CN206600155U - A kind of Continuous Circulation Drilling System - Google Patents
A kind of Continuous Circulation Drilling System Download PDFInfo
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Abstract
本实用新型涉及一种连续循环钻井系统,主要由钻杆吊装装置、井口装置、钻井液流向控制装置、钻具上卸扣装置、液压远程控制装置和闸阀、节流阀组成,所述井口装置包括自上而下依次连接的旋转防喷器、正常循环出口管、全封防喷器、上四通、卡钳悬挂器、井控防喷用防喷器、下四通和套管头;所述钻具上卸扣装置与钻杆吊装装置配套使用;所述钻井液流向控制装置由立管管汇和高压管线接口构成;所述闸阀和节流阀分别设置在井口装置的各个管口;所述液压远程控制装置分别通过液压管路与井口装置上各种防喷器、悬挂器和节流阀的液压开关构成对应连接控制。此系统实现钻井液的连续循环,提高了复杂地层钻井作业的成功率和安全性。
The utility model relates to a continuous circulation drilling system, which is mainly composed of a drill pipe hoisting device, a wellhead device, a drilling fluid flow control device, a drilling tool make-up and breakout device, a hydraulic remote control device, a gate valve and a throttle valve. Including rotating blowout preventer, normal circulation outlet pipe, fully sealed blowout preventer, upper cross, caliper hanger, blowout preventer for well control blowout prevention, lower cross and casing head connected sequentially from top to bottom; The make-up and breakout device of the drilling tool is used in conjunction with the lifting device of the drill pipe; the drilling fluid flow control device is composed of a riser manifold and a high-pressure pipeline interface; the gate valve and the throttle valve are respectively arranged at each nozzle of the wellhead device; The hydraulic remote control device forms a corresponding connection control with hydraulic switches of various blowout preventers, hangers and throttle valves on the wellhead device through hydraulic pipelines. This system realizes the continuous circulation of drilling fluid, which improves the success rate and safety of drilling operations in complex formations.
Description
技术领域technical field
本实用新型涉及石油天然气钻探、地质勘探、矿山钻探、水井钻探技术领域中的复杂结构井的连续循环钻井系统。The utility model relates to a continuous cycle drilling system for wells with complex structures in the technical fields of petroleum and natural gas drilling, geological exploration, mine drilling and water well drilling.
背景技术Background technique
石油钻井在石油工业中占据及其重要地位。随着油气井技术的发展,新型钻井技术的应用使超深井、大位移井、长水平段等复杂结构井钻探成功。然而,常规钻井作业过程中,当接单根时需要先停止井内钻井液循环,连接新单根后再开泵恢复循环。这样在接单根前后因钻井液循环的停止与恢复,环空中压力波动较大,往往带来岩屑下沉、井壁坍塌、憋泵卡钻、溢流与井漏等一系列井下问题。在地层不稳定、窄密度窗口、长水平段、大位移、深井钻井中,这种因开、停泵造成井下压力波动产生的井下复杂情况及事故,尤为突出。Oil drilling occupies an important position in the oil industry. With the development of oil and gas well technology, the application of new drilling technology has enabled the drilling of complex structural wells such as ultra-deep wells, extended-reach wells, and long horizontal sections. However, during conventional drilling operations, when connecting a single pipe, it is necessary to stop the drilling fluid circulation in the well first, and then start the pump to resume circulation after connecting a new single pipe. In this way, due to the stop and recovery of the drilling fluid circulation before and after the single connection, the pressure in the annular space fluctuates greatly, which often leads to a series of downhole problems such as cuttings sinking, well wall collapse, stuck pump, overflow and lost circulation. In unstable formations, narrow density windows, long horizontal sections, large displacement, and deep well drilling, such downhole complex situations and accidents caused by downhole pressure fluctuations caused by starting and stopping pumps are particularly prominent.
目前国内外连续循环钻井采用连续循环系统(CCS)和连续循环阀两种方式,前者结构组合体积大且立在钻台面;研制成本高,研究及使用受限。后者连续循环阀数量多,连接螺纹次数多,密封部位多,不安全隐患随之增加;循环阀压力增加时会致使作用于阀座上的围压增加,导致循环阀不能转动。因此,需要一种新的连续循环钻井系统,能够更好地保证钻井过程中钻井液的连续循环。At present, continuous circulation drilling at home and abroad adopts two methods: continuous circulation system (CCS) and continuous circulation valve. The former has a large structure and combination volume and stands on the drilling floor; the development cost is high, and the research and use are limited. The latter has a large number of continuous circulation valves, a large number of connecting threads, and a large number of sealing parts, which increases the risk of unsafety; when the pressure of the circulation valve increases, the confining pressure acting on the valve seat will increase, resulting in the circulation valve not being able to rotate. Therefore, a new continuous circulation drilling system is needed, which can better ensure the continuous circulation of drilling fluid during drilling.
实用新型内容Utility model content
针对上述问题,本实用新型提出一种连续循环钻井系统。该系统利用三重防喷器、旁路管路组成井口装置和钻井液流向控制装置,通过液压远程控制装置控制井口装置中防喷器的开关和钻井液流向控制装置中流道转换来实现钻井液在接单根期间可以不停泵而处于连续循环状态。In view of the above problems, the utility model proposes a continuous circulation drilling system. The system uses triple blowout preventers and bypass pipelines to form a wellhead device and a drilling fluid flow control device. The hydraulic remote control device controls the switch of the blowout preventer in the wellhead device and the channel conversion in the drilling fluid flow control device to realize the drilling fluid in the wellhead. The pump can be kept in a continuous circulation state during the connection of a single root.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种连续循环钻井系统,主要由钻杆吊装装置、井口装置、钻井液流向控制装置、钻具上卸扣装置、液压远程控制装置和闸阀、节流阀组成,其中:所述井口装置包括自上而下依次连接的旋转防喷器、正常循环出口管、全封防喷器、上四通、卡钳悬挂器、井控防喷用防喷器、下四通和套管头,下四通设有节流管汇;所述钻具上卸扣装置与钻杆吊装装置配套使用;所述钻井液流向控制装置由立管管汇和高压管线接口构成,并与上四通的高压侧循环管汇连接;所述闸阀和节流阀分别设置在井口装置的各个管口;所述液压远程控制装置分别通过液压管路与井口装置上各种防喷器、悬挂器和节流阀的液压开关构成对应连接控制。A continuous circulation drilling system is mainly composed of a drill pipe hoisting device, a wellhead device, a drilling fluid flow control device, a drilling tool make-up and breakout device, a hydraulic remote control device, a gate valve, and a throttle valve, wherein: the wellhead device includes an automatic Rotary blowout preventer, normal circulation outlet pipe, fully sealed blowout preventer, upper cross, caliper hanger, well control blowout preventer, lower cross and casing head, lower cross connected sequentially from top to bottom A choke manifold is provided; the breakout device of the drilling tool is used in conjunction with the lifting device of the drill pipe; the drilling fluid flow control device is composed of a riser manifold and a high-pressure pipeline interface, and circulates with the high-pressure side of the upper cross Manifold connection; the gate valves and choke valves are respectively arranged at the nozzles of the wellhead device; The switch constitutes a corresponding connection control.
上述方案进一步包括:The above programs further include:
在卡钳悬挂器和井控防喷用防喷器之间还设有倒置半封防喷器。An inverted semi-seal blowout preventer is also provided between the caliper hanger and the blowout preventer for well control blowout preventer.
所述的钻具上卸扣装置采用一套单作用液压大钳。The make-up and break-out device of the drilling tool adopts a set of single-acting hydraulic tongs.
该实用新型基于现实可行性强的特点,采用三重防喷器、旁路管路组成井口装置和钻井液流向控制装置,通过液压远程控制装置控制井口装置中防喷器的开关和钻井液流向控制装置中流向转换来实现钻井液的连续循环。能够保证在接单根过程中始终保持钻井液的连续循环,有效解决了因钻井液循环中断而造成的诸多井下安全问题。这对于地层不稳定井、窄密度窗口井、长水平段井、大位移井以及深井等复杂井钻井,提供了一种有力的技术支撑。可有效克服因停泵、开泵造成的井下压力波动,减少因压力波动造成的井下复杂情况及事故。Based on the characteristics of strong practical feasibility, this utility model adopts triple blowout preventers and bypass pipelines to form a wellhead device and a drilling fluid flow control device, and controls the switch of the blowout preventer in the wellhead device and the drilling fluid flow direction control through a hydraulic remote control device The flow direction in the device is switched to realize the continuous circulation of drilling fluid. It can ensure the continuous circulation of drilling fluid during the process of connecting a single root, effectively solving many downhole safety problems caused by the interruption of drilling fluid circulation. This provides a strong technical support for drilling complex wells such as unstable wells, narrow density window wells, long horizontal section wells, extended reach wells and deep wells. It can effectively overcome downhole pressure fluctuations caused by stopping and starting pumps, and reduce downhole complex situations and accidents caused by pressure fluctuations.
附图说明Description of drawings
图1是一种连续循环钻井系统整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a continuous circulation drilling system.
图2是另一种连续循环钻井系统中的井口装置和钻井液流向控制装置组合示意图。Fig. 2 is a combined schematic diagram of a wellhead device and a drilling fluid flow direction control device in another continuous circulation drilling system.
1.井口装置,2. 钻井液流向控制装置,3. 钻具上卸扣装置,4.液压远程控制装置,5.钻柱,6.旋转防喷器,7.全封防喷器,8.上四通,9.卡钳悬挂器,10.半封防喷器,11.井控防喷用防喷器,12.下四通 ,13.正常循环出口管,14.立管管汇,15.高压侧循环管汇,16.高压管线,17.节流管汇,18、套管头。1. Wellhead device, 2. Drilling fluid flow control device, 3. Drilling tool make-up and breakout device, 4. Hydraulic remote control device, 5. Drill string, 6. Rotary blowout preventer, 7. Full seal blowout preventer, 8 .Upper cross, 9. Caliper hanger, 10. Semi-sealed blowout preventer, 11. Blowout preventer for well control blowout prevention, 12. Lower cross, 13. Normal circulation outlet pipe, 14. Standpipe manifold, 15. High pressure side circulation manifold, 16. High pressure pipeline, 17. Throttle manifold, 18. Casing head.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
实施例1:参照附图1,一种连续循环钻井系统,主要由钻杆吊装装置(图中未画出)、井口装置1、钻井液流向控制装置2、钻具上卸扣装置3、液压远程控制装置4和闸阀、节流阀组成。其中:所述井口装置1包括自上而下依次连接的旋转防喷器6、正常循环出口管13、全封防喷器7、上四通8、卡钳悬挂器9、井控防喷用防喷器11、下四通12和套管头18,下四通12设有节流管汇17。所述钻具上卸扣装置3与钻杆吊装装置配套使用。所述钻井液流向控制装置2由立管管汇14和高压管线16接口构成,并与上四通8的高压侧循环管汇15连接。所述闸阀和节流阀分别设置在井口装置的各个管口。所述液压远程控制装置分别通过液压管路与井口装置上各种防喷器、悬挂器和节流阀的液压开关构成对应连接控制。Embodiment 1: Referring to accompanying drawing 1, a continuous circulation drilling system mainly consists of a drill pipe hoisting device (not shown in the figure), a wellhead device 1, a drilling fluid flow control device 2, a drilling tool make-up and breakout device 3, a hydraulic The remote control device 4 is composed of a gate valve and a throttle valve. Wherein: the wellhead device 1 includes a rotating blowout preventer 6 connected sequentially from top to bottom, a normal circulation outlet pipe 13, a fully sealed blowout preventer 7, an upper cross 8, a caliper hanger 9, and a blowout preventer for well control. Injector 11, lower cross 12 and casing head 18, lower cross 12 is provided with throttling manifold 17. The make-up and breakout device 3 of the drilling tool is used in conjunction with the drilling pipe lifting device. The drilling fluid flow direction control device 2 is composed of a standpipe manifold 14 and a high-pressure pipeline 16 interface, and is connected to the high-pressure side circulation manifold 15 of the upper cross 8 . The gate valve and the throttle valve are respectively arranged at each nozzle of the wellhead device. The hydraulic remote control device forms a corresponding connection control with hydraulic switches of various blowout preventers, hangers and throttle valves on the wellhead device through hydraulic pipelines.
实施例2:参照附图1和2,在上述实施例1的基础上,在卡钳悬挂器9和井控防喷用防喷器11之间还设有倒置半封防喷器10。Embodiment 2: Referring to accompanying drawings 1 and 2, on the basis of the above embodiment 1, an inverted semi-sealed blowout preventer 10 is also provided between the caliper hanger 9 and the blowout preventer 11 for well control blowout prevention.
更进一步的,所述的钻具上卸扣装置采用一套单作用液压大钳。Further, the breakout device of the drilling tool adopts a set of single-acting hydraulic tongs.
在正常钻进中正常正循环,当钻完一个单根需要接单根时,此时Normal positive circulation during normal drilling, when a single root needs to be connected after drilling, at this time
(1)上提钻具5至卡钳悬挂器9之上并降低循环排量;(1) Lift the drilling tool 5 above the caliper hanger 9 and reduce the circulation displacement;
(2)然后打开节流循环管汇17;(2) Then open the throttling circulation manifold 17;
(3)关闭卡钳悬挂器9中的悬挂闸板并坐挂钻具;(3) Close the suspension ram in the caliper hanger 9 and hang the drilling tool;
(4)关闭倒置半封防喷器10;(4) Close the inverted semi-sealed blowout preventer 10;
(5)关闭旋转防喷器6;(5) Close the rotary blowout preventer 6;
(6)关闭正常循环出口13;(6) Close the normal circulation outlet 13;
(7)打开高压侧循环管汇15;(7) Open the circulation manifold 15 on the high pressure side;
(8)关闭卡钳悬挂器9中的卡钳;(8) Close the caliper in the caliper hanger 9;
(9)用钻具上卸扣装置3卸开钻具5(卡钳悬挂器9和全封防喷器7之间连接丝扣)并上提约0.20m;(9) Use the screw-on and break-out device 3 to remove the drill tool 5 (connect the screw thread between the caliper hanger 9 and the fully sealed blowout preventer 7) and lift it up about 0.20m;
(10)关闭立管管汇14正循环通路;(10) Close the positive circulation path of riser manifold 14;
(11)上提钻具5至其接头全部位于全封防喷器7之上(旋转防喷器6之下);(11) Lift the drilling tool 5 until its joints are all above the fully sealed blowout preventer 7 (under the rotating blowout preventer 6);
(12)关闭全封防喷器7;(12) Close the fully sealed blowout preventer 7;
(13)打开正常循环出口管13;(13) Open the normal circulation outlet pipe 13;
(14)打开旋转防喷器6;(14) Open the rotary blowout preventer 6;
(15)起出钻具5并连接钻杆新单根;(15) Pull out the drilling tool 5 and connect the new single piece of drill pipe;
(16)将刚连接的新单根下放入井口,至其接头通过旋转防喷器6并位于全封防喷器7之上;(16) Put the newly connected single root into the wellhead until its joint passes through the rotating blowout preventer 6 and is located on the fully sealed blowout preventer 7;
(17)关闭旋转防喷器6;(17) Close the rotary blowout preventer 6;
(18)打开立管管汇14正循环通路;(18) Open the positive circulation path of riser manifold 14;
(19)打开全封防喷器7;(19) Open the fully sealed blowout preventer 7;
(20)下放钻具与井内钻具对扣并用上卸扣装置3或顶驱装置连接、紧扣;(20) The lowering drilling tool is hooked up with the drilling tool in the well and connected and fastened with the make-up and breakout device 3 or the top drive device;
(21)关闭高压侧循环管汇15;(21) Close the circulation manifold 15 on the high pressure side;
(22)打开倒置半封防喷器10;(22) Open the inverted semi-sealed blowout preventer 10;
(23)松开卡钳、上提钻具并打开悬挂器9;(23) Loosen the caliper, lift up the drilling tool and open the hanger 9;
(24)打开正常循环出口管13;(24) Open the normal circulation outlet pipe 13;
(25)打开旋转防喷器6;(25) Open the rotary blowout preventer 6;
(26)关闭节流管汇17,提高排量恢复钻进。(26) Close the choke manifold 17, increase the displacement and resume drilling.
采用上述连续循环钻井系统进行钻井的优点在于:The advantages of using the above continuous circulation drilling system for drilling are:
1.消除了常规钻井作业接单根中因停、开泵造成的压力波动,能有效避免井壁失稳、岩屑沉降造成的井下事故的发生。1. It eliminates the pressure fluctuation caused by stopping and starting the pump in conventional drilling operations, and can effectively avoid downhole accidents caused by well wall instability and cuttings settlement.
2.应用连续循环钻井系统可在整个裸眼段建立稳定的环空压力梯度,避免了井漏、井涌事故的发生。2. The application of the continuous circulation drilling system can establish a stable annular pressure gradient in the entire open hole section, avoiding the occurrence of lost circulation and well kick accidents.
3. 连续循环钻井系统采用地面防喷器组,结构简单,安装方便,不占用钻台空间,且是远程控制,安全可靠、高效,也便于操作人员作业。3. The continuous circulation drilling system adopts the ground blowout preventer group, which is simple in structure, easy to install, does not occupy the space of the drill floor, and is controlled remotely, which is safe, reliable, efficient and convenient for operators to operate.
4. 连续循环钻井系统较多利用现有的防喷器、四通、管路、闸阀及远程控制装置等,减少了新装置的研发。4. The continuous circulation drilling system mostly utilizes existing blowout preventers, spools, pipelines, gate valves and remote control devices, which reduces the research and development of new devices.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108278092A (en) * | 2018-03-01 | 2018-07-13 | 中国矿业大学(北京) | Well mouth rotary commutation disengaging drill-in fluid and blowout prevention integral type oil drilling system |
| CN111636836A (en) * | 2020-05-13 | 2020-09-08 | 中石化石油工程技术服务有限公司 | Driller's Platform Integrated Control System |
| CN114622853A (en) * | 2021-07-16 | 2022-06-14 | 中国石油天然气集团有限公司 | One-click cycle switching device and method for dry gas and atomized continuous cycle drilling |
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2017
- 2017-02-07 CN CN201720112150.0U patent/CN206600155U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108278092A (en) * | 2018-03-01 | 2018-07-13 | 中国矿业大学(北京) | Well mouth rotary commutation disengaging drill-in fluid and blowout prevention integral type oil drilling system |
| CN108278092B (en) * | 2018-03-01 | 2020-05-08 | 中国矿业大学(北京) | Well head rotary reversing drilling liquid inlet and outlet and blowout prevention integrated petroleum drilling system |
| CN111636836A (en) * | 2020-05-13 | 2020-09-08 | 中石化石油工程技术服务有限公司 | Driller's Platform Integrated Control System |
| CN111636836B (en) * | 2020-05-13 | 2022-04-26 | 中石化石油工程技术服务有限公司 | Integrated control system of driller's platform |
| CN114622853A (en) * | 2021-07-16 | 2022-06-14 | 中国石油天然气集团有限公司 | One-click cycle switching device and method for dry gas and atomized continuous cycle drilling |
| CN114622853B (en) * | 2021-07-16 | 2024-02-06 | 中国石油天然气集团有限公司 | One-key type circulation switching device and method for dry gas and atomization continuous circulation drilling |
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