CN206606154U - A kind of heavy type commercial truck plastic bumper support - Google Patents

A kind of heavy type commercial truck plastic bumper support Download PDF

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Publication number
CN206606154U
CN206606154U CN201720250784.2U CN201720250784U CN206606154U CN 206606154 U CN206606154 U CN 206606154U CN 201720250784 U CN201720250784 U CN 201720250784U CN 206606154 U CN206606154 U CN 206606154U
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China
Prior art keywords
bumper
bumper bracket
main body
fixing hole
bracket
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Expired - Fee Related
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CN201720250784.2U
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Chinese (zh)
Inventor
解卫海
刘敏
李秀宇
朱晓婉
李菁华
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YANCHENG BUGAO AUTOMOBILE FITTINGS MANUFACTURING Co Ltd
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YANCHENG BUGAO AUTOMOBILE FITTINGS MANUFACTURING Co Ltd
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Priority to CN201720250784.2U priority Critical patent/CN206606154U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

本实用新型公开了一种重型商用卡车塑料保险杠支架为整体式结构,采用长玻璃纤维增强聚丙烯材料通过注塑一次成型,保险杠支架由保险杠支架主体和保险杠支架垂直固定面构成,保险杠支架主体内侧周边采用双层筋全包围结构,内部采用放射性加强筋结构,保险杠支架主体的根部与端部设置有保险杠固定孔一,保险杠支架垂直固定面内部设有相互交叉筋结构,保险杠支架垂直固定面上设置有保险杠固定孔二,保险杠固定孔一、保险杠固定孔二内置预埋螺母,本实用新型强度高,重量轻,能够代替金属制件,尺寸精度高,安装精准,大幅提升生产效率。

The utility model discloses a plastic bumper bracket of a heavy-duty commercial truck with an integral structure, which is formed by injection molding of long glass fiber reinforced polypropylene material at one time. The bumper bracket is composed of a bumper bracket main body and a vertical fixing surface of the bumper bracket. The inner periphery of the main body of the bumper bracket is fully surrounded by double-layer ribs, and the interior adopts a radial rib structure. The root and end of the main body of the bumper bracket are provided with bumper fixing holes 1, and the vertical fixing surface of the bumper bracket is provided with intersecting rib structures. , the vertical fixing surface of the bumper bracket is provided with the second bumper fixing hole, the first bumper fixing hole and the second bumper fixing hole with built-in embedded nuts, the utility model has high strength, light weight, can replace metal parts, and has high dimensional accuracy , Precise installation, greatly improving production efficiency.

Description

一种重型商用卡车塑料保险杠支架A heavy duty commercial truck plastic bumper bracket

技术领域technical field

本发明属于卡车保险杠技术领域,特别是涉及一种重型商用卡车塑料保险杠支架。The invention belongs to the technical field of truck bumpers, in particular to a plastic bumper bracket for heavy-duty commercial trucks.

背景技术Background technique

重型商用卡车保险杠支架多为金属板材冲压焊接或管梁焊接冲金属压件构成,有几个缺陷:1、工序较多,生产效率低;2、质量较重,保险杠的下沉,影响汽车外观;3、尺寸精度低,保险杠与周边部件配合不佳,导致安装困难,防护性差,因此,需要采用非金属材料的支架能够有效降低零件的重量,提高配合精度,实现整车的轻量化。The bumper brackets of heavy-duty commercial trucks are mostly composed of sheet metal stamping and welding or pipe beam welding and stamping metal pressing parts. There are several defects: 1. There are many processes and low production efficiency; Car appearance; 3. Low dimensional accuracy, poor fit between the bumper and surrounding components, resulting in difficult installation and poor protection. Therefore, brackets made of non-metallic materials are required to effectively reduce the weight of parts, improve fit accuracy, and achieve lightness of the vehicle Quantify.

发明内容Contents of the invention

为解决上述问题,本发明公开了一种重型商用卡车塑料保险杠支架,质量轻,成本低,装配简单,能够实现保险杠轻量化。In order to solve the above problems, the present invention discloses a plastic bumper bracket for heavy-duty commercial trucks, which is light in weight, low in cost, simple in assembly and capable of reducing the weight of the bumper.

为达到上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:

一种重型商用卡车塑料保险杠支架为整体式结构,采用长玻璃纤维增强聚丙烯材料通过注塑一次成型,长玻璃纤纤维相互交织,强度更高,能够代替金属制件。A plastic bumper bracket for a heavy-duty commercial truck has an integral structure, and is formed by injection molding of long glass fiber reinforced polypropylene material at one time. The long glass fiber fibers are interwoven with each other, and the strength is higher, which can replace metal parts.

保险杠支架由保险杠支架主体和保险杠支架垂直固定面构成,保险杠支架主体内侧周边采用双层筋全包围结构,内部采用放射性加强筋结构,筋与筋之间相互连接,从根部到端部采用等强度梁结构,保险杠支架主体的根部与端部设置有保险杠固定孔一,保险杠支架垂直固定面内部设有相互交叉筋结构,保险杠支架垂直固定面上设置有保险杠固定孔二,保险杠固定孔一、保险杠固定孔二内置预埋螺母。The bumper bracket is composed of the main body of the bumper bracket and the vertical fixing surface of the bumper bracket. The inner periphery of the main body of the bumper bracket is fully surrounded by double-layer ribs, and the interior adopts a radial rib structure. The main body of the bumper bracket adopts an equal-strength beam structure. The root and end of the main body of the bumper bracket are provided with bumper fixing holes. Hole two, bumper fixing hole one, bumper fixing hole two built-in embedded nuts.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明所述的一种重型商用卡车塑料保险杠支架,采用高性能非金属材料直接一次注塑成型,强度高,重量轻,尺寸精度高,安装精准,大幅提升生产效率。The plastic bumper bracket of a heavy-duty commercial truck according to the invention is directly molded by one-time injection molding of high-performance non-metallic materials, has high strength, light weight, high dimensional accuracy, precise installation, and greatly improves production efficiency.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明的安装结构图。Fig. 2 is an installation structure diagram of the present invention.

附图标记列表:List of reference signs:

1、保险杠支架主体,2、保险杠支架垂直固定面,3、双层筋全包围结构,4、放射性加强筋结构,5、保险杠固定孔二,6、保险杠固定孔一,7、预埋螺母,8、相互交叉筋结构,11、保险杠。1. The main body of the bumper bracket, 2. The vertical fixing surface of the bumper bracket, 3. The fully enclosed structure of double-layer ribs, 4. The structure of the radial reinforcement ribs, 5. The second bumper fixing hole, 6. The first bumper fixing hole, 7. Embedded nuts, 8, intersecting rib structure, 11, bumper.

具体实施方式detailed description

下面结合附图和具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer ” refer to directions towards or away from the geometric center of a particular part, respectively.

如图所示,本发明所述的一种重型商用卡车塑料保险杠支架,用于汽车前保险杠,支架包括保险杠支架主体1和保险杠支架垂直固定面2构成,保险杠支架主体1内侧周边采用双层筋全包围结构3,内部采用放射性加强筋结构4,筋与筋之间相互连接,从根部到端部采用等强度梁结构,保险杠支架主体1的根部与端部设置有保险杠固定孔一6,保险杠支架垂直固定面内部设有相互交叉筋结构8,保险杠支架垂直固定面2上设置有保险杠固定孔二5,保险杠固定孔一6、保险杠固定孔二5内置预埋螺母7。As shown in the figure, a plastic bumper bracket for a heavy-duty commercial truck according to the present invention is used for the front bumper of a car. The bracket includes a bumper bracket main body 1 and a bumper bracket vertical fixing surface 2. The inside of the bumper bracket main body 1 The periphery adopts a double-layer rib full-enclosed structure 3, and the interior adopts a radial reinforcing rib structure 4. The ribs are connected to each other, and an equal-strength beam structure is adopted from the root to the end. The root and end of the bumper bracket main body 1 are provided with insurance. Bar fixing hole 1 6, the vertical fixing surface of the bumper bracket is provided with intersecting rib structure 8, the vertical fixing surface 2 of the bumper bracket is provided with bumper fixing hole 2 5, bumper fixing hole 1 6, bumper fixing hole 2 5 built-in embedded nut 7.

本发明所述的一种重型商用卡车塑料保险杠支架,使用时保险杠支架通过保险杠支架主体1的根部与端部的保险杠固定孔一6,固定在保险杠11上构成保险杠总成,保险杠总成通过保险杠固定孔一5安装到车架上,相互交叉筋结构8和双层筋全包围结构3以及放射性加强筋结构4能有效提升保险杠总成强度,确保能够代替金属制件。The plastic bumper bracket of a heavy-duty commercial truck according to the present invention, when in use, the bumper bracket passes through the bumper fixing holes 6 at the root and end of the bumper bracket main body 1, and is fixed on the bumper 11 to form a bumper assembly , the bumper assembly is installed on the vehicle frame through the bumper fixing hole 5, the mutual cross rib structure 8, the double-layer rib full-enclosed structure 3 and the radial rib structure 4 can effectively improve the strength of the bumper assembly and ensure that it can replace the metal parts.

本发明所述的保险杠支架采用长玻璃纤维增强聚丙烯注塑成型,玻璃纤维长度在5-7mm,并通过改进的注射成型工艺,保证制品中的玻纤长度在3-5mm,采用长玻璃纤维以及高结晶聚丙烯树脂使材料在120℃时的高温疲劳强度为普通玻璃纤维增强聚丙烯的2倍,生产出来的保险杠支架具有优异的抗蠕变性能和收缩率低,零件的尺寸稳定性好,安装精度高,重量轻,保险杠支架较金属支架轻约40%,而且通过一体注塑成型,工作效率大幅提升。The bumper bracket of the present invention is injection-molded with long glass fiber reinforced polypropylene, and the length of the glass fiber is 5-7mm, and through the improved injection molding process, the length of the glass fiber in the product is guaranteed to be 3-5mm, and the length of the glass fiber is 3-5mm. And the high crystalline polypropylene resin makes the high temperature fatigue strength of the material at 120°C twice that of ordinary glass fiber reinforced polypropylene. The produced bumper bracket has excellent creep resistance and low shrinkage, and the dimensional stability of the parts Good, high installation accuracy, light weight, the bumper bracket is about 40% lighter than the metal bracket, and through one-piece injection molding, the work efficiency is greatly improved.

本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。The technical means disclosed in the solutions of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features.

Claims (1)

1. a kind of heavy type commercial truck plastic bumper support, it is characterised in that:Bumper holder by bumper holder main body and Bumper holder vertical attachment face is constituted, and bumper holder main body inner peripheral surrounds structure entirely using double-layer rib, and inside is used Radioactivity reinforcing rib structure, root and the end of bumper holder main body are provided with bumper fixing hole one, and bumper holder hangs down Provided with the muscle structure that intersects inside straight stationary plane, bumper fixing hole two is provided with bumper holder vertical attachment face, is protected Embedded nut built in dangerous thick stick fixing hole one, bumper fixing hole two.
CN201720250784.2U 2017-03-15 2017-03-15 A kind of heavy type commercial truck plastic bumper support Expired - Fee Related CN206606154U (en)

Priority Applications (1)

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CN201720250784.2U CN206606154U (en) 2017-03-15 2017-03-15 A kind of heavy type commercial truck plastic bumper support

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108657093A (en) * 2018-04-20 2018-10-16 安徽江淮汽车集团股份有限公司 A kind of front underrun protection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108657093A (en) * 2018-04-20 2018-10-16 安徽江淮汽车集团股份有限公司 A kind of front underrun protection device

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Granted publication date: 20171103