CN206588160U - 一种铜线拉拔用轧尖机 - Google Patents
一种铜线拉拔用轧尖机 Download PDFInfo
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- CN206588160U CN206588160U CN201720274856.7U CN201720274856U CN206588160U CN 206588160 U CN206588160 U CN 206588160U CN 201720274856 U CN201720274856 U CN 201720274856U CN 206588160 U CN206588160 U CN 206588160U
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- fixture block
- copper rod
- rod
- copper
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 60
- 239000010949 copper Substances 0.000 title claims abstract description 60
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims abstract description 7
- 239000002826 coolant Substances 0.000 claims description 19
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型涉及一种铜线拉拔用轧尖机，包括轧尖机本体和进料装置，轧尖机本体包括机架，机架的顶部安装轧辊安装座，上轧辊和下轧辊通过轴承固定在轧辊安装座上，进料装置包括进料底座、纵向滑块、横向滑块、铜棒下夹块、铜棒上夹块，进料底座中安装纵向导杆，纵向滑块套装在纵向导杆上，纵向导杆上还套装弹簧，并且进料底座上设有触碰开关，弹簧和触碰开关位于靠下轧辊一侧，纵向滑块上设有横向滑槽，横向滑槽内安装横向导杆，横向滑块套装在横向导杆上，横向滑块上固定铜棒下夹块，铜棒下夹块上设有导柱，铜棒上夹块套装在导柱上，铜棒上夹块连接气缸的推杆，气缸连接触碰开关。本实用新型便于铜棒装夹对齐，操作方便安全，便于冷却。
Description
一种铜线拉拔用轧尖机
技术领域
[0001] 本实用新型属于铜加工技术领域，涉及一种铜线拉拔用乳尖机。
背景技术
[0002] 轧尖机是铜、铝、铁丝拔丝设备的辅助设备，其主要由乳辊、减速传动等组成，用于 对各种金属线材拉拔前的乳尖作业，即原材料端部需经轧尖机轧小后穿过拉拔模孔，方可 进行拉拔加工材料。现有的轧尖机要么是人工夹紧铜线伸入轧尖机的辊道中进线轧尖，要 么是配合一台复杂的进料设备进料，所以轧尖过程中铜棒装夹不方便。乳尖机大量轧尖操 作过程中，乳辊会发热，现有的乳尖机均没有配备冷却系统。 实用新型内容
[0003] 为了解决轧尖机进料装夹问题，并使乳尖机可以在乳尖过程中冷却乳辊，本实用 新型提供了一种铜线拉拔用乳尖机，乳辊的前侧安装进料装置，并在乳辊内设冷却腔，便于 冷却轧辊。
[0004]本实用新型是通过下述技术方案来实现的。一种铜线拉拔用乳尖机，包括乳尖机 本体和进料装置，乳尖机本体包括机架，机架的顶部安装轧辊安装座，上乳辊和下乳辊通过 轴承固定在轧辊安装座上，进料装置安装在上轧辊和下轧辊的进线侧，进料装置包括进料 底座、纵向滑块、横向滑块、铜棒下夹块、铜棒上夹块，进料底座中安装纵向导杆，纵向滑块 套装在纵向导杆上，纵向导杆上还套装弹簧，并且进料底座上设有触碰开关，弹簧和触碰开 关位于靠下乳辊一侧，纵向滑块上设有横向滑槽，横向滑槽内安装横向导杆，横向滑块套装 在横向导杆上，横向滑块通过步进电机驱动，横向滑块上固定铜棒下夹块，铜棒下夹块上设 有导柱，铜棒上夹块套装在导柱上，铜棒上夹块连接气缸的推杆，气缸连接触碰开关。
[0005]更特别的是，所述横向滑槽的一侧设有刻度，方便使铜棒对齐上轧辊和下乳辊的 辊道。
[0006]更特别的是，上轧辊和下乳辊上加工有各种直径规格的辊道，每个辊道有两种直 径规格，大径比小径大2mm，大径和小径之间平滑过渡，每个辊道截面为半圆，上轧辊的半圆 辊道和下乳辊的半圆辊道组合构成整圆。
[0007]更特别的是，机架的下部固定主电机，主电机设有电机带轮，上乳辊和下乳辊的一 端设有齿轮，上乳辊的齿轮与下乳辊的齿轮啮合，下乳辊还安装有动力输入齿轮，减速器通 过机架固定，减速器设有水平的齿轴，齿轴上安装有转动带轮和输出齿轮，转动带轮通过皮 带与电机带轮连接，减速器的输出齿轮与下轧辊的动力输入齿轮啮合。乳尖时，主电机的电 机带轮通过皮带带动转动带轮运动，转动带轮通过减速器的齿轴带动输出齿轮运动，输出 齿轮带动下乳辊的动力输入齿轮的运动，从而使下轧辊旋转，下乳辊的齿轮带动上乳辊的 齿轮运动，从而使下乳辊和上轧辊同步旋转，完成铜棒轧尖。
[0008]更特别的是，上轧辊和下轧棍的内部设有供冷却液通过的冷却腔，上乳辊和下轧 辊的另一端分别设有冷却液进口和冷却液出口，冷却液进口通过管道连接冷却液输送泵， 冷却液出口通过管道连接冷却液回收槽，冷却液输送泵连接冷却液储存槽，丨々却液输达水 通过机架固定，通过乳尖机长时间工作使，通过冷却液冷却上轧辊和下乳辊。
[0009] 本实用新型的技术效果:采用简易的横向运动机构、纵向运动机构、铜棒下夹块和 铜棒上夹块固定铜棒，对齐后向上轧辊和下轧辊运动，操作方便安全，而且上乳親和下乳棍 内设冷却腔，便于冷却，可长时间工作，提高生产效率。
附图说明
[0010] 图1是本实用新型的示意图。
[0011] 图2是本实用新型的乳辊传动示意图。
具体实施方式
[0012] 下面结合附图进一步详细说明本实用新型。
[0013] 如图1和图2所示，一种铜线拉拔用乳尖机，包括乳尖机本体和进料装置，乳尖机本 体包括机架1，机架1的下部固定主电机5，主电机5设有电机带轮6，机架1的顶部安装乳辅安 装座2,上轧辊10和下轧辊11通过轴承固定在轧辊安装座2上，上轧辊1〇和下轧辊11的一端 设有齿轮，上轧辊10的齿轮与下乳辊11的齿轮啮合，下轧辊11还安装有动力输入齿轮3，减 速器9通过机架1固定，减速器9设有水平的齿轴，齿轴上安装有转动带轮7和输出齿轮，转动 带轮7通过皮带8与电机带轮6连接，减速器9的输出齿轮与下轧辊11的动力输入齿轮3啮合， 乳尖时，主电机5的电机带轮6通过皮带8带动转动带轮7运动，转动带轮7通过减速器9的齿 轴带动输出齿轮运动，输出齿轮带动下轧辊11的动力输入齿轮3的运动，从而使下轧辊11旋 转，下轧辊11的齿轮带动上轧辊10的齿轮运动，从而使下轧辊11和上轧辊10同步旋转，完成 铜棒轧尖。
[0014] 进料装置安装在上乳辊10和下乳辊11的进线侧，进料装置包括进料底座13、纵向 滑块15、横向滑块18、铜棒下夹块2〇、铜棒上夹块21，进料底座13中安装纵向导杆14,纵向滑 块15套装在纵向导杆14上，纵向导杆14上还套装弹簧16,并且进料底座13上设有触碰开关 17,弹簧16和触碰开关17位于靠下轧辊11 一侧，纵向滑块15上设有横向滑槽，横向滑槽内安 装横向导杆，横向滑块18套装在横向导杆上，横向滑槽的一侧设有刻度，方便使铜棒对齐上 乳辊10和下乳辊11的辊道，横向滑块18通过步进电机19驱动，横向滑块18上固定铜棒下夹 块20,铜棒下夹块20上设有导柱，铜棒上夹块21套装在导柱上，铜棒上夹块21连接气缸22的 推杆，气缸22连接触碰开关17,通过触碰开关17控制气缸22伸缩，铜棒上夹块21和铜棒下夹 块20之间设有夹紧铜棒的槽。
[0015] 通过铜棒上夹块21和铜棒下夹块20夹紧铜棒后，调节横向滑块18,使铜棒对齐上 乳辊10和下轧辊11的辊道，然后推动纵向滑块15使铜棒向上乳辊10和下乳辊11靠近，当到 位了，纵向滑块15触碰触碰开关17,气缸22运动使铜棒上夹块21复位，铜棒上夹块21和铜棒 下夹块20分开，铜棒在轧尖过程中自由通过。
[0016] 纵向滑块15可通过纵向驱动电机驱动。
[0017] 上乳辊10和下乳辊11的内部设有供冷却液通过的冷却腔，上乳辊10和下乳辊11的 另一端分别设有冷却液进口 12和冷却液出口，冷却液进口和冷却液出口可位于同一端，也 可位于不同端，冷却液进口 12通过管道连接冷却液输送栗4。冷却液出口通过管道连接冷却 CN 206588160,U_--：Tn液输送泵4通过机架1固定，通过乳尖机 液回收槽，冷却液输送泵4连接冷却液储存槽，冷 长时间工作使，通过冷却液冷却上乳棍10和下轧棍11。
[0018]如图2所示，上乳棍10和下轧辊11上加工有各种直径规格的辊道，每个辊道有两种 直径规格，大径比小径大2歷，大径和小径之间平滑过渡，每个辊道截面为半圆，上轧辊1〇的 半圆辊道和下乳辊11的半圆辊道组合构成整圆。
Claims (5)
1. 一种铜线拉拔用乳尖机，包括乳尖机本体和进料装置，轧尖机本体包括机架，机架的 顶部安装乳辊安装座，上乳辊和下轧辊通过轴承固定在乳辊安装座上，其特征是:进料装置 安装在上轧辊和下乳辊的进线侧，进料装置包括进料底座、纵向滑块、横向滑块、铜棒下夹 块、铜棒上夹块，进料底座中安装纵向导杆，纵向滑块套装在纵向导杆上，纵向导杆上还套 装弹簧，并且进料底座上设有触碰开关，弹簧和触碰开关位于靠下轧辊一侧，纵向滑块上设 有横向滑槽，横向滑槽内安装横向导杆，横向滑块套装在横向导杆上，横向滑块通过步进电 机驱动，横向滑块上固定铜棒下夹块，铜棒下夹块上设有导柱，铜棒上夹块套装在导柱上， 铜棒上夹块连接气缸的推杆，气缸连接触碰开关。
2. 根据权利要求1所述的铜线拉拔用乳尖机，其特征是:横向滑槽的一侧设有刻度。
3. 根据权利要求1所述的铜线拉拔用轧尖机，其特征是:上轧辊和下乳辊上加工有各种 直径规格的辊道，每个辊道有两种直径规格，大径比小径大2mra，大径和小径之间平滑过渡， 每个辊道截面为半圆，上乳辊的半圆辊道和下乳辊的半圆辊道组合构成整圆。
4. 根据权利要求1所述的铜线拉拔用轧尖机，其特征是:机架的下部固定主电机，主电 机设有电机带轮，上轧辊和下乳辊的一端设有齿轮，上乳辊的齿轮与下轧辊的齿轮啮合，下 乳辊还安装有动力输入齿轮，减速器通过机架固定，减速器设有水平的齿轴，齿轴上安装有 转动带轮和输出齿轮，转动带轮通过皮带与电机带轮连接，减速器的输出齿轮与下乳辊的 动力输入齿轮啮合。
5. 根据权利要求4所述的铜线拉拔用乳尖机，其特征是:上乳辊和下轧辊的内部设有供 冷却液通过的冷却腔，上乳辊和下乳辊的另一端分别设有冷却液进口和冷却液出口，冷却 液进口通过管道连接冷却液输送泵，冷却液出口通过管道连接冷却液回收槽，冷却液输送 栗连接冷却液储存槽，冷却液输送泵通过机架固定。
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