CN206592369U - A kind of band buffering hydraulic cylinder - Google Patents
A kind of band buffering hydraulic cylinder Download PDFInfo
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- CN206592369U CN206592369U CN201720292000.2U CN201720292000U CN206592369U CN 206592369 U CN206592369 U CN 206592369U CN 201720292000 U CN201720292000 U CN 201720292000U CN 206592369 U CN206592369 U CN 206592369U
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- 230000003139 buffering effect Effects 0.000 title claims description 17
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 230000000694 effects Effects 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 38
- 239000010720 hydraulic oil Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型公开了一种带缓冲液压缸,包括缸体以及与缸体配合的活塞杆和活塞,所述活塞杆内设有油管,所述活塞内设有导向套和缓冲环,所述导向套与所述油管连通,所述缸体上设有缓冲柱塞,所述缓冲柱塞上设有靠近所述活塞的一端开口的缓冲腔,所述缓冲柱塞上还设有与所述缓冲腔连通的两排以上的沿所述缓冲柱塞轴向间隔分布的节流孔,进入行程后期,所述缓冲柱塞穿过所述缓冲环伸入所述导向套内,且所述缓冲柱塞与所述缓冲环密封配合,所述缓冲柱塞与所述导向套间隙配合。本实用结构较为简单,制作价格不高,维修成本低,其可以有效解决一类活塞杆带有内部油管的液压缸缺少缓冲的问题。
The utility model discloses a hydraulic cylinder with a buffer, which comprises a cylinder body, a piston rod and a piston matched with the cylinder body, an oil pipe is arranged inside the piston rod, a guide sleeve and a buffer ring are arranged inside the piston, and the guide sleeve and the buffer ring are arranged inside the piston rod. The sleeve is in communication with the oil pipe, the cylinder body is provided with a buffer plunger, and the buffer plunger is provided with a buffer cavity close to one end of the piston, and the buffer plunger is also provided with the buffer Two or more rows of throttling holes that are connected to each other along the axial direction of the buffer plunger. When entering the later stage of the stroke, the buffer plunger passes through the buffer ring and extends into the guide sleeve, and the buffer column The plug is in sealing fit with the buffer ring, and the buffer plunger is in clearance fit with the guide sleeve. The utility model has relatively simple structure, low manufacturing price and low maintenance cost, and can effectively solve the problem of lack of cushioning in hydraulic cylinders with internal oil pipes on piston rods.
Description
技术领域technical field
本实用新型涉及液压缸领域,具体地说涉及一种带缓冲液压缸。The utility model relates to the field of hydraulic cylinders, in particular to a hydraulic cylinder with a buffer.
背景技术Background technique
液压缸,是将液压能转变为机械能的、做直线往复运动(或摆动运动)的液压执行元件。它结构简单、工作可靠。用它来实现往复运动时,可免去减速装置,并且没有传动间隙,运动平稳,因此在各种机械的液压系统中得到广泛应用。A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swing motion). It has simple structure and reliable operation. When it is used to realize reciprocating motion, the deceleration device can be eliminated, and there is no transmission gap, and the motion is stable, so it is widely used in various mechanical hydraulic systems.
现有液压缸在行程结束时往往由于惯性使得活塞对缸筒造成冲击导致流量不稳伤害液压件。这样带有缓冲的液压缸就应运而生,但是有一类活塞杆带有内部油管的液压缸由于其结构特殊性使得其少有缓冲装置。At the end of the stroke of the existing hydraulic cylinder, the piston often impacts the cylinder barrel due to inertia, resulting in unstable flow and damaging the hydraulic parts. The hydraulic cylinder with buffer just arises at the historic moment like this, but there is a hydraulic cylinder with a type of piston rod with an internal oil pipe that has few buffer devices due to its structural particularity.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种带缓冲液压缸,可以有效解决一类活塞杆带有内部油管的液压缸缺少缓冲的问题。The technical problem to be solved by the utility model is to provide a hydraulic cylinder with a buffer, which can effectively solve the problem of a lack of buffer in a hydraulic cylinder with an internal oil pipe on the piston rod.
为了解决上述技术问题,本实用新型采用如下技术方案:一种带缓冲液压缸,包括缸体以及与缸体配合的活塞杆和活塞,所述活塞杆内设有油管,所述活塞内设有导向套和缓冲环,所述导向套与所述油管连通,所述缸体上设有缓冲柱塞,所述缓冲柱塞上设有靠近所述活塞的一端开口的缓冲腔,所述缓冲柱塞上还设有与所述缓冲腔连通的两排以上的沿所述缓冲柱塞轴向间隔分布的节流孔,进入行程后期,所述缓冲柱塞穿过所述缓冲环伸入所述导向套内,且所述缓冲柱塞与所述缓冲环密封配合,所述缓冲柱塞与所述导向套间隙配合。In order to solve the above technical problems, the utility model adopts the following technical scheme: a hydraulic cylinder with buffer, including a cylinder body and a piston rod and a piston matched with the cylinder body, the piston rod is provided with an oil pipe, and the piston is provided with A guide sleeve and a buffer ring, the guide sleeve communicates with the oil pipe, the cylinder body is provided with a buffer plunger, and the buffer plunger is provided with a buffer cavity close to one end of the piston, and the buffer column The plug is also provided with more than two rows of throttling holes that are communicated with the buffer cavity and are spaced along the axial direction of the buffer plunger. The buffer plunger is in sealing fit with the buffer ring, and the buffer plunger is in clearance fit with the guide sleeve.
进一步地,所述活塞杆的前端连接有耳板、后端连接有活塞杆头,所述油管的前端连接在所述耳板上、后端连接在所述活塞杆头上。Further, the front end of the piston rod is connected to the ear plate, and the rear end is connected to the piston rod head, and the front end of the oil pipe is connected to the ear plate, and the rear end is connected to the piston rod head.
进一步地,所述耳板上设有通向所述油管与所述活塞杆之间的间隙的第一油孔以及通向所述油管的内腔的第二油孔。Further, the ear plate is provided with a first oil hole leading to the gap between the oil pipe and the piston rod and a second oil hole leading to the inner cavity of the oil pipe.
进一步地,所述导向套的前端设有径向向外伸出的第一凸缘,所述活塞的前端面设有第一凹槽,所述第一凸缘卡在所述第一凹槽内,所述油管的后端贯通所述活塞杆头对所述导向套进行轴向限位。Further, the front end of the guide sleeve is provided with a radially outwardly protruding first flange, the front end of the piston is provided with a first groove, and the first flange is stuck in the first groove Inside, the rear end of the oil pipe passes through the piston rod head to axially limit the guide sleeve.
进一步地,所述缸体包括缸筒、连接在缸筒的前端的缸套以及连接在缸筒的后端的缸底。Further, the cylinder body includes a cylinder barrel, a cylinder liner connected to the front end of the cylinder barrel, and a cylinder bottom connected to the rear end of the cylinder barrel.
进一步地,所述缓冲柱塞的后端伸入所述缸底,所述缸底的前端与所述缓冲柱塞之间具有间隙,最靠后的一排节流孔与该所述缸底的前端与所述缓冲柱塞之间的间隙连通。Further, the rear end of the buffer plunger extends into the cylinder bottom, there is a gap between the front end of the cylinder bottom and the buffer plunger, and the rearmost row of throttle holes and the cylinder bottom The front end communicates with the gap between the buffer plungers.
进一步地,所述缓冲柱塞的后端伸入所述缸底,所述缓冲柱塞的后端设有径向向外伸出的第二凸缘,所述缸底的后端面设有第二凹槽,所述第二凸缘卡在所述第二凹槽内并通过固定在所述缸底上的压板实现轴向限位。Further, the rear end of the buffer plunger extends into the cylinder bottom, the rear end of the buffer plunger is provided with a second flange protruding radially outward, and the rear end surface of the cylinder bottom is provided with a second flange. Two grooves, the second flange is clamped in the second groove and axially limited by the pressure plate fixed on the cylinder bottom.
进一步地,所述导向套与所述活塞在径向上活动配合,且所述导向套与所述活塞之间具有单边10丝的间隙。Further, the guide sleeve and the piston are movably matched in the radial direction, and there is a gap of 10 wires on one side between the guide sleeve and the piston.
进一步地,所述缓冲柱塞与所述导向套之间具有单边40丝的间隙。Further, there is a gap of 40 wires on one side between the buffer plunger and the guide sleeve.
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型工作过程中,当活塞返回时,液压缸无杆腔内的液压油通过导向套、缓冲环进入油管实现回油,在进入行程后期,也即行程快结束时,由于缓冲柱塞穿过缓冲环与缓冲环密封配合,因此上述回油通道被封堵,液压油无法通过,而此时液压油从位于缓冲环后侧的节流孔进入缓冲柱塞的缓冲腔,继而从位于缓冲环前侧的节流孔进入缓冲柱塞与导向套之间的间隙,最终进入油管,达到节流缓冲的效果。In the working process of the utility model, when the piston returns, the hydraulic oil in the rodless chamber of the hydraulic cylinder enters the oil pipe through the guide sleeve and the buffer ring to realize oil return. The buffer ring is sealed with the buffer ring, so the above-mentioned oil return passage is blocked, and the hydraulic oil cannot pass through. At this time, the hydraulic oil enters the buffer chamber of the buffer plunger from the orifice located at the rear side of the buffer ring, and then flows from the buffer chamber located at the buffer ring. The throttle hole on the front side of the ring enters the gap between the buffer plunger and the guide sleeve, and finally enters the oil pipe to achieve the effect of throttling and buffering.
另外,本实用结构较为简单,制作价格不高,维修成本低,其可以有效解决一类活塞杆带有内部油管的液压缸缺少缓冲的问题,并能够根据实际缓冲要求,随时更换缓冲柱塞。In addition, the utility model has relatively simple structure, low manufacturing cost and low maintenance cost. It can effectively solve the problem of lack of cushioning in hydraulic cylinders with internal oil pipes on the piston rod, and can replace the cushioning plunger at any time according to actual cushioning requirements.
附图说明Description of drawings
图1是本实用新型一实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
附图中各部件的标记为:1缸体、11缸筒、12缸套、13缸底、14缸头、2活塞杆、21第三油孔、3活塞、4油管、5导向套、51第一凸缘、6缓冲环、7缓冲柱塞、71缓冲腔、72节流孔、73第二凸缘、8耳板、81第一油孔、82第二油孔、9活塞杆头、10压板。The marks of each part in the accompanying drawings are: 1 cylinder body, 11 cylinder barrel, 12 cylinder liner, 13 cylinder bottom, 14 cylinder head, 2 piston rod, 21 third oil hole, 3 piston, 4 oil pipe, 5 guide sleeve, 51 First flange, 6 buffer ring, 7 buffer plunger, 71 buffer chamber, 72 throttle hole, 73 second flange, 8 ear plate, 81 first oil hole, 82 second oil hole, 9 piston rod head, 10 platens.
具体实施方式detailed description
下面将参考附图并结合实施例来详细说明本实用新型。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
参见图1。See Figure 1.
本实用新型一实施例的带缓冲液压缸,包括缸体1以及与缸体1配合的活塞杆2和活塞3,所述活塞杆2内设有油管4,所述活塞3内设有导向套5和缓冲环6,所述导向套与所述油管4连通,所述缸体1上设有缓冲柱塞7,所述缓冲柱塞7上设有靠近所述活塞3的一端开口的缓冲腔71,所述缓冲柱塞7上还设有与所述缓冲腔71连通的两排以上的沿所述缓冲柱塞7轴向间隔分布的节流孔72,进入行程后期,所述缓冲柱塞7穿过所述缓冲环6伸入所述导向套5内,且所述缓冲柱塞7与所述缓冲环6密封配合,所述缓冲柱塞7与所述导向套5间隙配合。A buffer hydraulic cylinder according to an embodiment of the present utility model includes a cylinder body 1 and a piston rod 2 and a piston 3 matched with the cylinder body 1, the piston rod 2 is provided with an oil pipe 4, and the piston 3 is provided with a guide sleeve 5 and a buffer ring 6, the guide sleeve communicates with the oil pipe 4, the cylinder body 1 is provided with a buffer plunger 7, and the buffer plunger 7 is provided with a buffer cavity close to the opening of one end of the piston 3 71, the buffer plunger 7 is also provided with more than two rows of throttle holes 72 that are communicated with the buffer chamber 71 and distributed along the axial interval of the buffer plunger 7, and enter the later stage of the stroke, the buffer plunger 7 passes through the buffer ring 6 and extends into the guide sleeve 5, and the buffer plunger 7 is in sealing fit with the buffer ring 6, and the buffer plunger 7 is in clearance fit with the guide sleeve 5.
液压缸工作过程中,当活塞返回时,液压缸无杆腔内的液压油通过导向套、缓冲环进入油管实现回油,在进入行程后期,也即行程快结束时,由于缓冲柱塞穿过缓冲环与缓冲环密封配合,因此上述回油通道被封堵,液压油无法通过,而此时液压油从位于缓冲环后侧的节流孔进入缓冲柱塞的缓冲腔,继而从位于缓冲环前侧的节流孔进入缓冲柱塞与导向套之间的间隙,最终进入油管,达到节流缓冲的效果。During the working process of the hydraulic cylinder, when the piston returns, the hydraulic oil in the rodless chamber of the hydraulic cylinder enters the oil pipe through the guide sleeve and the buffer ring to realize oil return. The buffer ring is sealed with the buffer ring, so the above-mentioned oil return passage is blocked, and the hydraulic oil cannot pass through. At this time, the hydraulic oil enters the buffer cavity of the buffer plunger from the orifice located at the rear side of the buffer ring, and then flows from the buffer ring located at the back of the buffer ring. The throttle hole on the front side enters the gap between the buffer plunger and the guide sleeve, and finally enters the oil pipe to achieve the effect of throttling and buffering.
图中例示了缸体1的一种常见结构,所述缸体1包括缸筒11、连接在缸筒11的前端的缸套12以及连接在缸筒11的后端的缸底13。具体实施中,缸筒11与缸底13焊接,缸筒11的前端焊接一缸头14,然后缸套12通过螺纹与缸头14连接。A common structure of a cylinder 1 is illustrated in the figure, and the cylinder 1 includes a cylinder 11 , a cylinder liner 12 connected to the front end of the cylinder 11 , and a cylinder bottom 13 connected to the rear end of the cylinder 11 . In specific implementation, the cylinder barrel 11 is welded to the cylinder bottom 13, and a cylinder head 14 is welded to the front end of the cylinder barrel 11, and then the cylinder liner 12 is connected to the cylinder head 14 through threads.
本实用新型中,每排节流孔72至少有一个,每排节流孔72沿着缓冲柱塞7的周向分布,排与排之间沿所述缓冲柱塞7轴向间隔分布,图中例示节流孔设置四排。优选地,所述缓冲柱塞7的后端伸入所述缸底13,所述缸底13的前端与所述缓冲柱塞7之间具有间隙,最靠后的一排节流孔72与该所述缸底13的前端与所述缓冲柱塞7之间的间隙连通,这样设计,即使活塞运行到极限位置时,最靠后的一排节流孔72也依然位于缓冲环后侧,保证节流时效。In the present utility model, there is at least one throttling hole 72 in each row, and each row of throttling holes 72 is distributed along the circumferential direction of the buffer plunger 7, and the rows are distributed at intervals along the axial direction of the buffer plunger 7, as shown in Fig. The orifice is set in four rows in the example. Preferably, the rear end of the buffer plunger 7 extends into the cylinder bottom 13, there is a gap between the front end of the cylinder bottom 13 and the buffer plunger 7, and the rearmost row of throttle holes 72 and The front end of the cylinder bottom 13 communicates with the gap between the buffer plunger 7, so designed that even when the piston moves to the limit position, the rearmost row of throttle holes 72 is still located at the rear side of the buffer ring. Guaranteed throttling timeliness.
在一实施例中,缓冲柱塞7通过以下结构进行安装,所述缓冲柱塞7的后端伸入所述缸底13,所述缓冲柱塞7的后端设有径向向外伸出的第二凸缘73,所述缸底13的后端面设有第二凹槽,所述第二凸缘73卡在所述第二凹槽内并通过固定在所述缸底13上的压板10实现轴向限位。这种结构,不仅安装方便,而且能够重复拆装,并能够根据实际缓冲要求,随时更换缓冲柱塞,实用性强。In one embodiment, the buffer plunger 7 is installed through the following structure, the rear end of the buffer plunger 7 protrudes into the cylinder bottom 13, and the rear end of the buffer plunger 7 is provided with radially outwardly protruding The second flange 73, the rear end surface of the cylinder bottom 13 is provided with a second groove, the second flange 73 is stuck in the second groove and passes through the pressure plate fixed on the cylinder bottom 13 10 to realize the axial limit. This structure is not only easy to install, but also can be disassembled and assembled repeatedly, and the buffer plunger can be replaced at any time according to the actual buffer requirements, which has strong practicability.
在一实施例中,所述活塞杆2的前端连接有耳板8、后端连接有活塞杆头9,所述油管4的前端连接在所述耳板8上、后端连接在所述活塞杆头9上,活塞3通过螺纹与活塞杆头9连接。这种结构,便于安装成型。In one embodiment, the front end of the piston rod 2 is connected to the ear plate 8, and the rear end is connected to the piston rod head 9. The front end of the oil pipe 4 is connected to the ear plate 8, and the rear end is connected to the piston rod 4. On the rod head 9, the piston 3 is connected with the piston rod head 9 by threads. This structure is convenient for installation and molding.
在一实施例中,活塞杆2为空心结构,所述耳板8上设有通向所述油管4与所述活塞杆2之间的间隙的第一油孔81以及通向所述油管4的内腔的第二油孔82,所述活塞杆2上设有连通液压缸的有杆腔与活塞杆2的内腔的第三油孔21。In one embodiment, the piston rod 2 is a hollow structure, and the ear plate 8 is provided with a first oil hole 81 leading to the gap between the oil pipe 4 and the piston rod 2 and a first oil hole 81 leading to the oil pipe 4. The second oil hole 82 in the inner cavity of the piston rod 2 is provided with the third oil hole 21 communicating with the rod cavity of the hydraulic cylinder and the inner cavity of the piston rod 2 .
液压缸工作过程中,当液压油依次通过第一油孔81、第三油孔21进入液压缸的有杆腔时,便活塞杆和活塞向右运行,而无杆腔内的液压油在进入油管后,通过第二油孔82进入回油管。During the working process of the hydraulic cylinder, when the hydraulic oil enters the rod chamber of the hydraulic cylinder through the first oil hole 81 and the third oil hole 21 in sequence, the piston rod and the piston move to the right, while the hydraulic oil in the rodless chamber enters After the oil pipe, enter the oil return pipe through the second oil hole 82.
在一实施例中,所述导向套5的前端设有径向向外伸出的第一凸缘51,所述活塞3的前端面设有第一凹槽,所述第一凸缘51卡在所述第一凹槽内,所述油管4的后端贯通所述活塞杆头9对所述导向套5进行轴向限位。这种结构,设计合理,导向套便于安装。In one embodiment, the front end of the guide sleeve 5 is provided with a radially outwardly protruding first flange 51, and the front end of the piston 3 is provided with a first groove, and the first flange 51 snaps into place. In the first groove, the rear end of the oil pipe 4 passes through the piston rod head 9 to axially limit the guide sleeve 5 . This structure has a reasonable design and the guide sleeve is easy to install.
在一实施例中,所述导向套5与所述活塞3在径向上活动配合,且所述导向套5与所述活塞3之间具有单边10丝的间隙。这样设计,导向效果更好,使用时同轴度更高。In one embodiment, the guide sleeve 5 and the piston 3 are movably matched in the radial direction, and there is a gap of 10 wires on one side between the guide sleeve 5 and the piston 3 . With this design, the guiding effect is better and the coaxiality is higher when used.
在一实施例中,所述缓冲柱塞7与所述导向套5之间具有单边40丝的间隙。在实施本实用新型的过程中,发明人发现,在这个配合度下,节流缓冲效果更好,安全性更高。In one embodiment, there is a gap of 40 wires on one side between the buffer plunger 7 and the guide sleeve 5 . In the process of implementing the utility model, the inventors found that under this cooperation degree, the throttling and buffering effect is better and the safety is higher.
本新型实用中在各部件接触部位有装有密封件,焊接件除外。In the utility model, seals are installed at the contact parts of each component, except for welding parts.
应当理解本文所述的例子和实施方式仅为了说明,并不用于限制本实用新型,本领域技术人员可根据它做出各种修改或变化,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。It should be understood that the examples and implementations described herein are for illustration only, and are not intended to limit the utility model, and those skilled in the art can make various modifications or changes based on it, and all within the spirit and principles of the utility model, the Any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the present utility model.
Claims (9)
Priority Applications (1)
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CN201720292000.2U CN206592369U (en) | 2017-03-23 | 2017-03-23 | A kind of band buffering hydraulic cylinder |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108083186A (en) * | 2017-12-31 | 2018-05-29 | 蚌埠液力机械有限公司 | A kind of fork truck cylinder buffer structure |
CN110195731A (en) * | 2019-06-20 | 2019-09-03 | 淄博鸿润新材料有限公司 | High pressure resistant wear-resistant ceramic plunger |
CN112228426A (en) * | 2020-11-19 | 2021-01-15 | 徐州徐工液压件有限公司 | Buffer device for self-adaptive lubricating telescopic hydraulic cylinder of piston |
-
2017
- 2017-03-23 CN CN201720292000.2U patent/CN206592369U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108083186A (en) * | 2017-12-31 | 2018-05-29 | 蚌埠液力机械有限公司 | A kind of fork truck cylinder buffer structure |
CN108083186B (en) * | 2017-12-31 | 2024-02-02 | 蚌埠液力机械有限公司 | Forklift cylinder buffer structure |
CN110195731A (en) * | 2019-06-20 | 2019-09-03 | 淄博鸿润新材料有限公司 | High pressure resistant wear-resistant ceramic plunger |
CN112228426A (en) * | 2020-11-19 | 2021-01-15 | 徐州徐工液压件有限公司 | Buffer device for self-adaptive lubricating telescopic hydraulic cylinder of piston |
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Granted publication date: 20171027 |