CN206596647U - A kind of walnut huller - Google Patents

A kind of walnut huller Download PDF

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Publication number
CN206596647U
CN206596647U CN201720074059.4U CN201720074059U CN206596647U CN 206596647 U CN206596647 U CN 206596647U CN 201720074059 U CN201720074059 U CN 201720074059U CN 206596647 U CN206596647 U CN 206596647U
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walnut
compression rollers
fixed
bucket
separating
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CN201720074059.4U
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Chinese (zh)
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杨振朝
姜飞龙
李保山
薛阳
袁启龙
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Xian University of Technology
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Xian University of Technology
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Abstract

A kind of walnut huller disclosed in the utility model, including body, the outer roof of body is fixed with material feeding box, the inside of body is fixed with pressing mechanism, delivery sheet and separating mechanism, pressing mechanism is located at the lower section of material feeding box, bottom of the delivery sheet just to pressing mechanism, delivery sheet is tilted down and extends to the top of separating mechanism, and discharging opening is offered at the side wall correspondence separating mechanism of body.A kind of walnut huller of the present utility model, by double compression rollers and the clearance channel on its surface, the broken shell for being stablized walnut, with higher broken shell quality.Roto-siofter bucket makes walnut shell be layered and sieve thoroughly with benevolence, with the characteristics of cost is low, safety benefit is good by using the principle for centrifuging layering simultaneously.

Description

一种核桃剥壳机A kind of walnut shelling machine

技术领域technical field

本实用新型属于自动加工设备技术领域,具体涉及一种核桃剥壳机。The utility model belongs to the technical field of automatic processing equipment, in particular to a walnut sheller.

背景技术Background technique

核桃在我国属于主要的干果品种,含有丰富的蛋白质以及钙、铁、磷等微量元素,在以往对核桃原料的生产加工中,核桃破壳工序与壳仁分离的操作主要由人工劳动来承担,但随着产量需求逐步的增加,人工操作的产量往往很难满足市场的需求变化,为了提高核桃仁加工的操作效率,需要利用现代化剥壳加工装备来协助完成剥壳操作,代替手工劳动生产。目前,国产剥壳装置仍处于较落后的技术水平。因此,开展核桃剥壳机的设计与分析,对实现核桃产业经济的推动,提高生产加工质量具有重要的意义。Walnuts are the main dried fruit varieties in my country. They are rich in protein, calcium, iron, phosphorus and other trace elements. In the past production and processing of walnut raw materials, the walnut shell breaking process and the separation of shell and kernel were mainly undertaken by manual labor. However, with the gradual increase in output demand, the output of manual operations is often difficult to meet the changes in market demand. In order to improve the operational efficiency of walnut kernel processing, it is necessary to use modern shelling processing equipment to assist in the shelling operation instead of manual labor production. At present, domestic shelling devices are still at a relatively backward technical level. Therefore, it is of great significance to carry out the design and analysis of the walnut sheller to promote the economy of the walnut industry and improve the quality of production and processing.

实用新型内容Utility model content

本实用新型的目的在于提供一种核桃剥壳机,能够一体化的进行核桃的剥壳和核桃的壳仁分离。The purpose of the utility model is to provide a walnut sheller, which can perform walnut shelling and walnut shell kernel separation in an integrated manner.

本实用新型所采用的技术方案是:一种核桃剥壳机,包括机体,机体的外顶壁固定有进料箱,机体的内部固定有挤压机构、送料板和分离机构,挤压机构位于进料箱的下方,送料板正对挤压机构的底部,送料板向下倾斜并延伸至分离机构的上方,机体的侧壁对应分离机构处开设有出料口。The technical solution adopted by the utility model is: a walnut sheller, including a body, the outer top wall of the body is fixed with a feed box, the inside of the body is fixed with an extrusion mechanism, a feeding plate and a separation mechanism, and the extrusion mechanism is located at Below the feeding box, the feeding plate is facing the bottom of the extruding mechanism, the feeding plate is inclined downward and extends to the top of the separation mechanism, and the side wall of the machine body is provided with a discharge port corresponding to the separation mechanism.

本实用新型的特点还在于,The utility model is also characterized in that,

挤压机构包括水平并列设置的2个挤压辊,2个挤压辊均通过轴承连接于机体相对的内壁之间,2个挤压辊的外壁沿圆周方向均匀设置有若干缝隙槽,其中一个挤压辊的一端还固定有带轮,带轮通过传动带连接有第一电机,2个挤压辊远离带轮的一端均固定套合有齿轮,2个齿轮相互啮合,送料板位于2个挤压辊的下方。The extrusion mechanism includes two extrusion rollers arranged horizontally side by side. The two extrusion rollers are connected between the opposite inner walls of the body through bearings. The outer walls of the two extrusion rollers are uniformly provided with a number of gap grooves along the circumferential direction. One of them is One end of the squeeze roller is also fixed with a pulley, the pulley is connected to the first motor through the transmission belt, and the ends of the two squeeze rollers away from the pulley are fixedly fitted with gears, and the two gears mesh with each other. Below the pressure roller.

2个挤压辊的半径均为40mm,2个挤压辊的中心距离为105mm。The radii of the two squeeze rolls are both 40 mm, and the distance between the centers of the two squeeze rolls is 105 mm.

分离机构包括分离桶,分离桶的顶部固定有引料盘,引料盘为底部有开口的倒圆锥形,分离桶的侧壁上部开设有连通口,分离桶的侧壁还固定有出料箱,连通口与出料口通过出料箱相连通,分离桶内设置有回转筛桶,回转筛桶的底部轴向固定有旋转轴,旋转轴穿过分离桶桶底连接有第二电机,旋转轴与第二电机的输出轴通过联轴器连接,回转筛桶的顶部高度不高于连通口。The separation mechanism includes a separation barrel, and the top of the separation barrel is fixed with a material guide plate, which is an inverted conical shape with an opening at the bottom. The upper part of the side wall of the separation barrel is provided with a communication port, and the side wall of the separation barrel is also fixed with a discharge box. The outlet and the discharge port are connected through the discharge box. A rotary screen barrel is arranged in the separation barrel. The bottom of the rotary screen barrel is axially fixed with a rotating shaft. The rotating shaft passes through the bottom of the separation barrel and is connected to a second motor. The output shaft of the second motor is connected through a coupling, and the height of the top of the rotary sieve bucket is not higher than the communication port.

回转筛桶的顶部开口不小于引料盘的底部开口。The top opening of the rotary sieve bucket is not smaller than the bottom opening of the feed pan.

出料箱沿连通口至出料口方向向下倾斜。The discharge box is inclined downward along the direction from the communication port to the discharge port.

本实用新型的有益效果是:本实用新型的一种核桃剥壳机,通过双挤压辊和其表面的缝隙槽,使核桃可以进行稳定的破壳,具有较高的破壳质量。同时回转筛桶通过利用离心分层的原理,使核桃壳与仁分层和透筛,具有成本低、安全效益好的特点。The beneficial effects of the utility model are: a walnut shelling machine of the utility model, through the double extrusion rollers and the gap grooves on the surface, the walnut can be stably cracked, and has a high cracking quality. At the same time, the rotary sieve barrel uses the principle of centrifugal stratification to stratify and screen the walnut shells and kernels, which has the characteristics of low cost and good safety and benefit.

附图说明Description of drawings

图1是本实用新型的一种核桃剥壳机的结构示意图;Fig. 1 is the structural representation of a kind of walnut shelling machine of the present utility model;

图2是图1中本实用新型的一种核桃剥壳机的内部结构示意图;Fig. 2 is the internal structure schematic diagram of a kind of walnut sheller of the present utility model in Fig. 1;

图3是本实用新型的一种核桃剥壳机中分离桶的结构示意图;Fig. 3 is the structural representation of separating bucket in a kind of walnut sheller of the present utility model;

图4是本实用新型的一种核桃剥壳机中回转筛桶的结构示意图。Fig. 4 is a schematic structural view of a rotary sieve barrel in a walnut sheller of the present invention.

图中,1.机体,2.进料箱,3.送料板,4.出料口,5.挤压辊,6.缝隙槽,7.带轮,8.第一电机,9.齿轮,10.分离桶,11.引料盘,12.连通口,13.出料箱,14.回转筛桶,15.旋转轴,16.第二电机,17.联轴器。In the figure, 1. Body, 2. Feed box, 3. Feed plate, 4. Outlet, 5. Squeeze roller, 6. Gap groove, 7. Pulley, 8. First motor, 9. Gear, 10. Separation barrel, 11. Leading plate, 12. Connecting port, 13. Discharge box, 14. Rotary screen barrel, 15. Rotary shaft, 16. Second motor, 17. Coupling.

具体实施方式detailed description

下面结合附图以及具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

本实用新型提供了一种核桃剥壳机,如图1和图2所示,包括机体1,机体1的外顶壁固定有进料箱2,机体1的内部固定有挤压机构、送料板3和分离机构,挤压机构位于进料箱2的下方,送料板3正对挤压机构的底部,送料板3向下倾斜并延伸至分离机构的上方,机体1的侧壁对应分离机构处开设有出料口4。The utility model provides a walnut sheller, as shown in Figure 1 and Figure 2, comprising a body 1, the outer top wall of the body 1 is fixed with a feed box 2, and the inside of the body 1 is fixed with an extrusion mechanism and a feeding plate 3 and the separation mechanism, the extrusion mechanism is located below the feed box 2, the feeding plate 3 is facing the bottom of the extrusion mechanism, the feeding plate 3 is inclined downward and extends to the top of the separation mechanism, and the side wall of the body 1 corresponds to the separation mechanism A discharge port 4 is provided.

挤压机构包括水平并列设置的2个挤压辊5,2个挤压辊5均通过轴承连接于机体1相对的内壁之间,2个挤压辊5的外壁沿圆周方向均匀设置有若干缝隙槽6,其中一个挤压辊5的一端还固定有带轮7,带轮7通过传动带连接有第一电机8,2个挤压辊5远离带轮7的一端均固定套合有齿轮9,2个齿轮9相互啮合,送料板3位于2个挤压辊5的下方。The extrusion mechanism includes two extrusion rollers 5 arranged horizontally side by side. The two extrusion rollers 5 are connected between the opposite inner walls of the machine body 1 through bearings. The outer walls of the two extrusion rollers 5 are uniformly provided with a number of gaps along the circumferential direction. Groove 6, one end of one of the squeeze rollers 5 is also fixed with a pulley 7, the pulley 7 is connected with a first motor 8 through a transmission belt, and the ends of the two squeeze rollers 5 away from the pulley 7 are fixedly fitted with a gear 9, The two gears 9 mesh with each other, and the feeding plate 3 is located below the two squeezing rollers 5 .

2个挤压辊5的半径均为40mm,2个挤压辊5的中心距离为105mm。The radii of the two squeeze rollers 5 are both 40mm, and the distance between the centers of the two squeeze rollers 5 is 105mm.

如图3和图4所示分离机构包括分离桶10,分离桶10的顶部固定有引料盘11,引料盘11为底部有开口的倒圆锥形,分离桶10的侧壁上部开设有连通口12,分离桶10的侧壁还固定有出料箱13,连通口12与出料口4通过出料箱13相连通,分离桶10内设置有回转筛桶14,回转筛桶14的底部轴向固定有旋转轴15,旋转轴15穿过分离桶10桶底连接有第二电机16,旋转轴15与第二电机16的输出轴通过联轴器17连接,回转筛桶15的顶部高度不高于连通口12。As shown in Figure 3 and Figure 4, the separation mechanism includes a separation barrel 10, the top of the separation barrel 10 is fixed with a material guide plate 11, the material guide plate 11 is an inverted conical shape with an opening at the bottom, and the upper part of the side wall of the separation barrel 10 is provided with a communication port 12 , the side wall of the separation barrel 10 is also fixed with a discharge box 13, the communication port 12 is connected with the discharge port 4 through the discharge box 13, the separation barrel 10 is provided with a rotary screen bucket 14, and the bottom of the rotary screen bucket 14 is axially A rotating shaft 15 is fixed, and the rotating shaft 15 passes through the bottom of the separation barrel 10 and is connected with a second motor 16. The rotating shaft 15 is connected to the output shaft of the second motor 16 through a coupling 17, and the top height of the rotary screen barrel 15 is not high. In the communication port 12.

回转筛桶15的顶部开口不小于引料盘11的底部开口。The top opening of the rotary sieve bucket 15 is not smaller than the bottom opening of the guiding pan 11 .

出料箱13沿连通口2至出料口4方向向下倾斜。The discharge box 13 is inclined downward along the direction from the communication port 2 to the discharge port 4 .

双辊式核桃剥壳机的破壳方式主要由两个等大挤压棍5的相对反向旋转来完成,两个挤压辊5之间的间隙应当小于核桃的平均直径,对核桃的基本尺寸统计并计算出核桃的平均直径d约为33mm,压缩变形量δ为8mm,双辊的相对挤压角为θ为22°,根据公式得出挤压辊5的半径R为40mm;再根据公式得出两个挤压辊的中心距A为105mm。当核桃经过两个挤压辊5的粗糙表面间的缝隙槽6时,在挤压棍5的摩擦力与剪切力的作用下,核桃壳发生破裂;回转筛选式壳仁分离方式,该方式是利用核桃壳与仁在物理特性上的差异,如利用壳与仁粒度、密度的不同,通过回转筛桶14低速回转来实现壳与仁之间的相对运动,从而达到壳与仁的分层和透筛。引料盘11设计成倒圆锥形固定在分离桶10上壳,回转筛桶15的开口大于引料盘11的底部开口,可防止在壳仁分离过程中壳仁的飞出。回转筛选式壳仁分离方式成本低,易于操作,且对核桃无毒副作用,有利于核桃的批量加工。The shell breaking method of the double-roller walnut sheller is mainly completed by the relative reverse rotation of two equal-sized extrusion rollers 5. The gap between the two extrusion rollers 5 should be smaller than the average diameter of the walnut, which is essential for the walnut. Size statistics and calculate the average diameter d of the walnut is about 33mm, the amount of compression deformation δ is 8mm, and the relative extrusion angle of the twin rollers is θ is 22°, according to the formula Draw the radius R of extruding roller 5 to be 40mm; Then according to formula The center-to-center distance A of the two extrusion rollers is obtained to be 105mm. When the walnut passes through the gap groove 6 between the rough surfaces of the two extrusion rollers 5, the walnut shell is broken under the action of the friction and shear force of the extrusion roller 5; It utilizes the difference in physical properties between walnut shells and kernels, such as the difference in particle size and density between the shells and kernels, and realizes the relative movement between the shells and kernels through the low-speed rotation of the rotary sieve barrel 14, so as to achieve the layering and harmony between the shells and kernels. Through the sieve. Leading tray 11 is designed to be inverted conical and fixed on the upper shell of separation bucket 10, and the opening of rotary sieve barrel 15 is greater than the bottom opening of feeding tray 11, which can prevent shell kernels from flying out during the separation process of shell kernels. The rotary screening type shell and kernel separation method is low in cost, easy to operate, and has no toxic and side effects on walnuts, which is beneficial to the batch processing of walnuts.

使用时,将核桃投入进料箱2,之后核桃落入两个挤压辊5形成的间隙中,第一电机8通过传动带带动带轮7进而带动其中的一个挤压辊5自转动,之后通过套合在两个挤压辊另一端的齿轮9啮合传动,所以两个挤压辊5相向运动,调整带轮的旋转方向使两个挤压辊5以两者的中间从上至下转动,之后核桃外壳破碎下落依次经过送料板3和引料盘11进入回转筛桶14,通过机体1底部固定的第二电机16的输出轴与回转筛桶14底部的旋转轴15连接从而带动回转筛桶14旋转,使得核桃仁飞入连通口12,再经过出料箱13经出料口4送出机体1外。During use, walnuts are dropped into the feed box 2, and then the walnuts fall into the gap formed by the two extrusion rollers 5, and the first motor 8 drives the pulley 7 through the transmission belt and then drives one of the extrusion rollers 5 to rotate automatically, and then passes The gear 9 fitted on the other end of the two squeeze rollers is meshed and driven, so the two squeeze rollers 5 move towards each other, and the rotation direction of the pulley is adjusted so that the two squeeze rollers 5 rotate from top to bottom in the middle of the two squeeze rollers. Afterwards, the walnut shells are crushed and fall sequentially through the feeding plate 3 and the guide plate 11 into the rotary sieve barrel 14, and the output shaft of the second motor 16 fixed at the bottom of the body 1 is connected with the rotating shaft 15 at the bottom of the rotary sieve barrel 14 to drive the rotary sieve barrel 14 Rotate so that the walnut kernels fly into the connecting port 12, and then are sent out of the body 1 through the discharge box 13 through the discharge port 4.

通过上述方式,本实用新型的一种核桃剥壳机通过双挤压辊5和其表面的缝隙槽6,使核桃可以进行稳定的破壳,具有较高的破壳质量。同时回转筛桶14通过利用离心分层的原理,使核桃壳与仁分层和透筛,具有成本低、安全效益好的特点。Through the above method, a kind of walnut peeling machine of the present utility model can make the walnuts stably break the shell through the double squeeze roller 5 and the gap groove 6 on its surface, and has higher shell breaking quality. At the same time, the rotary sieve barrel 14 makes use of the principle of centrifugal stratification to stratify and screen through the walnut shells and kernels, which has the characteristics of low cost and good safety and benefit.

Claims (6)

1. a kind of walnut huller, it is characterised in that including body (1), the outer roof of body (1) is fixed with material feeding box (2), machine The inside of body (1) is fixed with pressing mechanism, delivery sheet (3) and separating mechanism, and pressing mechanism is located at the lower section of material feeding box (2), sent Bottom of the flitch (3) just to pressing mechanism, delivery sheet (3) tilts down and extends to the top of separating mechanism, the side of body (1) Discharging opening (4) is offered at wall correspondence separating mechanism.
2. a kind of walnut huller as claimed in claim 1, it is characterised in that the pressing mechanism is set including horizontal alignment 2 compression rollers (5), 2 compression rollers (5) are connected between the relative inwall of body (1) by bearing, 2 compression rollers (5) Outer wall be along the circumferential direction evenly arranged with some clearance channels (6), one end of one of compression roller (5) is further fixed on belt wheel (7), belt wheel (7) is connected with the first motor (8), one end equal fixed cover of 2 compression rollers (5) away from belt wheel (7) by transmission belt Conjunction has gear (9), and 2 gear (9) intermeshings, delivery sheet (3) is located at the lower section of 2 compression rollers (5).
3. a kind of walnut huller as claimed in claim 1, it is characterised in that the radius of 2 described compression rollers (5) is 40mm, the centre distance of 2 compression rollers (5) is 105mm.
4. a kind of walnut huller as claimed in claim 1, it is characterised in that the separating mechanism includes separating barrel (10), It is fixed with the top of separating barrel (10) and draws charging tray (11), draws the turbination that charging tray (11) has opening for bottom, separating barrel (10) Side wall upper part offer connected entrance (12), the side wall of separating barrel (10) is further fixed on feed box (13), and connected entrance (12) is with going out Material mouth (4) is connected by feed box (13), and roto-siofter bucket (14), the bottom of roto-siofter bucket (14) are provided with separating barrel (10) Axial restraint has rotary shaft (15), and rotary shaft (15) is connected with the second motor (16), rotary shaft through separating barrel (10) bucket bottom (15) it is connected with the output shaft of the second motor (16) by shaft coupling (17), the overhead height of roto-siofter bucket (14), which is not higher than, to be connected Port (12).
5. a kind of walnut huller as claimed in claim 4, it is characterised in that the open top of the roto-siofter bucket (14) is not Less than the bottom opening for drawing charging tray (11).
6. a kind of walnut huller as claimed in claim 4, it is characterised in that the feed box (13) along connected entrance (12) extremely Discharging opening (4) direction is tilted down.
CN201720074059.4U 2017-01-19 2017-01-19 A kind of walnut huller Expired - Fee Related CN206596647U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110574935A (en) * 2019-09-30 2019-12-17 石河子大学 A shell breaking machine based on pretreated walnuts

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110574935A (en) * 2019-09-30 2019-12-17 石河子大学 A shell breaking machine based on pretreated walnuts

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