CN206601229U - A kind of double tool rest reliability test of combination loading - Google Patents
A kind of double tool rest reliability test of combination loading Download PDFInfo
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Abstract
本实用新型属于机械试验设备及方法技术领域,涉及一种联合加载的双刀架可靠性试验装置,包括两台刀架、双刀架安装台装置、联合加载装置、控制柜、数据采集箱和控制台;两台刀架安装在双刀架安装台装置上,在伺服电机带动下沿导轨运动;联合加载装置位于双刀架安装台装置上方,布置在两台刀架之间,实现同时对两台刀架施加载荷,并对刀架的性能进行检测;本实用新型通过分层自动切换的方式实现普通刀头加载与动力刀头加载两种模式切换,普通刀头加载基于方向可调整的压电陶瓷加载机构,动力刀头加载基于两动力刀头对托原理与弯矩、振动加载结构;通过一套影像检测机构同时检测两台刀架工况,使得本实用新型集成度、自动化程度高。
The utility model belongs to the technical field of mechanical testing equipment and methods, and relates to a combined loading double-turret reliability test device, which includes two tool rests, a double-turret mounting table device, a combined loading device, a control cabinet, a data acquisition box and Console; the two tool holders are installed on the double tool holder installation device and move along the guide rail driven by the servo motor; the joint loading device is located above the double tool holder installation device and is arranged between the two tool holders to realize simultaneous alignment. The load is applied by two tool holders, and the performance of the tool holder is tested; the utility model realizes the switching between ordinary cutter head loading and power cutter head loading through layered automatic switching, and the ordinary cutter head loading is based on the direction-adjustable Piezoelectric ceramic loading mechanism, the power cutter head loading is based on the principle of two power cutter heads against each other and the bending moment, vibration loading structure; through a set of image detection mechanism to detect the working conditions of two tool holders at the same time, so that the integration and automation of the utility model high.
Description
技术领域technical field
本实用新型属于机械试验设备及方法技术领域,涉及一种联合加载的双刀架可靠性试验装置,具体地说,涉及一种可以同时对两台数控刀架的工况进行模拟的可靠性试验装置。The utility model belongs to the technical field of mechanical test equipment and methods, and relates to a reliability test device for combined loading of double tool holders, in particular to a reliability test capable of simulating the working conditions of two numerical control tool holders at the same time device.
技术背景technical background
数控刀架作为数控车床的关键功能部件,其故障直接影响到车床的加工精度与工作效率。纵观当前国内外数控刀架的可靠性试验台,大部分只能对单台数控刀架进行可靠性试验,其加载装置以及附件繁多导致试验台成本高,空间利用率低。在对动力伺服刀架动力头的加载上,目前大部分试验台仅使用测功机对动力头进行扭矩加载,不能模拟弯矩与切削振动。在对性能进行检测的过程中,传统检测方式检测方法过于分散,在可靠性装置的设计时并未很好地考虑到传感器与监测设备的安装问题。As the key functional component of CNC lathe, the CNC tool post's failure directly affects the machining accuracy and work efficiency of the lathe. Looking at the current reliability test benches of CNC tool holders at home and abroad, most of them can only conduct reliability tests on a single CNC tool holder, and the numerous loading devices and accessories lead to high cost and low space utilization of the test bench. In terms of loading the power head of the dynamic servo tool post, most of the test benches currently only use the dynamometer to load the power head with torque, which cannot simulate bending moment and cutting vibration. In the process of performance testing, the traditional detection methods are too scattered, and the installation of sensors and monitoring equipment is not well considered in the design of reliability devices.
实用新型内容Utility model content
本实用新型所要解决的技术问题是现有技术无法对两台刀架进行联合可靠性试验,对动力刀头加载成本过大且不能很好模拟工况。提供了一种对两台同型号的动力伺服刀架共同进行切削力加载与动力头加载的刀架可靠性试验装置。The technical problem to be solved by the utility model is that the prior art cannot carry out a combined reliability test on two tool holders, the cost of loading the power tool head is too large and the working conditions cannot be well simulated. A tool holder reliability test device is provided for jointly carrying out cutting force loading and power head loading on two power servo tool holders of the same model.
本专利所述的可靠性试验装置采用分层自动切换的方式实现普通刀头加载与动力头加载两种模式的切换。对于顶层普通刀头的切削力加载,本专利采用一套可以手动调整切削力大小与方向的压电陶瓷加载机构对两台数控刀架施加动态切削力。在顶层设计有一个检测区域,安装有一个包含两个摄像头的影像检测仪,实现对两台刀架的定位精度等参数实时检测,同时剩余空间可配备其他检测需要的传感器;对于底层动力刀头扭矩的加载,利用电机的对托原理,设计出两动力刀头配合传动结构,使两台刀架的动力刀头相互施加扭矩,取代传统的测功机施加扭矩的高成本方案。同时采用电磁加载器对动力刀头施加切削力动态载荷。通过张紧轮调节机构对皮带的松紧进行调整,从而对动力刀头施加弯矩载荷。The reliability test device described in this patent adopts the method of layered automatic switching to realize the switching between the ordinary cutter head loading mode and the power head loading mode. For the cutting force loading of the common cutter head on the top layer, this patent uses a piezoelectric ceramic loading mechanism that can manually adjust the magnitude and direction of the cutting force to apply dynamic cutting force to the two CNC tool holders. A detection area is designed on the top floor, and an image detector including two cameras is installed to realize real-time detection of parameters such as the positioning accuracy of the two tool holders. At the same time, the remaining space can be equipped with other sensors required for detection; for the bottom dynamic cutter head Torque loading, using the principle of supporting the motor, designed two power cutter heads with a transmission structure, so that the power cutter heads of the two tool holders apply torque to each other, replacing the high-cost solution of the traditional dynamometer to apply torque. At the same time, the electromagnetic loader is used to apply cutting force dynamic load to the dynamic cutter head. The tightness of the belt is adjusted through the tension wheel adjustment mechanism, so as to apply a bending moment load to the power cutter head.
为解决上述技术问题,本实用新型是采用如下技术方案实现的,结合附图说明如下:In order to solve the above-mentioned technical problems, the utility model is realized by adopting the following technical solutions, which are explained as follows in conjunction with the accompanying drawings:
一种联合加载的双刀架可靠性试验装置,包括两台刀架、双刀架安装台装置8、联合加 载装置2、控制柜4、数据采集箱5和控制台6;A joint-loaded double-turret reliability test device includes two knife-rests, a double-turret installation platform device 8, a combined loading device 2, a control cabinet 4, a data acquisition box 5, and a console 6;
所述两台刀架安装在双刀架安装台装置8上,在双刀架安装台装置8中的伺服电机16带动下沿着双刀架安装台装置8中的导轨11运动;The two knife rests are installed on the double knife rest mounting device 8, and are driven by the servo motor 16 in the double knife rest mounting device 8 along the guide rail 11 in the double knife rest mounting device 8;
所述联合加载装置2位于双刀架安装台装置8上方,且布置在两台刀架之间,实现同时模拟两台刀架切削时所受的载荷,并对刀架的性能进行检测;The combined loading device 2 is located above the double-turret mounting table device 8, and is arranged between the two tool rests, so as to simultaneously simulate the load on the two tool rests during cutting, and detect the performance of the tool rests;
所述控制柜4输入端与控制台6相连,输出端与两个刀架相连;The input end of the control cabinet 4 is connected to the console 6, and the output end is connected to the two tool holders;
所述数据采集箱5放置于控制台6上面,数据采集箱5的输入端与联合加载装置2中的影像检测仪22相连,数据采集箱5的输出端连接到控制台6的计算机中。The data collection box 5 is placed on the console 6 , the input of the data collection box 5 is connected to the image detector 22 in the joint loading device 2 , and the output of the data collection box 5 is connected to the computer of the console 6 .
技术方案中所述的双刀架安装台装置8还包括两根丝杆12、八个滑块14和两个刀架底座15;The double turret installation device 8 described in the technical solution also includes two screw rods 12, eight sliders 14 and two turret bases 15;
所述导轨11设有两条,两条导轨11水平固定在双刀架安装台装置8的底板上;The guide rails 11 are provided with two, and the two guide rails 11 are horizontally fixed on the bottom plate of the double tool rest mounting table device 8;
所述伺服电机16设有两台,所述两根丝杆12在两台伺服电机16的驱动下转动,每个刀架底座15下部有四个滑块14,所述两台刀架安装在两个刀架底座15上。Described servomotor 16 is provided with two, and described two screw mandrels 12 rotate under the drive of two servomotors 16, and each knife rest base 15 bottoms has four slide blocks 14, and described two knife rests are installed on On two knife rest bases 15.
技术方案中所述联合加载装置2包括加载模式切换支架27;The combined loading device 2 in the technical solution includes a loading mode switching bracket 27;
所述的加载模式切换支架27包含上下两层,分别是普通刀头加载层24和动力刀头加载层25,分别能够对刀架的普通刀头10和动力刀头9进行加载。The loading mode switch bracket 27 includes upper and lower layers, which are the ordinary cutter head loading layer 24 and the powered cutter head loading layer 25 respectively, which can respectively load the ordinary cutter head 10 and the powered cutter head 9 of the tool holder.
技术方案中所述普通刀头加载层24包括两套压电陶瓷切削力加载机构23;The ordinary cutter head loading layer 24 described in the technical solution includes two sets of piezoelectric ceramic cutting force loading mechanisms 23;
所述压电陶瓷切削力加载机构23包括切削力方向调整机构支板21、调整螺旋29、进给控制电机30、切削力方向调整架31、螺旋运动副32、压电陶瓷加载器底座33、压力传感器34、压电陶瓷加载棒35、切削力倾角调节旋钮36、半球凹槽加载头37;The piezoelectric ceramic cutting force loading mechanism 23 includes a cutting force direction adjustment mechanism support plate 21, an adjustment screw 29, a feed control motor 30, a cutting force direction adjustment frame 31, a spiral motion pair 32, a piezoelectric ceramic loader base 33, Pressure sensor 34, piezoelectric ceramic loading rod 35, cutting force inclination adjustment knob 36, hemispherical groove loading head 37;
所述的切削力方向调整机构支板21,固定在普通刀头加载层24表面的位置调整槽28上;The support plate 21 of the cutting force direction adjustment mechanism is fixed on the position adjustment groove 28 on the surface of the ordinary cutter head loading layer 24;
所述的调整螺旋29一端与切削力方向调整机构支板21上的孔装配,另一端与切削力方向调整架31通过轴孔配合固定;One end of the adjustment screw 29 is assembled with the hole on the support plate 21 of the cutting force direction adjustment mechanism, and the other end is fixed with the cutting force direction adjustment frame 31 through the shaft hole;
所述的进给控制电机30固定在切削力方向调整架31的尾端,进给控制电机30输出轴与螺旋运动副32连接,螺旋运动副32另一端与压电陶瓷加载器底座33相连;所述切削力调整架31能够绕切削力倾角调节旋钮36旋转;The feed control motor 30 is fixed on the tail end of the cutting force direction adjustment frame 31, the output shaft of the feed control motor 30 is connected to the screw motion pair 32, and the other end of the screw motion pair 32 is connected to the piezoelectric ceramic loader base 33; The cutting force adjustment frame 31 can rotate around the cutting force inclination adjustment knob 36;
所述的压电陶瓷加载器底座33一端与螺旋运动副32连接,另一端安装压力传感器34;One end of the piezoelectric ceramic loader base 33 is connected to the screw motion pair 32, and a pressure sensor 34 is installed at the other end;
压电陶瓷加载棒35与压电传感器34相连,另一端设有半球凹槽加载头37;压电陶瓷加载棒35在电压的驱动下,能够产生高频激振力,从而实现对普通刀头10的切削力加载。The piezoelectric ceramic loading rod 35 is connected to the piezoelectric sensor 34, and the other end is provided with a hemispherical groove loading head 37; the piezoelectric ceramic loading rod 35 can generate high-frequency excitation force under the drive of voltage, thereby realizing the normal cutter head 10 cutting force loading.
技术方案中所述动力刀头加载层25包括回转轴26、电磁加载器38、皮带轮39、皮带40、张紧轮41、动力刀头啮合孔42、动力刀头加载机构底座43和轴承座44;The power cutter head loading layer 25 described in the technical solution includes a rotary shaft 26, an electromagnetic loader 38, a pulley 39, a belt 40, a tension pulley 41, a power cutter head meshing hole 42, a power cutter head loading mechanism base 43 and a bearing seat 44. ;
所述回转轴26连接两个轴承座44以及皮带轮39中间的孔,回转轴26与动力刀头9配 合的一段加工有一个动力刀头啮合孔42,以便动力刀头9与回转轴26的配合;The rotary shaft 26 connects two bearing housings 44 and the hole in the middle of the belt pulley 39, and the section where the rotary shaft 26 cooperates with the power cutter head 9 is processed with a power cutter head engagement hole 42, so that the power cutter head 9 and the rotary shaft 26 can cooperate ;
两皮带轮39之间通过皮带40相连;Link to each other by belt 40 between two pulleys 39;
所述张紧轮41上端固定在普通刀头加载层24的底面板,下端通过可调节伸展角度的轮毂压紧皮带40;The upper end of the tensioning wheel 41 is fixed on the bottom panel of the ordinary cutter head loading layer 24, and the lower end presses the belt 40 through the wheel hub with adjustable extension angle;
所述电磁加载器38尾部安装在加载模式切换支架27上,加载端与回转轴的轴承座44相连。The tail of the electromagnetic loader 38 is installed on the loading mode switching bracket 27, and the loading end is connected with the bearing seat 44 of the rotary shaft.
技术方案中所述的联合加载装置2还包括两套加载支架底座17、两套直线运动台19、两套加载支架20;The combined loading device 2 described in the technical solution also includes two sets of loading bracket bases 17, two sets of linear motion tables 19, and two sets of loading brackets 20;
所述的加载支架底座17下端与地平铁7连接,加载支架底座17上端与加载支架20连接;The lower end of the loading bracket base 17 is connected with the horizontal iron 7, and the upper end of the loading bracket base 17 is connected with the loading bracket 20;
所述的直线运动台19包括直线运动台底座45、直线运动台台面46、直线运动台底座支腿47、直线运动台电机18与直线运动台丝杆导轨48;The linear motion table 19 includes a linear motion table base 45, a linear motion table table top 46, a linear motion table base leg 47, a linear motion table motor 18 and a linear motion table screw guide rail 48;
所述加载模式切换支架27固定在直线运动台台面46上;The loading mode switching bracket 27 is fixed on the table top 46 of the linear motion table;
直线运动台电机18带动直线运动台丝杆导轨48转动,从而带动直线运动台台面46沿着直线运动台丝杆导轨48方向做往复直线运动。The linear motion table motor 18 drives the linear motion table screw guide rail 48 to rotate, thereby driving the linear motion table table top 46 to perform reciprocating linear motion along the direction of the linear motion table screw guide rail 48 .
技术方案中所述轮毂中安装压力传感器,以反馈实时的压力值,从而确定皮带40的张紧力;通过可调张紧力的皮带40将载荷施加给皮带轮39,并传递到回转轴26,最终将载荷传递到动力刀头9的输出轴上,实现对动力刀头9恒定的弯矩载荷施加。A pressure sensor is installed in the hub described in the technical solution to feed back the real-time pressure value to determine the tension of the belt 40; the load is applied to the pulley 39 through the belt 40 with adjustable tension and transmitted to the rotary shaft 26, Finally, the load is transmitted to the output shaft of the power cutter head 9 to realize a constant bending moment load applied to the power cutter head 9 .
技术方案中所述的影像检测仪22固定在两个切削力方向调整机构支板21之间;所述的影像检测仪22由两套压电陶瓷切削力加载机构23共用;The image detector 22 described in the technical solution is fixed between the support plates 21 of the two cutting force direction adjustment mechanisms; the image detector 22 is shared by two sets of piezoelectric ceramic cutting force loading mechanisms 23;
所述的影像检测仪22能够实时检测刀盘表面人为绘制的十字标靶的位置变化情况,从而检测刀架的回转精度性能参数;一台影像检测仪安装两个摄像头,分别对两台受试刀架进行检测。The image detector 22 can detect in real time the change of the position of the cross target artificially drawn on the surface of the cutter head, thereby detecting the performance parameters of the rotation accuracy of the tool holder; The tool holder is tested.
与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型提出一种同时对两台刀架联合加载的可靠性试验装置,不仅提高了刀架可靠性试验的效率,还节约试验了空间与试验装置的设备成本。1. The utility model proposes a reliability test device for joint loading of two tool holders at the same time, which not only improves the efficiency of the tool holder reliability test, but also saves the test space and the equipment cost of the test device.
2、本实用新型通过分层自动切换的巧妙方式实现普通刀头加载与动力头加载两种加载模式的切换,通过一套影像检测机构同时检测两台刀架的工况,使得该设计集成度高,自动化程度高。2. The utility model realizes the switching of the two loading modes of ordinary cutter head loading and power head loading through the ingenious way of layered automatic switching, and simultaneously detects the working conditions of the two tool holders through a set of image detection mechanisms, making the design integration degree High, high degree of automation.
3、本实用新型所述的刀架动力头加载方式,不仅省去传统试验台中需要两台测功机的成本费用,而且使得可靠性试验台结构更为紧凑。能够全面反映刀架动力头实际所受的弯矩、扭矩以及切削振动载荷。3. The tool post power head loading method described in the utility model not only saves the cost of two dynamometers in the traditional test bench, but also makes the structure of the reliability test bench more compact. It can fully reflect the actual bending moment, torque and cutting vibration load of the tool holder power head.
附图说明Description of drawings
图1为本实用新型所述联合加载的双刀架可靠性试验装置整体结构图;Fig. 1 is the overall structural diagram of the reliability test device of the double tool rest of joint loading described in the utility model;
图2为本实用新型所述的双刀架安装台装置轴侧图;Fig. 2 is an axonometric view of the double-turret mounting table device described in the present invention;
图3为本实用新型所述的联合加载装置轴侧图;Fig. 3 is a side view of the joint loading device described in the utility model;
图4为本实用新型所述的联合加载装置中普通刀头加载层轴侧图;Fig. 4 is an axonometric view of the common cutter head loading layer in the combined loading device described in the present invention;
图5为本实用新型所述的联合加载装置中动力刀头加载层轴侧图;Fig. 5 is a side view of the loading layer of the power cutter head in the combined loading device described in the present invention;
图6为本实用新型所述的切削力加载状态轴侧图;Fig. 6 is a side view of the cutting force loading state described in the utility model;
图7为本实用新型所述的联合加载装置中实现加载模式切换功能的部件结构图;Fig. 7 is a structural diagram of components for realizing the loading mode switching function in the combined loading device described in the present invention;
图8为本实用新型所述的联合加载的双刀架可靠性试验装置工作原理图;Fig. 8 is a schematic diagram of the working principle of the combined loading double tool holder reliability test device described in the present invention;
图中:In the picture:
1.刀架A,2.联合加载装置,3.刀架B,4.控制柜,5.数据采集箱,6.控制台,7.地平铁,8.双刀架安装台装置,9.动力刀头,10.普通刀头,11.导轨,12.丝杆,13.丝杆轴承座,14.滑块,15.刀架底座,16.伺服电机,17.加载支架底座,18.直线运动台电机,19.直线运动台,20.加载支架,21.切削力方向调整机构支板,22.影像检测仪,23.压电陶瓷切削力加载机构,24.普通刀头加载层,25.动力刀头加载层,26.回转轴,27.加载模式切换支架,28.位置调整槽,29.调整螺旋,30.进给控制电机,31.切削力方向调整架,32.螺旋运动副,33.压电陶瓷加载器底座,34.压力传感器,35.压电陶瓷加载棒,36.切削力倾角调节旋钮,37.半球凹槽加载头,38.电磁加载器,39.皮带轮,40.皮带,41.张紧轮,42.动力刀头啮合孔,43.动力刀头加载机构底座,44.轴承座,45.直线运动台底座,46.直线运动台台面,47.直线运动台底座支腿,48.直线运动台丝杆导轨,49.安装孔。1. Tool post A, 2. Combined loading device, 3. Tool post B, 4. Control cabinet, 5. Data acquisition box, 6. Console, 7. Horizontal iron, 8. Double tool post installation device, 9. Power cutter head, 10. Ordinary cutter head, 11. Guide rail, 12. Screw rod, 13. Screw bearing seat, 14. Slider, 15. Tool holder base, 16. Servo motor, 17. Loading bracket base, 18. Linear motion table motor, 19. Linear motion table, 20. Loading bracket, 21. Cutting force direction adjustment mechanism support plate, 22. Image detector, 23. Piezoelectric ceramic cutting force loading mechanism, 24. Ordinary cutter head loading layer, 25. Power cutter head loading layer, 26. Rotary shaft, 27. Loading mode switching bracket, 28. Position adjustment groove, 29. Adjustment screw, 30. Feed control motor, 31. Cutting force direction adjustment frame, 32. Spiral movement Vice, 33. Piezoelectric ceramic loader base, 34. Pressure sensor, 35. Piezoelectric ceramic loading rod, 36. Cutting force inclination adjustment knob, 37. Hemispherical groove loading head, 38. Electromagnetic loader, 39. Pulley, 40. Belt, 41. Tensioning wheel, 42. Meshing hole of power cutter head, 43. Base of power cutter head loading mechanism, 44. Bearing seat, 45. Base of linear motion table, 46. Table top of linear motion table, 47. Linear motion Table base supporting legs, 48. linear motion table screw guide rails, 49. mounting holes.
具体实施方式detailed description
结合附图说明如下:In conjunction with the accompanying drawings, the description is as follows:
参阅图1,一种对两台动力伺服刀架同时进行可靠性试验的装置,由两台刀架(刀架A1、刀架B3)、双刀架安装台装置8、联合加载装置2、控制柜4、数据采集箱5、控制台6以及地平铁7组成。Referring to Fig. 1, a device for performing reliability test on two power servo tool holders at the same time, which is controlled by two tool holders (knife holder A1, tool holder B3), double tool holder installation device 8, joint loading device 2, Cabinet 4, data acquisition box 5, console 6 and horizon iron 7.
所述的两台刀架安装在双刀架安装台装置8上,可在伺服电机16带动下沿着双刀架安装台装置8上的导轨运动。联合加载装置2在空间布置上处于双刀架安装台装置8上方,且布置在两台刀架之间。实现同时模拟两台刀架切削时所受的载荷,并对刀架的性能进行检测。The two knife rests are installed on the double knife rest mounting table device 8, and can move along the guide rails on the double knife rest mounting table device 8 driven by the servo motor 16. The joint loading device 2 is located above the double tool rest mounting table device 8 in terms of spatial arrangement, and is arranged between the two tool rests. Simultaneously simulate the loads of two tool holders during cutting, and test the performance of the tool holders.
数据采集箱5放置于控制台6上面,数据采集箱5的输入端与影像检测仪22相连,数据 采集箱5的输出端连接到控制台6的计算机中。The data acquisition box 5 is placed on the console 6, the input end of the data acquisition box 5 is connected with the image detector 22, and the output end of the data acquisition box 5 is connected in the computer of the console 6.
控制台6内包含计算机、显示器以及控制所需的部件,实现对整个双刀架可靠性系统进行运动控制、数据显示、参数记录等功能。The console 6 includes a computer, a display, and components required for control, and realizes functions such as motion control, data display, and parameter recording of the entire double-turret reliability system.
地平铁7起到支撑整套试验台的作用。The ground iron 7 plays the role of supporting the whole set of test bench.
参阅图2,所述的双刀架安装台装置8包括两条导轨11,两根丝杆12,两个丝杆座,八个滑块14,两个刀架底座15,两台伺服电机16。双刀架安装台装置8的功能是为实现对两台动力伺服刀架以“面对面”的形式进行安装。各组成部件说明如下:Referring to Fig. 2, described double tool rest installation platform device 8 comprises two guide rails 11, two screw mandrels 12, two screw mandrel seats, eight slide blocks 14, two tool rest bases 15, two servo motors 16 . The function of the double tool rest mounting table device 8 is to install two power servo tool rests in a "face-to-face" form. The components are described as follows:
所述的两条导轨11水平固定在双刀架安装台装置8的底板上,两根丝杆12在两台伺服电机16的驱动下转动,通过丝杆传动的原理使得刀架底座按照给定的方式沿着导轨方向运动,每个刀架底座15下部有四个滑块14起到支撑的作用。The two guide rails 11 are horizontally fixed on the base plate of the double tool rest mounting device 8, and the two screw mandrels 12 rotate under the drive of two servo motors 16. The way moves along the guide rail direction, and each knife rest base 15 bottom has four slide blocks 14 to play the role of support.
参阅图3,所述的联合加载装置2包括加载支架底座17(两个)、直线运动台19(两个)、加载支架20(两个)、加载模式切换支架27。联合加载装置2实现的功能为对动力刀架的普通刀头和动力刀头进行加载与检测,并自动实现两种加载模式的切换。由于联合加载装置2为对称结构,先以一半结构说明如下:Referring to FIG. 3 , the combined loading device 2 includes loading bracket bases 17 (two), linear motion tables 19 (two), loading brackets 20 (two), and loading mode switching brackets 27 . The function realized by the combined loading device 2 is to load and detect the ordinary cutter head and the driven cutter head of the power tool holder, and automatically realize the switching between the two loading modes. Since the combined loading device 2 is a symmetrical structure, first half of the structure is described as follows:
所述的加载支架底座17下端与地平铁7通过螺栓连接,加载支架底座17上端与加载支架20连接,起到支撑整套联合加载装置2的作用。The lower end of the loading bracket base 17 is connected with the horizontal iron 7 by bolts, and the upper end of the loading bracket base 17 is connected with the loading bracket 20 to support the entire combined loading device 2 .
参阅图7,所述的直线运动台19包括直线运动台底座45、直线运动台台面46、直线运动台底座支腿47与直线运动台丝杆导轨48。直线运动台底座支腿47安装在直线运动台底座45侧面,直线运动台底座45依靠直线运动台底座支腿47用螺栓连接固定在加载支架20表面。直线运动台电机18带动直线运动台丝杆导轨48转动,从而带动直线运动台台面46沿着直线运动台丝杆导轨48方向做往复直线运动。加载模式切换支架27两侧面有安装孔49,通过螺栓固定在直线运动台台面46的螺纹孔中。从而实现对直线运动台19驱动整个加载模式切换支架27上下运动,实现不同加载层间的快速切换。所述的加载模式切换支架27包含上下两层,普通刀头加载层24与动力刀头加载层25,分别能够对刀架的普通刀头10和动力刀头9进行加载。Referring to FIG. 7 , the linear motion table 19 includes a linear motion table base 45 , a linear motion table table top 46 , a leg 47 of the linear motion table base and a screw guide rail 48 of the linear motion table. The legs 47 of the linear motion table base are installed on the side of the linear motion table base 45, and the linear motion table base 45 is fixed on the surface of the loading bracket 20 by means of bolts on the legs 47 of the linear motion table base. The linear motion table motor 18 drives the linear motion table screw guide rail 48 to rotate, thereby driving the linear motion table table top 46 to perform reciprocating linear motion along the direction of the linear motion table screw guide rail 48 . There are mounting holes 49 on both sides of the loading mode switching bracket 27, which are fixed in threaded holes on the table top 46 of the linear motion table by bolts. In this way, the linear motion table 19 can drive the entire loading mode switching bracket 27 to move up and down, and realize fast switching between different loading layers. The loading mode switch bracket 27 includes upper and lower layers, an ordinary cutter head loading layer 24 and a powered cutter head loading layer 25, which can respectively load the ordinary cutter head 10 and the powered cutter head 9 of the tool holder.
参阅图3与图4,普通刀头加载层24包括两套压电陶瓷切削力加载机构23,分别对两台刀架加载。除影像检测仪22可共用外,其余部件均需两套。现以一套进行说明。其中一套压电陶瓷切削力加载机构23包括切削力方向调整机构支板21、影像检测仪22、位置调整槽28、调整螺旋29、进给控制电机30、切削力方向调整架31、螺旋运动副32、压电陶瓷加载器底座33、压力传感器34、压电陶瓷加载棒35、切削力倾角调节旋钮36、半球凹槽加载头37。分别说明如下:Referring to Fig. 3 and Fig. 4, the common cutter head loading layer 24 includes two sets of piezoelectric ceramic cutting force loading mechanisms 23, which respectively load the two tool holders. Except that the image detector 22 can be used in common, two sets of other components are required. A set is now described. One set of piezoelectric ceramic cutting force loading mechanism 23 includes cutting force direction adjustment mechanism support plate 21, image detector 22, position adjustment groove 28, adjustment screw 29, feed control motor 30, cutting force direction adjustment frame 31, spiral movement Vice 32, piezoelectric ceramic loader base 33, pressure sensor 34, piezoelectric ceramic loading rod 35, cutting force inclination adjustment knob 36, hemispherical groove loading head 37. They are described as follows:
所述的切削力方向调整机构支板21,通过螺栓固定在普通刀头加载层24表面的位置调整槽28上,可手动调整到合适的位置后用螺栓锁紧。切削力方向调整机构支板21起到安装压电陶瓷加载切削力加载机构23,调节压电陶瓷切削力加载机构23方向的作用。The support plate 21 of the cutting force direction adjustment mechanism is fixed on the position adjustment groove 28 on the surface of the ordinary cutter head loading layer 24 by bolts, and can be manually adjusted to a suitable position and then locked with bolts. The supporting plate 21 of the cutting force direction adjustment mechanism plays the role of installing the piezoelectric ceramics loading cutting force loading mechanism 23 and adjusting the direction of the piezoelectric ceramics cutting force loading mechanism 23 .
所述的影像检测仪22可实时检测刀盘表面人为绘制的十字标靶的位置变化情况,从而检测刀架的回转精度等性能参数。一台影像检测仪可安装两个摄像头,分别对两台受试刀架进行检测。The image detector 22 can detect in real time the change of the position of the artificially drawn cross target on the surface of the cutter head, so as to detect performance parameters such as the rotation accuracy of the cutter head. One image detector can be installed with two cameras to detect the two tool holders under test respectively.
所述的切削力加载机构位置调整槽28位于普通刀头加载层24支架的表面,槽的宽度约为1cm,它为切削力方向调整机构支板21运动时提供导向作用。The position adjustment groove 28 of the cutting force loading mechanism is located on the surface of the ordinary cutter head loading layer 24 support, the width of the groove is about 1 cm, and it provides guidance for the movement of the cutting force direction adjustment mechanism support plate 21.
所述的调整螺旋29本身为一根调整轴,一端与切削力方向调整机构支板21上的孔装配,另一端与切削力方向调整架31通过轴孔配合固定。实现切削力方向调整架31以及架子上所有部件的绕调整旋钮29的方向调整。The adjustment screw 29 itself is an adjustment shaft, one end is assembled with the hole on the support plate 21 of the cutting force direction adjustment mechanism, and the other end is fixed with the cutting force direction adjustment frame 31 through the shaft hole. Realize the direction adjustment around the adjustment knob 29 of the cutting force direction adjustment frame 31 and all components on the frame.
所述的进给控制电机30固定在切削力方向调整架31的尾端,电机输出轴与螺旋运动副32连接,螺旋运动副32另一端与压电陶瓷加载器底座33相连,实现电机驱动压电陶瓷加载器底座33往复直线运动,达到和预紧或松开压电陶瓷加载棒35的目的。The feed control motor 30 is fixed on the tail end of the cutting force direction adjustment frame 31, the output shaft of the motor is connected with the helical motion pair 32, and the other end of the helical motion pair 32 is connected with the piezoelectric ceramic loader base 33 to realize the motor driving pressure. The electric ceramic loader base 33 reciprocates linearly to achieve the purpose of pre-tightening or loosening the piezoelectric ceramic loading rod 35 .
所述的切削力方向调整架31为进给控制电机30、压电陶瓷加载器底座33、压力传感器34、压电陶瓷加载棒35、半球凹槽加载头37提供支撑。同时切削力调整架31可绕切削力倾角调节旋钮36旋转,实现切削力方向调整架31上部件的方向调节。The cutting force direction adjustment frame 31 provides support for the feed control motor 30 , the piezoelectric ceramic loader base 33 , the pressure sensor 34 , the piezoelectric ceramic loading rod 35 , and the hemispherical groove loading head 37 . Simultaneously, the cutting force adjustment frame 31 can rotate around the cutting force inclination adjustment knob 36 to realize the direction adjustment of the components on the cutting force direction adjustment frame 31 .
所述的压电陶瓷加载器底座33一端与螺旋运动副32连接,另一端安装有一个压力传感器34。压电陶瓷加载棒35与压电传感器34相连,另一端设有半球凹槽加载头37。压电陶瓷加载棒35在电压的驱动下,能够产生高频激振力。从而实现对普通刀头10的切削力加载。One end of the piezoelectric ceramic loader base 33 is connected to the screw motion pair 32, and a pressure sensor 34 is installed on the other end. The piezoelectric ceramic loading rod 35 is connected to the piezoelectric sensor 34 , and the other end is provided with a hemispherical groove loading head 37 . Driven by voltage, the piezoelectric ceramic loading rod 35 can generate high-frequency excitation force. In this way, the cutting force applied to the common cutter head 10 is realized.
参阅图5,动力刀头加载层25包括回转轴26、电磁加载器38、皮带轮39、皮带40、张紧轮41、动力刀头啮合孔42、动力刀头加载机构底座43以及轴承座44。分别说明如下:Referring to FIG. 5 , the power cutter head loading layer 25 includes a rotary shaft 26 , an electromagnetic loader 38 , a pulley 39 , a belt 40 , a tension pulley 41 , a power cutter head engaging hole 42 , a power cutter head loading mechanism base 43 and a bearing seat 44 . They are described as follows:
回转轴26连接两个轴承座44以及皮带轮39中间的孔,回转轴26与动力刀头9配合的一段加工有一个动力刀头啮合孔42,以便动力刀头9与回转轴26的配合。两皮带轮39之间通过皮带40相连,互相传递动力,从而替换传统测功机的扭矩加载模式,实现同时对两个刀架动力刀头9扭矩的加载。The rotary shaft 26 connects two bearing blocks 44 and the hole in the middle of the belt pulley 39 , and the section where the rotary shaft 26 cooperates with the power cutter head 9 is processed with a power cutter head engagement hole 42 so that the power cutter head 9 and the rotary shaft 26 cooperate. The two pulleys 39 are connected by a belt 40 to transmit power to each other, thereby replacing the torque loading mode of the traditional dynamometer, and realizing the simultaneous loading of the torque on the two tool holder power tool heads 9 .
张紧轮41上端固定在普通刀头加载层24的底面板,下端通过可调节伸展角度的轮毂压紧皮带轮,其中轮毂中安装压力传感器,以反馈实时的压力值,从而确定皮带40的张紧力。通过可调张紧力的皮带40将载荷施加给皮带轮39,并传递到回转轴26,最终将力传递到动力刀头9的输出轴上,实现对动力刀头恒定的弯矩载荷施加。The upper end of the tensioning wheel 41 is fixed on the bottom panel of the ordinary cutter head loading layer 24, and the lower end presses the pulley through the wheel hub with adjustable extension angle, wherein a pressure sensor is installed in the wheel hub to feed back the real-time pressure value, thereby determining the tension of the belt 40 force. The load is applied to the pulley 39 through the belt 40 with adjustable tension, and is transmitted to the rotary shaft 26, and finally the force is transmitted to the output shaft of the power cutter head 9, so that a constant bending moment load is applied to the power cutter head.
动力刀头加载机构底座43底部安装在动力刀头加载层25上表面,通过螺栓与轴承座44 相连,起到固定和支撑轴承座44的作用。The bottom of the power cutter head loading mechanism base 43 is installed on the upper surface of the power cutter head loading layer 25 , and is connected with the bearing seat 44 through bolts, so as to fix and support the bearing seat 44 .
参阅图3、图5,所述的电磁加载器38尾部安装在加载模式切换支架27上,加载端与回转轴的轴承座44相连,对轴承座44施加振动激励,从而达到模拟切削力所产生的振动的工况。Referring to Fig. 3 and Fig. 5, the tail of the electromagnetic loader 38 is installed on the loading mode switching bracket 27, the loading end is connected with the bearing seat 44 of the rotary shaft, and the vibration excitation is applied to the bearing seat 44, so as to achieve the simulated cutting force. vibration conditions.
本专利所述的控制柜4输入端与控制台6相连,输出端与两个刀架相连,利用现有通用程序可控制两台刀架换刀运动以及回转运动。The input end of the control cabinet 4 described in this patent is connected to the console 6, and the output end is connected to the two tool rests, and the existing general program can be used to control the tool change movement and the rotary motion of the two tool rests.
参与图1至图8,本实用新型所述联合加载的双刀架可靠性试验装置工作原理及流程如下所述:Referring to Fig. 1 to Fig. 8, the working principle and process of the combined loading double-turret reliability test device described in the utility model are as follows:
首先安装刀架并检测试验装置,待确定加载方案后,通过控制台6控制联合加载装置2运动并进行加载。First install the tool holder and test the test device. After the loading scheme is determined, the combined loading device 2 is controlled through the console 6 to move and load.
在普通刀头加载试验中,加载模式切换支架27切换到普通刀头加载层24。两台刀架采用以下同样的模式加载。切削力方向由切削力加载机构位置调整槽28、调整旋钮29以及切削力倾角调整旋钮36综合确定。在切削力大小控制模式下,由进给控制电机30带动螺旋运动副32给压电陶瓷加载器底座33提供预紧力,当压力传感器34所检测到的压力达到静态基值时,压电陶瓷加载棒35进行高频动态加载。In the ordinary cutter head loading test, the loading mode switch bracket 27 is switched to the ordinary cutter head loading layer 24 . The two tool holders are loaded in the same way as below. The cutting force direction is comprehensively determined by the position adjustment groove 28 of the cutting force loading mechanism, the adjustment knob 29 and the cutting force inclination adjustment knob 36 . In the cutting force control mode, the feed control motor 30 drives the helical motion pair 32 to provide pre-tightening force to the piezoelectric ceramic loader base 33. When the pressure detected by the pressure sensor 34 reaches the static base value, the piezoelectric ceramic The loading rod 35 performs high-frequency dynamic loading.
在转换到动力刀头加载试验的过程中,两刀架首先沿着导轨11做相互远离运动,各自脱离10公分后,两刀架在控制台6的操作下,更换到动力刀头加载模式。加载模式切换支架27切换到动力刀头加载层25。两刀架做接近运动,直到两动力刀头9与动力刀头啮合孔42配合。手动调节张紧轮的松紧,以模拟对动力刀头9施加的扭矩,调整电磁加载器38的力与频率以对动力刀头9施加激振力。In the process of switching to the power cutter head loading test, the two tool holders first move away from each other along the guide rail 11. After they are separated by 10 cm, the two tool holders are switched to the power cutter head loading mode under the operation of the console 6 . The loading mode switching bracket 27 is switched to the loading layer 25 of the power cutter head. The two tool rests move closer until the two powered cutter heads 9 cooperate with the driven cutter head engagement holes 42 . Manually adjust the tightness of the tensioning wheel to simulate the torque applied to the power cutter head 9 , and adjust the force and frequency of the electromagnetic loader 38 to apply an exciting force to the power cutter head 9 .
在进行普通刀头加载与动力刀头加载的过程中,可使用影像检测仪22或其他检测设备对刀架的工作状态进行检测,从而对两台刀架的可靠性进行大致评估。In the process of loading the common tool head and the driven tool head, the image detector 22 or other detection equipment can be used to detect the working state of the tool holder, so as to roughly evaluate the reliability of the two tool holders.
本实用新型中所述的实例是为了便于该领域技术人员能够理解和应用本实用新型,本实用新型只是一种优化的实例,或者说是一种较佳的具体技术方案。如果相关的技术人员在坚持本实用新型基本技术方案的情况下,做出不需要经过创造性劳动的等效结构变化或各种修改都在本实用新型的保护范围内。The examples described in this utility model are for the convenience of those skilled in the art to understand and apply the utility model, and the utility model is only an optimized example, or a better specific technical solution. If the relevant technicians adhere to the basic technical solution of the utility model, they can make equivalent structural changes or various modifications that do not require creative work, all within the protection scope of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106500984A (en) * | 2017-01-04 | 2017-03-15 | 吉林大学 | A kind of double tool rest reliability test of combination loading |
| CN110095276A (en) * | 2019-06-09 | 2019-08-06 | 吉林大学 | Portable power knife rest full working scope load testing machine |
| CN115096567A (en) * | 2022-06-15 | 2022-09-23 | 吉林大学 | Testing device and testing method for testing reliability of swing angle milling head |
-
2017
- 2017-01-04 CN CN201720003338.1U patent/CN206601229U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106500984A (en) * | 2017-01-04 | 2017-03-15 | 吉林大学 | A kind of double tool rest reliability test of combination loading |
| CN106500984B (en) * | 2017-01-04 | 2019-02-22 | 吉林大学 | A Combined Loading Double Tool Rest Reliability Test Device |
| CN110095276A (en) * | 2019-06-09 | 2019-08-06 | 吉林大学 | Portable power knife rest full working scope load testing machine |
| CN115096567A (en) * | 2022-06-15 | 2022-09-23 | 吉林大学 | Testing device and testing method for testing reliability of swing angle milling head |
| CN115096567B (en) * | 2022-06-15 | 2023-06-20 | 吉林大学 | A test device and test method for testing the reliability of an oscillating milling head |
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