CN206607401U - Automatic Thread Cutting Device for Lapper Machine - Google Patents
Automatic Thread Cutting Device for Lapper Machine Download PDFInfo
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- CN206607401U CN206607401U CN201621052025.7U CN201621052025U CN206607401U CN 206607401 U CN206607401 U CN 206607401U CN 201621052025 U CN201621052025 U CN 201621052025U CN 206607401 U CN206607401 U CN 206607401U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 49
- 238000009958 sewing Methods 0.000 claims abstract description 136
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 240000008415 Lactuca sativa Species 0.000 claims description 17
- 235000012045 salad Nutrition 0.000 claims description 17
- 230000002457 bidirectional effect Effects 0.000 claims description 2
- 208000012266 Needlestick injury Diseases 0.000 abstract 1
- 230000002045 lasting effect Effects 0.000 description 17
- 230000009471 action Effects 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000009966 trimming Methods 0.000 description 6
- 238000004026 adhesive bonding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 2
- 230000009189 diving Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种缝纫机械,特别是一种拉帮机的自动切线机构,可以解决现有拉帮机以手动方式剪线以致产能低落的问题。The utility model relates to a sewing machine, in particular to an automatic thread-cutting mechanism of a flapping machine, which can solve the problem that the existing flapping machine cuts threads manually so that the production capacity is low.
背景技术Background technique
拉帮机是一种适用于运动鞋,加州式中底的缝合,工作手套,中厚毛皮,潜水衣或娃娃鞋等物品的特殊缝纫机械,与一般家用缝纫机的用途不同。有关拉帮机的技术及其动作方式,可参考中国台湾发明专利证号I489954“拉帮机”、新型专利公告第542251号的“拉帮机的辅助送料装置”、以及新型专利证号M251488号“拉帮机的送料轮驱动结构”。The lasting machine is a special sewing machine suitable for stitching sports shoes, California-style midsoles, work gloves, medium-thick fur, diving suits or doll shoes, which is different from the general household sewing machine. For the technology and action of the gluing machine, please refer to the Taiwan Invention Patent No. I489954 "Langering Machine", the new patent announcement No. 542251 "Auxiliary feeding device for the gluing machine", and the new patent No. M251488 "The driving structure of the feeding wheel of the lasting machine".
由于拉帮机主要是作为工业用途的特殊缝纫机械,被用于大量生产上述的车缝产品,因此对于拉帮机的耐用性和可靠度的要求均要高于一般的家用缝纫机。除此之外,对于实际操作拉帮机的生产线作业人员而言,每次完成一件车缝产品的车缝任务之后,必需切断连在车缝产品的车缝线,才能继续下一个车缝作业。Since the gluing machine is mainly used as a special sewing machine for industrial purposes and is used to mass-produce the above-mentioned sewing products, the requirements for the durability and reliability of the gluing machine are higher than those of ordinary household sewing machines. In addition, for the production line workers who actually operate the lasting machine, after completing the sewing task of a sewn product, they must cut off the sewing thread connected to the sewn product before proceeding to the next sewing Operation.
大部分已知的拉帮机,例如前述几件已知的单针型拉帮机都没有切线装置,因此,操作拉帮机的作业人员必需以手动的方式剪断车缝线,对于进行大量车缝操作的生产线而言,将会严重地影响车缝速度和产能,而且以人工切断车缝线的方式,不易在针棒留下固定长度的车缝线的线头,留下的车缝线的线头如果过长会造成过多的浪费,若是留在针棒上的车缝线的线头因为过短而从针棒上脱落,则需要重新进行穿线的动作,更不利于产能的维持。Most of the known lasting machines, such as the aforementioned several known single-needle lasting machines, do not have thread trimmers. As far as the production line of sewing operation is concerned, it will seriously affect the sewing speed and production capacity, and it is not easy to leave a fixed length of sewing thread on the needle bar by manually cutting the sewing thread. If the thread end is too long, it will cause too much waste. If the thread end of the sewing thread left on the needle bar falls off from the needle bar because it is too short, it needs to be re-threaded, which is not conducive to the maintenance of production capacity.
实用新型内容Utility model content
本实用新型要解决的技术问题在于提供一种拉帮机的自动切线装置,用以解决现有拉帮机以手动方式剪线以致产能低落的问题,同时在切断车缝线之后,可以在针棒保留一致且足够长度的线头,不必再次穿线就能立即进行下一个车缝任务。The technical problem to be solved by the utility model is to provide an automatic thread cutting device of the lasting machine, which is used to solve the problem that the existing lasting machine cuts the thread manually so that the production capacity is low. The rod retains a consistent and long enough thread end to move on to the next sewing task immediately without rethreading.
为了解决上述的技术问题,本实用新型拉帮机的自动切线装置的一种实施例构造,包括:切线机构和控制器,切线机构由控制器控制用以协同拉帮机的车缝作业执行切线任务,切线机构包括:驱动器和切线刀,驱动器可以将切线刀由常态的待命位置推动至钩线位置,利用切线刀的刃部钩住待切断的车缝线,驱动器可以将已钩住车缝线的切线刀拉回至待命位置,利用刃部将保持紧张状态的车缝线切断,出线色拉由控制器控制用以维持车缝线的张力以及控制车缝线的出线和停止出线。本实用新型可以解决现有拉帮机以手动方式剪线以致产能低落的问题,同时在切断车缝线之后,可以在针棒保留一致且足够长度的线头,不必再次穿线就能立即进行下一个车缝任务。In order to solve the above-mentioned technical problems, an embodiment structure of the automatic thread cutting device of the lasting machine of the present invention includes: a thread cutting mechanism and a controller, and the thread cutting mechanism is controlled by the controller to cooperate with the sewing operation of the pasting machine to perform thread cutting Task, the thread cutting mechanism includes: a driver and a thread cutter, the driver can push the thread cutter from the normal standby position to the thread hook position, use the edge of the thread cutter to hook the sewing thread to be cut off, and the driver can hook the hooked sewing thread The thread cutter of the thread is pulled back to the standby position, and the tensioned sewing thread is cut off by the blade. The thread outlet salad is controlled by the controller to maintain the tension of the sewing thread and control the thread exit and stop of the thread exit. The utility model can solve the problem that the production capacity is low due to the manual thread trimming of the existing lasting machine. At the same time, after the sewing thread is cut off, a consistent and sufficient thread end can be kept on the needle bar, and the next thread can be carried out immediately without re-threading. Sewing tasks.
在本实用新型的一实施例,其中驱动器是一种可以作往复运动的驱动器。In an embodiment of the present invention, the driver is a driver capable of reciprocating motion.
其中驱动器的较佳实施例包括:双向气压缸、电磁驱动器其中的任一种。The preferred embodiment of the driver includes: any one of a bidirectional pneumatic cylinder and an electromagnetic driver.
在本实用新型的一实施例,其中切线刀的刃部是一种钩状的刃部,用以在切线刀到达钩线位置时钩住待切断的车缝线,然后在车缝线保持紧张的状态下,通过拉回切线刀的动作切断车缝线。In one embodiment of the present invention, the blade of the thread cutter is a hook-shaped blade, which is used to hook the sewing thread to be cut when the thread cutter reaches the hook position, and then keep the sewing thread tense In the state, cut the sewing thread by pulling back the thread cutter.
在本实用新型的一较佳实施例,其中切线刀设置在车缝对象朝向针棒座的一侧,切线刀是以一斜角斜向地朝向钩线位置的方向伸出至待切断的车缝线的下方,利用钩状的刃部钩住待切断的车缝线。In a preferred embodiment of the present utility model, wherein the thread cutter is arranged on the side of the sewing object facing the needle bar seat, and the thread cutter extends obliquely toward the hook thread position at an oblique angle to the car to be cut off. Below the suture, use the hook-shaped blade to hook the suture to be cut.
在本实用新型的一较佳实施例,其中在执行切断车缝线之前,控制器控制拉帮机的出线色拉夹住车缝线停止出线。In a preferred embodiment of the present invention, before cutting the sewing thread, the controller controls the thread-out salad of the side-hanging machine to clamp the sewing thread to stop the thread-out.
关于本实用新型涉的具体实施方式及其它的优点与功效,将配合图式说明如下。Regarding the specific implementation manners and other advantages and effects of the present invention, it will be described as follows with reference to the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型拉帮机的自动切线装置的一种实施例的构造分解图;Fig. 1 is an exploded view of the structure of an embodiment of the automatic thread cutting device of the utility model;
图2是本实用新型拉帮机的自动切线装置的局部构造图,显示切线刀的构造;Fig. 2 is a partial structural diagram of the automatic thread cutting device of the side forming machine of the present invention, showing the structure of the thread cutting knife;
图3A-图3G是本实用新型拉帮机的连续动作图,从俯视的视角显示切线机构的自动切线动作;Fig. 3A-Fig. 3G are the continuous action diagrams of the side-hanging machine of the present utility model, showing the automatic thread-cutting action of the thread-cutting mechanism from a top view;
图4A是图3A的右侧视图;Fig. 4A is the right side view of Fig. 3A;
图4B是图3C的前侧视图;Figure 4B is a front side view of Figure 3C;
图4C是图3E的前侧视图;Figure 4C is a front side view of Figure 3E;
图5A是本实用新型拉帮机的切线作动示意图,显示切线刀到达钩线位置的俯视构造图;Fig. 5A is a schematic diagram of the tangent operation of the side-hanging machine of the present invention, showing the top view structural diagram of the thread cutter reaching the hook line position;
图5B是图5A的前视图;Figure 5B is a front view of Figure 5A;
图5C是图5A的右侧视图。Figure 5C is a right side view of Figure 5A.
符号说明Symbol Description
10 控制器 11 切线按钮10 Controller 11 Thread trimming button
21 针棒 22 钩针21 needle bar 22 crochet hook
23 出线色拉 231 色拉片23 Salads 231 Salad Slices
232 气压缸 24 针棒座232 Pneumatic cylinder 24 Needle bar seat
30 驱动器 40 切线刀30 drive 40 thread cutter
41 刃部 42 穿孔41 Blade 42 Piercing
43 连接组件 44 刀座43 Connection assembly 44 Tool holder
50 箭头 60 切断点位置50 Arrow 60 Cut-off point position
70 车缝物件 L 车缝线70 Sewing item L Sewing thread
L1 线圈 L2 新的线圈L1 coil L2 new coil
P 压料器P presser
具体实施方式detailed description
首先请参阅图1,是本实用新型拉帮机的自动切线装置的一种实施例的构造分解图。首先对拉帮机的各部主要构件作一简要的说明,图1并未显示拉帮机全部的主要构件,但是对于熟悉拉帮机的本领域技术人员,应能通过下列的说明以及后续有关本实用新型自动切线装置的实施方式及其技术内容,了解本实用新型提出的自动切线装置如何协同拉帮机的车缝作业执行切线任务。Please refer to Fig. 1 at first, which is an exploded view of the structure of an embodiment of the automatic thread cutting device of the present invention. First, make a brief description of the main components of the lasting machine. Figure 1 does not show all the main components of the lasting machine. The implementation of the automatic thread cutting device of the utility model and its technical content, to understand how the automatic thread cutting device proposed by the utility model cooperates with the sewing operation of the upper side machine to perform the thread cutting task.
就功能而言,拉帮机大致上可以区分为以下几个主要部分,包括:车缝机构,用于带动车缝线L穿过车缝对象70(请参考图3A),并且在车缝对象70 形成车缝组织;送料机构,如图1显示的压布轮即为送料机构的一部分,用以带动车缝对象70通过车缝机构的车缝位置;驱动机构,用以带动上述的车缝机构和送料机构运作;压料器P,用以在车缝对象70移动的过程压住和限制车缝对象70的顶缘;和控制器10,用以控制所述车缝机构、送料机构和驱动机构的启动和停止动作。其中车缝机构基本上包含:针棒21、钩针22和出线色拉23,出线色拉23主要用于维持车缝线L的张力以及控制车缝线L的出线和停止出线的动作,车缝线L在经过出线色拉23后,车缝线L的线头必需穿过针棒21的针孔并且在针棒21保留足够长度的线头,针棒21固定安装在针棒座24,针棒座24连接驱动机构,针棒座24在驱动机构的带动下带动针棒21通过往复地刺穿车缝对象70的方式,牵引车缝线L穿过车缝对象70,并且在钩针22的协同运作下在车缝对象70形成由车缝线L构成的车缝组织,同时由送料机构连续地带动车缝对象70通过车缝机构的车缝位置,进而完成车缝对象70的车缝作业。In terms of function, the lasting machine can be roughly divided into the following main parts, including: a sewing mechanism, which is used to drive the sewing thread L to pass through the sewing object 70 (please refer to FIG. 3A ), and in the sewing object 70 Forming the sewing structure; the feeding mechanism, the pressure wheel shown in Figure 1 is a part of the feeding mechanism, used to drive the sewing object 70 to pass through the sewing position of the sewing mechanism; the driving mechanism, used to drive the above-mentioned sewing Mechanism and feeding mechanism operation; Presser P, in order to push down and limit the top edge of sewing object 70 in the process that sewing object 70 moves; And controller 10, in order to control described sewing mechanism, feeding mechanism and The start and stop action of the drive mechanism. Wherein the sewing mechanism basically includes: a needle bar 21, a crochet needle 22 and an outlet salad 23, the outlet salad 23 is mainly used for maintaining the tension of the sewing thread L and controlling the thread-out of the sewing thread L and the action of stopping the thread-out. After going through the outlet salad 23, the thread end of the sewing thread L must pass through the pinhole of the needle bar 21 and retain a sufficient length of thread end in the needle bar 21. The needle bar 21 is fixedly installed on the needle bar seat 24, and the needle bar seat 24 is connected to the drive mechanism, the needle bar seat 24 driven by the drive mechanism drives the needle bar 21 to pierce the sewing object 70 reciprocally, the tractor suture thread L passes through the sewing object 70, and under the cooperative operation of the crochet needle 22, the The sewing object 70 forms a sewing structure composed of sewing lines L, and at the same time, the feeding mechanism continuously drives the sewing object 70 to pass through the sewing position of the sewing mechanism, and then the sewing operation of the sewing object 70 is completed.
请参阅图1,本实用新型拉帮机的自动切线装置的一种实施例的构造,包括:切线机构和所述的控制器10,切线机构由控制器10控制用以协同拉帮机的车缝作业执行切线任务。其中切线机构包括:驱动器30和切线刀40,驱动器30可以将切线刀40由常态的待命位置推动至钩线位置,利用切线刀40的刃部41钩住待切断的车缝线L,驱动器30可以将已钩住车缝线L的切线刀 40拉回至待命位置,利用刃部41将保持紧张状态的车缝线L切断。Please refer to Fig. 1, the structure of an embodiment of the automatic thread cutting device of the side-hanging machine of the present invention, including: a thread-cutting mechanism and the controller 10, the thread-cutting mechanism is controlled by the controller 10 to cooperate with the car of the side-hanging machine sewing job to perform thread cutting tasks. Wherein the thread cutting mechanism includes: a driver 30 and a thread cutter 40, the driver 30 can push the thread cutter 40 from the normal stand-by position to the thread hooking position, utilize the blade portion 41 of the thread cutter 40 to hook the sewing thread L to be cut off, and the driver 30 The thread cutter 40 that has hooked the sewing thread L can be pulled back to the standby position, and the sewing thread L kept in a tensioned state can be cut by the blade portion 41 .
在本实用新型的一较佳实施例,驱动器30是一种可以作往复运动的驱动器30,驱动器30包括但不限于例如:双向气压缸、电磁驱动器其中的任一种,在图1显示的就是采用双向气压缸作为驱动器30。In a preferred embodiment of the present utility model, the driver 30 is a driver 30 capable of reciprocating motion, and the driver 30 includes, but is not limited to, for example: any one of a two-way pneumatic cylinder and an electromagnetic driver. What is shown in FIG. 1 is A two-way pneumatic cylinder is used as the driver 30 .
请参阅图2,切线刀40的头端具有刃部41,刃部41是一种钩状的刃部 41,用以在切线刀40到达钩线位置时钩住待切断的车缝线L,然后在车缝线 L保持紧张的状态下,通过拉回切线刀40的动作切断车缝线L。如图1所显示的构造,在本实用新型的一较佳实施例,切线刀40的尾端具有长形的穿孔 42,切线刀40的尾端通过穿过穿孔42的连接组件43(例如螺栓)装设于刀座 44,刀座44的另一端连接驱动器30的驱动件(例如双向气压缸的活塞杆),较佳地,其中穿孔42的长轴方向沿着驱动器30的往复运动方向延伸,通过连接组件43可以调整切线刀40在往复移动行程中的起点和终点位置。Referring to Fig. 2, the head end of the thread cutter 40 has a blade portion 41, the blade portion 41 is a hook-shaped blade portion 41 for hooking the sewing thread L to be cut when the thread cutter 40 reaches the thread hook position, Then, under the condition that the sewing thread L is kept tense, the sewing thread L is cut by the action of pulling back the thread cutter 40 . As shown in Figure 1, in a preferred embodiment of the present invention, the tail end of the thread cutter 40 has an elongated perforation 42, and the tail end of the thread cutter 40 passes through the connecting assembly 43 (such as a bolt) that passes through the perforation 42 ) is mounted on the knife seat 44, and the other end of the knife seat 44 is connected to the driver of the driver 30 (such as the piston rod of the two-way pneumatic cylinder), preferably, the long axis direction of the perforation 42 extends along the reciprocating direction of the driver 30 , the start and end positions of the thread cutter 40 in the reciprocating movement stroke can be adjusted through the connecting assembly 43 .
如图5A所显示的一种实施例,其中切线刀40设置在车缝对象70朝向针棒座24的一侧(同以下所称车缝物件70的内侧),具体而言,切线刀40的位置是在车缝对象70和钩针22之间,在钩针22钩住由车缝线L形成的线圈 L1并且回到车缝对象70的内侧之后,控制器10将启动切线机构的驱动器30,利用驱动器30将切线刀40由常态的待命位置(见图4A)推动至钩线位置(见图5C);较佳地,切线刀40朝向钩线位置移动的一种实施方式,其中切线刀40是以一斜角斜向地朝向钩线位置的方向伸出,并且令切线刀40的刃部41到达待切断的车缝线L的下方,利用钩状的刃部41钩住待切断的车缝线L。较佳地,其中在切断车缝线L之前,控制器10控制拉帮机的出线色拉23夹住车缝线L停止出线(主要是利用出线色拉23中的气压缸232带动二个色拉片 231夹住车缝线L),这样可以使得待切断的车缝线L保持在紧张的状态下,然后,通过驱动器30将切线刀40拉回至常态待命位置的动作即可切断车缝线L。An embodiment shown in Figure 5A, wherein the thread cutter 40 is arranged on the side of the sewing object 70 towards the needle bar seat 24 (the inside of the sewing object 70 as hereinafter referred to), specifically, the thread cutter 40 The position is between the sewing object 70 and the crochet needle 22. After the crochet needle 22 hooks the loop L1 formed by the sewing thread L and returns to the inside of the sewing object 70, the controller 10 will start the driver 30 of the thread cutting mechanism, using The driver 30 pushes the thread cutter 40 from the normal standby position (see FIG. 4A) to the thread hook position (see FIG. 5C); Protrude obliquely toward the hook thread position at an oblique angle, and make the blade portion 41 of the thread cutter 40 reach below the sewing thread L to be cut off, and use the hook-shaped blade portion 41 to hook the sewing thread to be cut off Line L. Preferably, before cutting off the sewing thread L, the controller 10 controls the outlet salad 23 of the side-hanging machine to clamp the sewing thread L to stop the thread (mainly using the pneumatic cylinder 232 in the outlet salad 23 to drive two salad pieces 231 Clamp the sewing thread L), so that the sewing thread L to be cut can be kept in a tense state, and then the thread cutting knife 40 can be pulled back to the normal standby position by the driver 30 to cut off the sewing thread L.
以下通过图3A-图3G说明本创作提出的拉帮机的自动切线装置的连续动作,为了便于理解针棒21和钩针22的动作,图中并未绘示压料器P、送料器,而且仅显示出线色拉23的部分组件。Below through Fig. 3A-Fig. 3G, the continuous action of the automatic thread cutting device of the lasting machine proposed by this creation is illustrated. In order to facilitate the understanding of the action of the needle bar 21 and the crochet needle 22, the presser P and the feeder are not shown in the figure, and Only some of the components of thread salad 23 are shown.
(1)如图3A所显示,在开始车缝作业之前(此时的拉帮机是暂停状态),安装于针棒座24的针棒21在起始点的位置,其中车缝线L在通过出线色拉 23的后经过针棒座24到达针棒21,车缝线L的线头穿过针棒21的针孔并且在针棒21保留足够长度的线头,待车缝的车缝对象70也到达送料器的预定位置。在此同时,本实用新型自动切线装置的切线刀40停在常态的待命位置 (见图4A)。(1) As shown in Figure 3A, before starting the sewing operation (the lasting machine at this time is in a paused state), the needle bar 21 installed on the needle bar seat 24 is at the starting point, and the sewing thread L is passing through After the thread salad 23 reaches the needle bar 21 through the needle bar seat 24, the thread end of the sewing thread L passes through the pinhole of the needle bar 21 and retains a sufficient length of thread end in the needle bar 21, and the sewing object 70 to be sewn also arrives The intended position of the feeder. At the same time, the thread cutter 40 of the automatic thread cutting device of the present utility model stops at the normal standby position (seeing Fig. 4A).
(2)如图3B所显示,开始进行车缝作业,针棒21从起始点的位置朝向车缝对象70的方向前进(出针运动),此时出线色拉23的二个色拉片231保持放松的状态不会夹住车缝线L,针棒21刺穿车缝物件70,由针棒21将一段车缝线L带至车缝物件70的外侧(在图3B显示的车缝对象70的右侧)。(2) As shown in Figure 3B, the sewing operation is started, and the needle bar 21 advances from the position of the starting point toward the direction of the sewing object 70 (needle-exiting movement), and at this time, the two salad pieces 231 of the thread-out salad 23 remain loose The state will not clamp the sewing thread L, the needle bar 21 pierces the sewing object 70, and a section of sewing thread L is brought to the outside of the sewing object 70 by the needle bar 21 (in the sewing object 70 shown in FIG. 3B Right).
(3)如图3C所显示,针棒21朝向车缝对象70的内侧的方向缩回的过程中(收针运动),前述位于车缝物件70的外侧的一段车缝线L开始形成线圈L1,在此时,钩针21伸至车缝对象70的外侧并且钩住所述的线圈L1(请同时参考图4B)。(3) As shown in FIG. 3C , during the process of retracting the needle bar 21 toward the inner side of the sewing object 70 (needle narrowing movement), the aforementioned section of sewing thread L located on the outer side of the sewing object 70 begins to form a loop L1 , at this time, the crochet needle 21 extends to the outside of the sewing object 70 and hooks the loop L1 (please also refer to FIG. 4B ).
(4)如图3D所显示,针棒21进行收针运动朝向车缝对象70的内侧的方向缩回至起始点的位置,然后钩针22越过车缝对象70的顶缘移动至车缝对象70的内侧,钩针22同时拉住被钩住的线圈L1从车缝对象70的顶缘越过,然后进入车缝对象70的内侧(车缝物件的顶缘仍被压料器压住,图中未绘示),在此同时送料机构也会带动车缝对象70移动(如图3D中箭头50所指的方向),在车缝对象70的内侧的钩针22的位置略低于针棒21的在出针运动时的水平位置。(4) As shown in FIG. 3D , the needle bar 21 performs a narrowing motion and retracts toward the inside of the sewing object 70 to the position of the starting point, and then the crochet needle 22 moves over the top edge of the sewing object 70 to the sewing object 70 At the same time, the crochet needle 22 pulls the hooked loop L1 across the top edge of the sewing object 70, and then enters the inside of the sewing object 70 (the top edge of the sewing object is still pressed by the presser, not shown in the figure shown), at the same time, the feeding mechanism will also drive the sewing object 70 to move (as indicated by the arrow 50 in Figure 3D), and the position of the crochet needle 22 on the inside of the sewing object 70 is slightly lower than that of the needle bar 21. The horizontal position when the needle moves.
(5)如图3E所显示,针棒21再次作出针运动,此时针棒21带着车缝线L 先穿过前述的到达车缝对象70的内侧的线圈L1(请同时参考图4C)。(5) As shown in FIG. 3E, the needle bar 21 makes a needle movement again. At this time, the needle bar 21 takes the sewing thread L to pass through the aforementioned loop L1 that reaches the inner side of the sewing object 70 (please also refer to FIG. 4C).
(6)如图3F所显示,然后针棒21刺穿车缝对象70,再由针棒21将一段已经穿过前述线圈L1的车缝线L带至车缝物件70的外侧。(6) As shown in FIG. 3F , then the needle bar 21 pierces the sewing object 70 , and then the needle bar 21 brings a section of sewing thread L that has passed through the aforementioned loop L1 to the outside of the sewing object 70 .
(7)如图3G所显示,针棒21再次进行收针运动,如同前述图3C所显示的动作,位于车缝对象70的外侧的一段车缝线L再次形成新的线圈L2,接着循环地重复前述图3C-图3G的动作,就能在车缝对象70形成连续的车缝组织 (见图5A)。(7) As shown in FIG. 3G , the needle bar 21 performs a narrowing motion again, as in the action shown in the aforementioned FIG. 3C , a section of sewing thread L positioned outside the sewing object 70 forms a new loop L2 again, and then cyclically By repeating the aforementioned actions in FIGS. 3C-3G , a continuous sewing structure can be formed on the sewing object 70 (see FIG. 5A ).
在完成车缝作业之后,操作者启动控制器10进行切线动作,例如但不限于按下连接控制器10的切线按钮11,控制器10会依据前述针棒21、钩针22 的位置决定切线机构的动作时间点进行切线动作,其中一种实施方式可以在拉帮机的驱动机构装设微动开关(microswitch),当针棒21、钩针22在驱动机构的带动下到达预设的位置时触发微动开关产生切线信号,控制器10就能依据切线信号控制切线机构的驱动器30运作,进而完成切线动作。请参阅图 5A,在所述进行切线动作的动作时间点,其中针棒21已完成收针运动回到起始点的位置,而钩针22则是拉住被钩住的线圈L1从车缝对象70的顶缘越过,然后进入车缝对象70的内侧(与前述图3D相同的位置),切线机构的驱动器 30先推动切线刀40以一斜角斜向地朝向钩线位置的方向伸出(见图5C),切线刀40到达钩线位置时,切线刀40的底缘会压在接近针棒21的前端的车缝线L的上方(见图5A),然后切线刀40的刃部41会到达待切断的车缝线L的下方,利用钩状的刃部41钩住待切断的车缝线L,所述被刃部41钩住的待切断的车缝线L是已形成所述线圈L1的部分线段,换言之,切线刀40用以切断构成线圈L1的车缝线L。较佳地,其中在执行切断车缝线L之前,控制器 10控制拉帮机的出线色拉23夹住车缝线L停止出线,这样可以使得待切断的车缝线L保持在紧张的状态下,然后,通过驱动器30将切线刀40拉回至常态待命位置的动作就能切断车缝线L,其中线圈L1被切线刀40切断的切断点位置60是在线圈L1的中距离针棒21的针尖较远的位置为佳(见图5B-图5C),车缝线L在被切断后,操作者将车缝对象70从拉帮机的送料机构移走时,在切断车缝线L之前已形成线圈L1的一段车缝线L的大部分仍然会留在针棒21,可以在针棒21保留一致且足够长度的线头,不必再次穿线就能立即进行下一个车缝任务。After the sewing operation is completed, the operator activates the controller 10 to perform thread trimming, such as but not limited to pressing the thread trimming button 11 connected to the controller 10, and the controller 10 will determine the thread trimming mechanism according to the positions of the aforementioned needle bar 21 and hook 22. The thread tangent action is performed at the action time point. One of the implementation methods can install a microswitch (microswitch) on the driving mechanism of the lasting machine. The manual switch generates a thread-cutting signal, and the controller 10 can control the operation of the driver 30 of the thread-cutting mechanism according to the thread-cutting signal, and then complete the thread-cutting action. Please refer to FIG. 5A , at the time point of the thread tangential action, the needle bar 21 has completed the narrowing motion and returned to the starting point, and the crochet needle 22 is pulling the hooked loop L1 from the sewing object 70 and then enter the inside of the sewing object 70 (the same position as the aforementioned Fig. 3D), the driver 30 of the thread cutting mechanism first pushes the thread cutter 40 to protrude obliquely toward the hook line position at an oblique angle (see Fig. 5C), when the thread cutter 40 reaches the thread hook position, the bottom edge of the thread cutter 40 will be pressed on the top of the sewing thread L close to the front end of the needle bar 21 (see Fig. 5A), and then the blade portion 41 of the thread cutter 40 will be Reach below the sewing thread L to be cut off, hook the sewing thread L to be cut off with the hook-shaped blade portion 41, and the sewing thread L to be cut off hooked by the blade portion 41 has already formed the loop A part of the line segment of L1, in other words, the thread cutter 40 is used to cut the sewing thread L constituting the loop L1. Preferably, before executing the cutting of the sewing thread L, the controller 10 controls the thread outlet salad 23 of the lasting machine to clamp the sewing thread L to stop the thread outlet, so that the sewing thread L to be cut can be kept in a tense state , and then, the thread cutter 40 is pulled back to the normal standby position by the driver 30 to cut off the sewing thread L, wherein the cutting point position 60 where the coil L1 is cut off by the thread cutter 40 is at the middle distance from the needle bar 21 of the coil L1 The farther position of the needle point is better (see Fig. 5B-Fig. 5C). After the sewing thread L is cut off, when the operator removes the sewing object 70 from the feeding mechanism of the laster machine, the sewing thread L is cut off before the sewing thread L is cut off. Most of the sewing thread L forming the loop L1 will still remain on the needle bar 21, and a consistent and sufficient length of thread end can be reserved on the needle bar 21, so that the next sewing task can be performed immediately without rethreading.
实际上,从切线刀40伸出至钩线位置然后缩回至常态待命位置的整个切线动作的时间很短,一般不超过1秒钟,明显地要比传统以手工方式剪断车缝线L的方式更快。本实用新型可以解决现有拉帮机以手动方式剪线以致产能低落的问题,同时在切断车缝线之后,可以在针棒保留一致且足够长度的线头,不必再次穿线就能立即进行下一个车缝任务。In fact, the time for the entire thread cutting action from the thread cutter 40 stretched out to the thread hook position and then retracted to the normal standby position is very short, generally no more than 1 second, which is obviously shorter than that of traditionally cutting the sewing thread L by hand. way faster. The utility model can solve the problem that the production capacity is low due to the manual thread trimming of the existing lasting machine. At the same time, after the sewing thread is cut off, a consistent and sufficient thread end can be kept on the needle bar, and the next thread can be carried out immediately without re-threading. Sewing tasks.
虽然本实用新型已通过上述的实施例公开如上,然其并非用以限定本实用新型,本领域技术人员,在不脱离本实用新型的精神和范围内,当可作些许的更动与润饰,因此本实用新型的专利保护范围须视本申请的权利要求所界定者为准。Although the utility model has been disclosed above through the above-mentioned embodiments, it is not intended to limit the utility model. Those skilled in the art may make some changes and modifications without departing from the spirit and scope of the utility model. Therefore, the patent protection scope of the present utility model shall be defined by the claims of the present application.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621052025.7U CN206607401U (en) | 2016-09-13 | 2016-09-13 | Automatic Thread Cutting Device for Lapper Machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621052025.7U CN206607401U (en) | 2016-09-13 | 2016-09-13 | Automatic Thread Cutting Device for Lapper Machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382094A (en) * | 2018-05-10 | 2018-08-10 | 曹东华 | Method for preventing thread-bound financial binding machine from being broken and thread-bound financial binding machine |
| CN108866845A (en) * | 2018-08-17 | 2018-11-23 | 福建永信数控科技股份有限公司 | 3D one-pass molding vamp machine |
| CN112921524A (en) * | 2021-01-18 | 2021-06-08 | 浙江银象机电股份有限公司 | Multifunctional sewing machine |
-
2016
- 2016-09-13 CN CN201621052025.7U patent/CN206607401U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382094A (en) * | 2018-05-10 | 2018-08-10 | 曹东华 | Method for preventing thread-bound financial binding machine from being broken and thread-bound financial binding machine |
| CN108866845A (en) * | 2018-08-17 | 2018-11-23 | 福建永信数控科技股份有限公司 | 3D one-pass molding vamp machine |
| CN108866845B (en) * | 2018-08-17 | 2021-03-09 | 福建永信数控科技股份有限公司 | 3D one shot forming vamp machine |
| CN112921524A (en) * | 2021-01-18 | 2021-06-08 | 浙江银象机电股份有限公司 | Multifunctional sewing machine |
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