutting cylinder 454 is driven to move, so that the shrapnel punching knife 455 is driven by the shrapnel punching slider 451 to punch and separate the shrapnel from the shrapnel material belt. After the shrapnel punching is completed, the shrapnel cutting mechanism 45 will complete the punching. The shrapnel is pushed onto the shrapnel transmission fixture 461 in the shrapnel transmission mechanism 46, and the shrapnel transmission cylinder 462 drives the shrapnel transmission fixture 461 to transfer the shrapnel to the right below the shrapnel assembly mechanism 5. At this time, the shrapnel assembly Z-axis positioning module 51 Move under the drive of the shrapnel assembly lifting motor 52, the shrapnel rotating electric cylinder installation angle frame 57, the shrapnel rotating electric cylinder 56, the shrapnel assembly cylinder mounting frame 53, the shrapnel assembly cylinder 54 and the shrapnel assembly parallel clamp cylinder 55 are assembled together with the shrapnel Z The movement of the shaft positioning module 51 moves, and the shrapnel assembly parallel clamping cylinder 55 can automatically clamp the shrapnel from the shrapnel transmission mechanism 46. After the shrapnel is clamped by the shrapnel assembly parallel clamping cylinder 55, the shrapnel transmission mechanism 46 retreats for reset The movement makes way for the shrapnel assembly mechanism 5, and the shrapnel rotating electric cylinder 56 performs rotation and positioning operation on the clipping shrapnel. After the shrapnel is positioned, the shrapnel assembly cylinder 54 automatically pushes the shrapnel to the key position of the keyboard for assembly, and The strip that is cut off from the shrapnel is unloaded and recycled through the waste recycling mechanism 6, which realizes automatic and precise positioning of the keyboard, and realizes automatic loading, automatic feeding, automatic positioning, and automatic cutting of the shrapnel. The shrapnel and fully automatic assembly are integrated, and the assembly effect is good. It can complete the assembly operation of all the shrapnel for more than 30 keyboards per hour, and the assembly efficiency is high.
本实用新型的一种键盘弹片自动组装机,包括键盘定位机构、弹片组装机构、弹片料带传送机构、弹片料带上料盘和废料回收机构。本实用新型的弹片料带通过弹片料带上料盘进行供料,其通过在弹片料带传送机构中设置有弹片料带推送机构、弹片定位机构、切弹片机构和弹片传送机构,弹片料带推送机构负责对弹片料带进行传送,弹片定位机构对传送过来的弹片料带进行全自动定位,以方便后续进行切弹片,切弹片机构能全自动进行切弹片,使弹片能自动从弹片料带中脱离,弹片传送机构可将切离后的弹片自动传送到弹片组装机构的下方,而弹片组装机构可自动将弹片组装到键盘的键位上,以方便键盘定位机构将键盘定位好,使得键盘上需要安装弹片的键位能精准地位于弹片组装机构的正下方,确保弹片组装机构能对弹片进行精准、快速组装,其对键盘实现了全自动精准定位,同时,其对弹片实现了集全自动上料、全自动送料、全自动定位、全自动切弹片和全自动组装于一体,其操作过程全自动化,自动化程度高,不但大大降低了劳动强度和劳务成本,还实现了组装精度高,组装效率高和组装效果好,其结构简单,操作方便、快捷,解决了统对键盘进行安装弹片是采用人手安装的,人手安装弹片不但劳动强度大、劳务成本高,还容易压坏弹片,导致产品良品率低,弹片的安装效果差、安装效率低和安装成本高的问题。The utility model relates to an automatic assembly machine for keyboard shrapnel, which comprises a keyboard positioning mechanism, a shrapnel assembling mechanism, a shrapnel material belt conveying mechanism, a shrapnel material belt loading tray and a waste recycling mechanism. The shrapnel material belt of the present utility model is fed through the upper material tray of the shrapnel material belt, which is provided with a shrapnel material belt pushing mechanism, a shrapnel positioning mechanism, a shrapnel cutting mechanism and a shrapnel transmission mechanism in the shrapnel material belt transmission mechanism, and the shrapnel material belt The push mechanism is responsible for conveying the shrapnel material belt, and the shrapnel positioning mechanism performs automatic positioning on the delivered shrapnel material belt, so as to facilitate the subsequent cutting of the shrapnel. The shrapnel transmission mechanism can automatically transfer the cut shrapnel to the bottom of the shrapnel assembly mechanism, and the shrapnel assembly mechanism can automatically assemble the shrapnel to the key position of the keyboard, so that the keyboard positioning mechanism can position the keyboard well, so that the keyboard The keys that need to be installed with shrapnel can be accurately located directly under the shrapnel assembly mechanism, ensuring that the shrapnel assembly mechanism can accurately and quickly assemble the shrapnel, which realizes automatic and precise positioning of the keyboard. Automatic feeding, automatic feeding, automatic positioning, automatic shrapnel cutting and automatic assembly are integrated into one. The operation process is fully automated and the degree of automation is high. It not only greatly reduces labor intensity and labor costs, but also achieves high assembly accuracy. The assembly efficiency is high and the assembly effect is good. Its structure is simple, and the operation is convenient and fast. Low product yield, poor installation effect of shrapnel, low installation efficiency and high installation cost.
上述实施例,只是本实用新型的一个实例,并不是用来限制本实用新型的实施与权利范围,凡与本实用新型权利要求所述内容相同或等同的技术方案,均应包括在本实用新型保护范围内。The above-described embodiment is only an example of the utility model, and is not used to limit the implementation and scope of rights of the utility model. All technical solutions that are identical or equivalent to the claims of the utility model should be included in the utility model. within the scope of protection.
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| CN201720311377.8U CN206632611U (en) | 2017-03-28 | 2017-03-28 | An automatic assembly machine for keyboard shrapnel |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695286A (en) * | 2017-03-28 | 2017-05-24 | 东莞市技典自动化设备有限公司 | An automatic assembly machine for keyboard shrapnel |
| CN110625390A (en) * | 2019-10-12 | 2019-12-31 | 吴江亿韦机电科技有限公司 | Scissor foot assembling equipment |
| CN110936120A (en) * | 2018-09-21 | 2020-03-31 | 富鼎电子科技(嘉善)有限公司 | Automatic part assembling device |
-
2017
- 2017-03-28 CN CN201720311377.8U patent/CN206632611U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695286A (en) * | 2017-03-28 | 2017-05-24 | 东莞市技典自动化设备有限公司 | An automatic assembly machine for keyboard shrapnel |
| CN106695286B (en) * | 2017-03-28 | 2019-03-22 | 东莞市技典自动化设备有限公司 | Automatic keyboard elastic piece assembling machine |
| CN110936120A (en) * | 2018-09-21 | 2020-03-31 | 富鼎电子科技(嘉善)有限公司 | Automatic part assembling device |
| CN110625390A (en) * | 2019-10-12 | 2019-12-31 | 吴江亿韦机电科技有限公司 | Scissor foot assembling equipment |
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Granted publication date: 20171114 Termination date: 20210328 |