CN206597703U - A kind of hickory nut winnowing type separation of hull from kernel device - Google Patents

A kind of hickory nut winnowing type separation of hull from kernel device Download PDF

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CN206597703U
CN206597703U CN201720209685.XU CN201720209685U CN206597703U CN 206597703 U CN206597703 U CN 206597703U CN 201720209685 U CN201720209685 U CN 201720209685U CN 206597703 U CN206597703 U CN 206597703U
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vibrating plate
frame
hickory
kernel
plate
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张开兴
杭晟煜
刘贤喜
陈超超
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Shandong Agricultural University
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Shandong Agricultural University
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Abstract

本实用新型提供了一种山核桃风选式壳仁分离机构,它包括机架、落料口、振动板、驱动凸轮、风机、集料箱,落料口设置在机架上方,落料口正下方设置振动板,振动板倾斜设置,上端边沿与机架铰接,下端通过弹簧与机架连接,振动板背面连接有撑架,撑架下端部设置有轴承,机架设置有可转动地驱动凸轮,驱动凸轮轮面与轴承接触连接,振动板下倾斜方向设置有集料箱,集料箱与振动板之间设置有吹风口,吹风口与风机连接,该结构设计合理,生产效率高,壳仁分离效果好。

The utility model provides a hickory winnowing type shell kernel separation mechanism, which comprises a frame, a blanking opening, a vibrating plate, a driving cam, a fan, and a collecting box. The blanking opening is arranged above the frame, and the blanking opening The vibrating plate is arranged directly below, and the vibrating plate is arranged obliquely. The edge of the upper end is hinged to the frame, and the lower end is connected to the frame through a spring. The cam and the driving cam surface are in contact with the bearing. A collection box is installed in the direction of the downward slope of the vibration plate. There is a blower outlet between the collection box and the vibration plate. The blower outlet is connected to the fan. The structure design is reasonable and the production efficiency is high. Shell kernel separation effect is good.

Description

一种山核桃风选式壳仁分离装置A hickory winnowing type shell and kernel separation device

技术领域technical field

本实用新型涉及一种山核桃破壳装置,具体的说是一种山核桃风选式壳仁分离装置。The utility model relates to a hickory nut shell breaking device, in particular to a hickory nut winnowing type shell kernel separation device.

背景技术Background technique

近年来,由于山核桃果仁具有极高的营养价值和独特的口感风味,逐渐得到消费者的认可,成为一种广受欢迎的高档坚果。同时,山核桃果仁可制作活性炭,天然植物燃料,提取单宁等,具有很高的经济价值。因此,山核桃破壳取仁,能极大地提高山核桃的附加价值。In recent years, due to the high nutritional value and unique taste and flavor of pecan nuts, it has gradually been recognized by consumers and has become a popular high-end nut. At the same time, hickory nuts can be used to make activated carbon, natural plant fuel, extract tannin, etc., and have high economic value. Therefore, breaking the shell of hickory nuts to extract kernels can greatly increase the added value of hickory nuts.

目前国际市场上最畅销且实现商业化大面积栽培的品种为美国山核桃。自1948年,80%以上的美国山核桃都以果仁形式销售,有的大型山核桃破壳厂具有10条以上山核桃破壳取仁生产线,山核桃的加工基本为自动化流水线或半自动化流水线生产,每天能加工15万磅的山核桃,山核桃成熟的季度达到3000万磅。我国针对山核桃破壳取仁机械结构的研究不多,目前市场上销售的山核桃果仁基本都是依靠手工砸取并进行分离筛选。At present, the best-selling variety in the international market that has been commercially cultivated on a large scale is American hickory. Since 1948, more than 80% of American pecans have been sold in the form of nuts. Some large pecan shelling factories have more than 10 hickory shelling and kernel production lines. The processing of pecans is basically an automatic or semi-automatic assembly line. Production, capable of processing 150,000 pounds of pecans per day, reaching 30 million pounds in a mature season. In my country, there are not many studies on the mechanical structure of hickory nut shelling and kernel extraction. Currently, the hickory nut kernels sold in the market are basically separated and screened by manual smashing.

经破壳后山核桃物料的壳仁分离是山核桃果仁深加工前的一道重要工序,研究与开发设计山核桃物料壳仁分离机械装置,是亟待解决的问题。The separation of shell and kernel of hickory nut material after shell breaking is an important process before the deep processing of hickory nut kernel. Research, development and design of a mechanical device for separating shell and kernel of hickory nut material is an urgent problem to be solved.

发明内容Contents of the invention

为解决上述存在的技术问题,本实用新型提供了一种生产效率高,壳仁分离效果好的山核桃风选式壳仁分离机构。In order to solve the above-mentioned existing technical problems, the utility model provides a hickory winnowing-type shell-kernel separation mechanism with high production efficiency and good shell-kernel separation effect.

为达到上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:

本实用新型基于对破壳后山核桃物料各种成分的分析和破壳后山核桃物料在气流中运动状态的研究,选择破壳后山核桃物料的壳仁分离方式为风选式壳仁分离,提出了一种山核桃风选式壳仁分离机构。The utility model is based on the analysis of the various components of the hickory material after shelling and the research on the movement state of the hickory material in the air flow after the shelling, and the separation method of the shell and kernel of the hickory material after the shelling is selected as air separation type shell kernel separation , proposed a hickory winnowing type shell kernel separation mechanism.

一种山核桃风选式壳仁分离机构包括机架、落料口、振动板、驱动凸轮、风机、集料箱,落料口设置在机架上方,落料口正下方设置振动板,振动板倾斜设置,上端边沿与机架铰接,下端通过弹簧与机架连接,振动板背面连接有撑架,撑架下端部设置有轴承,机架设置有可转动地驱动凸轮,驱动凸轮轮面与轴承接触连接,振动板下倾斜方向设置有集料箱,集料箱与振动板之间设置有吹风口,吹风口与风机连接。A hickory winnowing-type shell kernel separation mechanism includes a frame, a blanking opening, a vibrating plate, a driving cam, a fan, and a collecting box. The plate is inclined, the upper edge is hinged with the frame, the lower end is connected with the frame through a spring, the support frame is connected to the back of the vibrating plate, the lower end of the support frame is provided with a bearing, and the frame is provided with a rotatable drive cam, and the drive cam wheel surface is in contact with the frame. The bearings are contacted and connected, and a collection box is arranged in the downward direction of the vibrating plate, and a blowing port is arranged between the collecting box and the vibrating plate, and the blowing port is connected with the fan.

所述的集料箱设置在振动板下方,壳仁被吹落范围之内,集料箱根据距离振动板地远近分多个收集室。The collection box is arranged under the vibrating plate, and within the range where the shell kernels are blown off, the collection box is divided into multiple collection chambers according to the distance from the vibrating plate.

所述的振动板为方形板,振动板地两侧设置有护沿,对下落的物料进行方向导向,防止溅落在外;进一步地,振动板地正面非平滑面,设置有阶梯状凸起,防止物料下滑后下落速度过快,不利于吹风分离。The vibrating plate is a square plate, and guard edges are provided on both sides of the vibrating plate to guide the falling materials to prevent splashing outside; further, the non-smooth surface of the vibrating plate is provided with stepped protrusions to prevent After the material slides down, the falling speed is too fast, which is not conducive to blowing and separating.

山核桃物料经落料口落在振动板上,振动板由电动机通过皮带带动驱动凸轮转动,使振动板上下震动,使得山核桃仁和壳松动,分离,并在振动板的震动作用下被抛出,经吹风口处气流作用,将不同重量的壳、仁吹送落入不同的集料箱。The hickory material falls on the vibrating plate through the discharge port, and the vibrating plate is driven by the motor through the belt to drive the cam to rotate, so that the vibrating plate vibrates up and down, so that the hickory kernels and shells are loosened and separated, and are thrown out under the vibration of the vibrating plate , through the airflow at the blowing port, the shells and kernels of different weights are blown and dropped into different collection boxes.

本实用新型的有益效果为:The beneficial effects of the utility model are:

本实用新型基于对破壳后山核桃物料各种成分的分析和破壳后山核桃物料在气流中运动状态的研究,提出了一种山核桃风选式壳仁分离机构设计方案,通过振动风选地方式进行破壳后地核桃仁壳仁分离操作,生产效率高,有效降低工人的劳动强度,显著提高社会效益。The utility model is based on the analysis of the various components of the hickory material after shelling and the research on the movement state of the hickory material in the air flow after the shelling, and proposes a design scheme of the hickory winnowing type shell and kernel separation mechanism. The land selection method is used to separate the ground walnut kernels and shell kernels after shell breaking, which has high production efficiency, effectively reduces the labor intensity of workers, and significantly improves social benefits.

附图说明Description of drawings

图1为本实用新型实施例立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model embodiment;

图2为本实用新型实施例侧视结构示意图。Fig. 2 is a side view structural diagram of an embodiment of the utility model.

具体实施方式detailed description

下面结合附图对本实用新型进行详细描述:The utility model is described in detail below in conjunction with accompanying drawing:

本实用新型提出了一种山核桃风选式壳仁分离机构,如图1所示,附图中编号分别为:图1中,1-机架,2-落料口,3-振动板,4-轴承,5-风机,6-集料箱,7-吹风口,8-驱动凸轮,9-弹簧。The utility model proposes a hickory winnowing type shell kernel separation mechanism, as shown in Figure 1, the numbers in the accompanying drawings are respectively: in Figure 1, 1-frame, 2-feeding opening, 3-vibrating plate, 4-bearing, 5-fan, 6-collecting box, 7-air outlet, 8-driving cam, 9-spring.

如图所示的山核桃风选式壳仁分离机构包括机架1、落料口2、振动板3、驱动凸轮8、风机5、集料箱6,落料口2设置在机架1上方,落料口2正下方设置振动板3,振动板3摆动角度范围设置为35°~50°,其上端边沿与机架1铰接,下端通过弹簧9与机架1连接,弹簧9的作用在于对振动板3的复位操作,保持振动板3振动频率稳定,振动板3背面连接有撑架,撑架下端部设置有轴承4,机架设置有可转动地驱动凸轮8,驱动凸轮8轮面与轴承4接触连接,振动板3下倾斜方向设置有集料箱6,集料箱6与振动板3之间设置有吹风口7,吹风口7与风机5连接,吹风口的高度介于振动板和集料箱之间。As shown in the figure, the hickory winnowing type shell kernel separation mechanism includes a frame 1, a blanking port 2, a vibrating plate 3, a driving cam 8, a fan 5, and a collection box 6, and the blanking port 2 is arranged above the frame 1. , a vibrating plate 3 is set directly below the blanking port 2, and the swing angle range of the vibrating plate 3 is set to 35°~50°. For the reset operation of the vibrating plate 3, the vibration frequency of the vibrating plate 3 is kept stable. The back of the vibrating plate 3 is connected with a bracket, the lower end of the bracket is provided with a bearing 4, and the frame is provided with a rotatable driving cam 8, and the driving cam 8 wheel surface It is in contact with the bearing 4, and a collection box 6 is provided in the downward direction of the vibrating plate 3, and a blowing port 7 is arranged between the collecting box 6 and the vibrating plate 3, and the blowing port 7 is connected with the fan 5, and the height of the blowing port is between the vibration between the board and the collecting box.

经过分级与破壳工序的山核桃壳仁物料经落料口2下落至振动板3,使山核桃壳仁物料与振动板3发生撞击,使得山核桃仁和壳分离,振动板3在经驱动凸轮8由电动机通过皮带驱动和弹簧9的作用下振动,使山核桃壳仁物料在振动板3的振动作用下被抛出,在风机5经吹风口7的气流作用下,由于山核桃的壳仁物料在气流中的悬浮速度不同,山核桃壳仁物料被分离开,落至不同集料箱6地集料仓中。The hickory nut shell kernel material that has undergone the grading and shell breaking process falls to the vibrating plate 3 through the discharge port 2, so that the hickory nut shell kernel material collides with the vibrating plate 3, so that the hickory nut kernel and the shell are separated, and the vibrating plate 3 is driven by the cam. 8 is driven by the motor through the belt and vibrates under the action of the spring 9, so that the hickory nut shell material is thrown out under the vibration of the vibrating plate 3, and under the action of the airflow of the fan 5 through the blowing port 7, due to the hickory shell kernel The suspension speeds of the materials in the airflow are different, and the hickory nut shell and kernel materials are separated and fall into the collection bins of different collection boxes 6 .

破壳后的山核桃物料在振动板的作用下被抛出,在风机提供的稳定气流作用下,由于山核桃壳仁混合物料各成分在气流中的悬浮速度的差异而被分离。在振动板的振动作用下,有助于物料中壳仁的分散,使得最小流化速度变小,由此减少了空气需求量。破壳后的山核桃壳仁混合物料由喂料口落下,在振动板上行时撞击振动板,从而使山核桃壳仁物料能在撞击后弹出,保证山核桃壳仁处于流化状态;根据山核桃物料各成分分离的气流速度的大小,选用4-72型2.5A风机,风量为805~1677m3/h,最大流量为0.21m3/s,转速为2900r/min,功率为0.75kW。The hickory nut material after shelling is thrown out under the action of the vibrating plate, and under the action of the stable airflow provided by the fan, it is separated due to the difference in the suspension speed of each component of the hickory nut shell kernel mixture material in the airflow. Under the action of the vibration of the vibrating plate, it is helpful to disperse the shell kernel in the material, so that the minimum fluidization velocity becomes smaller, thereby reducing the air demand. The hickory nut shell and kernel mixture material after shelling falls from the feeding port, and hits the vibrating plate when it goes up on the vibrating plate, so that the hickory nut shell kernel material can pop out after the impact, ensuring that the hickory nut shell kernel is in a fluidized state; The air velocity for the separation of the various components of the walnut material is selected from the 4-72 type 2.5A fan, the air volume is 805~1677m 3 /h, the maximum flow rate is 0.21m 3 /s, the speed is 2900r/min, and the power is 0.75kW.

本实用新型的优势在于:The utility model has the advantages of:

本实用新型基于对破壳后山核桃物料各种成分的分析和破壳后山核桃物料在气流中运动状态的研究,提出了一种山核桃风选式壳仁分离机构设计方案,使得经过分级破壳后的山核桃壳仁混合物料,完成山核桃壳仁分离,实现高的生产率,壳仁分离后较高的露仁率,以及较高的果仁的整仁率,同时能够降低工人的劳动强度,改善卫生状况,显著提高社会效益。The utility model is based on the analysis of the various components of the hickory material after shelling and the research on the movement state of the hickory material in the air flow after the shelling, and proposes a design scheme of the hickory winnowing type shell kernel separation mechanism, so that after classification The hickory nut shell kernel mixture material after shelling completes the separation of hickory nut shell kernel to achieve high productivity. Reduce labor intensity, improve health conditions, and significantly increase social benefits.

Claims (2)

1.一种山核桃风选式壳仁分离机构,其特征是:它包括机架、落料口、振动板、驱动凸轮、风机、集料箱,落料口设置在机架上方,落料口正下方设置振动板,振动板倾斜设置,上端边沿与机架铰接,下端通过弹簧与机架连接,振动板背面连接有撑架,撑架下端部设置有轴承,机架设置有可转动地驱动凸轮,驱动凸轮轮面与轴承接触连接,振动板下倾斜方向设置有集料箱,集料箱与振动板之间设置有吹风口,吹风口与风机连接。1. A hickory winnowing type shell kernel separation mechanism is characterized in that: it comprises a frame, a blanking opening, a vibrating plate, a drive cam, a blower fan, a collection box, and the blanking opening is arranged above the frame, and the blanking The vibrating plate is set directly below the mouth, the vibrating plate is set obliquely, the upper edge is hinged with the frame, the lower end is connected with the frame through a spring, the back of the vibrating plate is connected with a support, the lower end of the support is provided with a bearing, and the frame is provided with a rotatable ground. The drive cam is connected with the bearing on the wheel surface of the drive cam. A collection box is arranged in the inclined direction below the vibration plate. An air outlet is arranged between the collection box and the vibration plate, and the air outlet is connected to the fan. 2.根据权利要求1所述的山核桃风选式壳仁分离机构,其特征是:所述的振动板为方形板,振动板地两侧设置有护沿;振动板地正面非平滑面,设置有阶梯状凸起。2. The hickory winnowing type shell kernel separation mechanism according to claim 1 is characterized in that: the vibrating plate is a square plate, and both sides of the vibrating plate are provided with guard edges; the front non-smooth surface of the vibrating plate, Step-shaped protrusions are provided.
CN201720209685.XU 2017-03-06 2017-03-06 A kind of hickory nut winnowing type separation of hull from kernel device Expired - Fee Related CN206597703U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112354859A (en) * 2020-10-26 2021-02-12 湖南鑫泉食品科技有限责任公司 Sorting and shell breaking integrated device for processing hickory and using method thereof
CN113426671A (en) * 2021-07-01 2021-09-24 塔里木大学 Winnowing type walnut shell and kernel separator
CN115104739A (en) * 2022-06-27 2022-09-27 浙大宁波理工学院 Pecan shell breaking and kernel taking equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112354859A (en) * 2020-10-26 2021-02-12 湖南鑫泉食品科技有限责任公司 Sorting and shell breaking integrated device for processing hickory and using method thereof
CN113426671A (en) * 2021-07-01 2021-09-24 塔里木大学 Winnowing type walnut shell and kernel separator
CN113426671B (en) * 2021-07-01 2022-06-03 塔里木大学 An air-selected walnut shell and kernel separator
CN115104739A (en) * 2022-06-27 2022-09-27 浙大宁波理工学院 Pecan shell breaking and kernel taking equipment

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