CN206604579U - Horizontal sand mill - Google Patents
Horizontal sand mill Download PDFInfo
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- CN206604579U CN206604579U CN201621308681.9U CN201621308681U CN206604579U CN 206604579 U CN206604579 U CN 206604579U CN 201621308681 U CN201621308681 U CN 201621308681U CN 206604579 U CN206604579 U CN 206604579U
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- Prior art keywords
- grinding
- main shaft
- sand mill
- horizontal sand
- utility
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- 239000004576 sand Substances 0.000 title claims 5
- 238000000227 grinding Methods 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000001788 irregular Effects 0.000 claims abstract description 5
- 239000000919 ceramic Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 4
- 241000270295 Serpentes Species 0.000 claims 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims 1
- 238000005299 abrasion Methods 0.000 claims 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- 239000011324 bead Substances 0.000 abstract description 11
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000010008 shearing Methods 0.000 abstract description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000976 ink Substances 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- -1 coatings Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
本实用新型公开了一种卧式珠磨机，包括机架，机架上安装有电气控制系统和研磨系统，物料运送系统连接研磨系统，电气控制系统与研磨系统、物料运送系统电性相连；研磨系统包括研磨桶体以及位于中心的主轴，主轴上具有若干枚等距排列的分散盘，分散盘具有若干凸块，为交错设置；主轴的底端与轴承相连，主轴的顶端部分为空心过滤出料器，空心过滤出料器与物料运送系统中的出料管相连，研磨筒体与主轴之间构成的研磨腔内置有若干研磨转子。本实用新型采用交错分布的不规则凸块式分散盘，与研磨转子、研磨筒体之间形成高速剪切、挤压和碰撞，增加了研磨转子之间的接触面积，有效提高研磨效率，使珠磨机可以长期、稳定的处于工作状态。
The utility model discloses a horizontal bead mill, which comprises a frame, an electrical control system and a grinding system are installed on the frame, the material delivery system is connected to the grinding system, and the electrical control system is electrically connected with the grinding system and the material delivery system; The grinding system includes a grinding barrel and a main shaft in the center. There are several dispersing discs arranged equidistantly on the main shaft. The discharge device, the hollow filter discharge device is connected with the discharge pipe in the material conveying system, and the grinding chamber formed between the grinding cylinder and the main shaft has a number of grinding rotors built in it. The utility model adopts staggered distribution of irregular bump-type dispersing discs to form high-speed shearing, extrusion and collision with the grinding rotor and the grinding cylinder, which increases the contact area between the grinding rotors and effectively improves the grinding efficiency. The bead mill can work stably for a long time.
Description
技术领域technical field
本实用新型涉及油墨生产设备领域，特别是涉及一种卧式珠磨机。The utility model relates to the field of ink production equipment, in particular to a horizontal bead mill.
背景技术Background technique
珠磨机广泛用于油漆、涂料、油墨、化妆品原料、食品、日化、染料、药品、磁性材料等工业领域，可以对固液物料进行湿式搅拌、研磨、分散的高效研磨分散设备。常见的珠磨机存在着使用寿命周期，维修和运行成本高，物料研磨效率底，物料输送量控制不稳定等缺陷，在生产应用中会产生各种设备上的问题。Bead mills are widely used in industrial fields such as paints, coatings, inks, cosmetic raw materials, food, daily chemicals, dyes, pharmaceuticals, and magnetic materials. Common bead mills have defects such as life cycle, high maintenance and operating costs, low material grinding efficiency, and unstable control of material delivery volume, which will cause various equipment problems in production applications.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种卧式珠磨机。The technical problem mainly solved by the utility model is to provide a horizontal bead mill.
为解决上述技术问题，本实用新型采用的一个技术方案是：In order to solve the problems of the technologies described above, a technical solution adopted by the utility model is:
提供一种卧式珠磨机，包括机架，所述机架上安装有电气控制系统和研磨系统，物料运送系统连接研磨系统，所述电气控制系统与研磨系统、物料运送系统电性相连；所述研磨系统包括研磨筒体以及位于中心的主轴，所述主轴上具有若干枚等距排列的分散盘，所述分散盘为不规则外形，具有若干凸块，所述分散盘为交错设置；所述主轴的底端与轴承相连，所述主轴的顶端部分为空心过滤出料器，所述空心过滤出料器与所述物料运送系统中的出料管相连，所述研磨筒体与所述主轴之间构成的研磨腔内置有若干研磨转子。A horizontal bead mill is provided, including a frame, an electrical control system and a grinding system are installed on the frame, the material delivery system is connected to the grinding system, and the electrical control system is electrically connected to the grinding system and the material delivery system; The grinding system includes a grinding cylinder and a main shaft located at the center, on which there are several equidistantly arranged dispersing discs, the dispersing discs are irregular in shape, have several bumps, and the dispersing discs are arranged in a staggered manner; The bottom end of the main shaft is connected with the bearing, the top part of the main shaft is a hollow filter discharger, and the hollow filter discharger is connected with the discharge pipe in the material delivery system, and the grinding cylinder is connected with the A number of grinding rotors are built in the grinding chamber formed between the above-mentioned main shafts.
在本实用新型一个较佳实施例中，所述研磨转子的材料为陶瓷氧化锆。In a preferred embodiment of the present invention, the grinding rotor is made of ceramic zirconia.
在本实用新型一个较佳实施例中，所述研磨筒体与所述研磨转子接触的那层的材料为高耐磨陶瓷碳化硅材料。In a preferred embodiment of the present invention, the material of the layer where the grinding cylinder is in contact with the grinding rotor is a high wear-resistant ceramic silicon carbide material.
在本实用新型一个较佳实施例中，所述研磨系统的外壳上还安装有蛇形的冷却管道。In a preferred embodiment of the utility model, a serpentine cooling pipeline is installed on the shell of the grinding system.
本实用新型的有益效果是：本实用新型一种卧式珠磨机，通过主轴带动分散盘，分散盘为交错分布的不规则凸块式分散盘，与研磨转子、研磨筒体之间形成高速剪切、挤压和碰撞，增加了研磨转子之间的接触面积，能够有效提高研磨效率，使珠磨机可以长期、稳定的处于工作状态。The beneficial effects of the utility model are: the utility model is a horizontal bead mill, the dispersing disc is driven by the main shaft, and the dispersing disc is an irregular bump-type dispersing disc distributed in a staggered manner, forming a high-speed bead mill with the grinding rotor and the grinding cylinder. Shearing, extrusion and collision increase the contact area between the grinding rotors, which can effectively improve the grinding efficiency and make the bead mill work stably for a long time.
附图说明Description of drawings
图1是本实用新型一较佳实施例的结构示意图；Fig. 1 is the structural representation of a preferred embodiment of the utility model;
图2是图1所示实施例中研磨系统中主轴、分散盘及空心过滤出料器的结构示意图；Fig. 2 is a schematic structural view of the main shaft, the dispersion disc and the hollow filter discharger in the grinding system in the embodiment shown in Fig. 1;
附图中各部件的标记如下：1、机架，2、电气控制系统，3、研磨系统，31、主轴，32、分散盘，33、空心过滤出料器，4、物料运送系统，5、传动系统。The marks of each part in the accompanying drawings are as follows: 1. Frame, 2. Electric control system, 3. Grinding system, 31. Main shaft, 32. Dispersion disc, 33. Hollow filter discharger, 4. Material delivery system, 5. transmission system.
具体实施方式detailed description
下面结合附图对本实用新型的较佳实施例进行详细阐述，以使本实用新型的优点和特征能更易于被本领域技术人员理解，从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
一种卧式珠磨机，包括机架1，所述机架1上安装有电气控制系统2和研磨系统3，物料运送系统4连接研磨系统3，所述电气控制系统2与研磨系统3、物料运送系统4电性相连；所述研磨系统3包括研磨筒体以及位于中心的主轴31，所述主轴31上具有若干枚等距排列的分散盘32，所述分散盘32为不规则外形，具有若干凸块，所述分散盘32为交错设置；所述主轴31的底端与轴承相连，所述主轴31的顶端部分为空心过滤出料器33，空心过滤出料器33的镂空部分覆盖有过滤网，所述空心过滤出料器33与所述物料运送系统4中的出料管相连。主轴31的另一端与传动系统5相连，机架1的下方安装有发动机，所述研磨筒体与所述主轴31之间构成的研磨腔内置有若干研磨转子。A horizontal bead mill, comprising a frame 1, an electrical control system 2 and a grinding system 3 are installed on the frame 1, a material delivery system 4 is connected to the grinding system 3, the electrical control system 2 is connected to the grinding system 3, The material conveying system 4 is electrically connected; the grinding system 3 includes a grinding cylinder and a main shaft 31 located at the center, and the main shaft 31 has a plurality of equidistantly arranged dispersing discs 32, and the dispersing discs 32 have an irregular shape. There are several bumps, the dispersing discs 32 are arranged in a staggered manner; the bottom end of the main shaft 31 is connected with the bearing, and the top part of the main shaft 31 is a hollow filter discharger 33, and the hollow part of the hollow filter discharger 33 covers There is a filter screen, and the hollow filter discharger 33 is connected with the discharge pipe in the material delivery system 4 . The other end of the main shaft 31 is connected with the transmission system 5, and a motor is installed under the frame 1, and a plurality of grinding rotors are built in the grinding chamber formed between the grinding cylinder and the main shaft 31.
所述研磨转子的材料为陶瓷氧化锆，所述研磨筒体与所述研磨转子接触的那层的材料为高耐磨陶瓷碳化硅材料。The material of the grinding rotor is ceramic zirconia, and the material of the layer of the grinding cylinder in contact with the grinding rotor is high wear-resistant ceramic silicon carbide material.
所述研磨系统3的外壳上还安装有蛇形的冷却管道。Serpentine cooling pipes are also installed on the shell of the grinding system 3 .
本实用新型的工作过程：Working process of the present utility model:
待研磨物料通过物料运送系统4中的进料管泵入研磨系统3中，进料完毕后电气控制系统2控制传动系统5运作，带动研磨系统3中的主轴31进行转动，分散盘32、研磨转子以及研磨筒体之间激烈挤压、碰撞以及摩擦，将物料破碎研磨至一定细度；研磨完毕后，打开物料运送系统4中的出料管，电气控制系统2减缓主轴31转动速度，物料从空心过滤出料器33中输出至出料管中。安装在研磨系统3的外壳上的冷却管道，冷却水始终在其中循环运行，给研磨系统3降低温度，同时电气控制系统2中具有温度监控模块，实时监控研磨系统3中的温度的变化，保护机器，维持正常的生产运作。The material to be ground is pumped into the grinding system 3 through the feed pipe in the material delivery system 4. After feeding, the electrical control system 2 controls the operation of the transmission system 5, driving the main shaft 31 in the grinding system 3 to rotate, and the dispersing disc 32, grinding The intense extrusion, collision and friction between the rotor and the grinding cylinder crush and grind the material to a certain fineness; after the grinding is completed, open the discharge pipe in the material delivery system 4, the electrical control system 2 slows down the rotation speed of the main shaft 31, and the material Output from the hollow filter discharger 33 to the discharge pipe. The cooling pipe installed on the shell of the grinding system 3, the cooling water circulates in it all the time, lowers the temperature of the grinding system 3, and at the same time, the electrical control system 2 has a temperature monitoring module, which monitors the temperature change in the grinding system 3 in real time and protects machines to maintain normal production operations.
以上所述仅为本实用新型的实施例，并非因此限制本实用新型的专利范围，凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621308681.9U CN206604579U (en) | 2016-12-01 | 2016-12-01 | Horizontal sand mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621308681.9U CN206604579U (en) | 2016-12-01 | 2016-12-01 | Horizontal sand mill |
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| Publication Number | Publication Date |
|---|---|
| CN206604579U true CN206604579U (en) | 2017-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621308681.9U Expired - Fee Related CN206604579U (en) | 2016-12-01 | 2016-12-01 | Horizontal sand mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206604579U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110835472A (en) * | 2018-08-18 | 2020-02-25 | 珠海东洋色材有限公司 | Manufacturing method for producing β type phthalocyanine blue pigment by high-energy ball milling equipment |
| CN117065872A (en) * | 2023-10-18 | 2023-11-17 | 烟台金丝猴食品科技有限公司 | Food raw material grinding device |
-
2016
- 2016-12-01 CN CN201621308681.9U patent/CN206604579U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110835472A (en) * | 2018-08-18 | 2020-02-25 | 珠海东洋色材有限公司 | Manufacturing method for producing β type phthalocyanine blue pigment by high-energy ball milling equipment |
| CN117065872A (en) * | 2023-10-18 | 2023-11-17 | 烟台金丝猴食品科技有限公司 | Food raw material grinding device |
| CN117065872B (en) * | 2023-10-18 | 2023-12-12 | 烟台金丝猴食品科技有限公司 | Food raw material grinding device |
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Granted publication date: 20171103 |